Sun visor having an electro-luminescent film for illuminating a mirror

Abstract

A sun visor assembly for an automotive vehicle has a sun visor panel and at least one lighting element flush mounted on the sun visor panel. The lighting element is an electroluminescent film electrically connected to a triggering device for energizing the electroluminescent film illuminating the sun visor panel.

Description

FIELD OF INVENTION

The present invention relates to a sun visor having an illuminated film for illuminating a vanity mirror. In particular, this invention relates to a sun visor having an illuminating film for providing a thin profile sun visor.

BACKGROUND OF THE INVENTION

In a typical up scale vehicle, the sun visor is provided with a vanity mirror which has a light source for illuminating the mirror for use. Typically, the light will be responsive to the opening of a mirror cover. The light source for prior art sun visors has been incandescent light bulbs. As a result, sun visors must have a thickness sufficient to mount the bulb behind a suitable lens.

The prior art sun visor has provided years of satisfactory service. However, current automobile design trends are dictating lighter weight parts with lower energy consumption. Thus, there exists a need for eliminating incandescent lighting from sun visors.

SUMMARY OF THE INVENTION

The disadvantages of the prior art may be overcome by providing a sun visor assembly having an electroluminescent film for illuminating the sun visor.

According to one aspect of the invention, there is provided a sun visor assembly for an automotive vehicle which has a sun visor panel and at least one lighting element flush mounted on the sun visor panel. The lighting element is an electroluminescent film electrically connected to a triggering device for energizing the electroluminescent film illuminating the sun visor panel.

According to another aspect of the invention, there is provided a combination comprising a sun visor and an illuminated film. The illuminated film has an electroluminescent layer which is mounted within a carrier film and enclosed by a transparent protective layer.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a top plan view of a sun visor assembly of the present invention;

FIG. 2 is a cross-sectional view of the sun visor assembly taken along the line [II—II] of FIG. 1 ;

FIG. 3 is a top plan view of a second embodiment of a sun visor assembly of the present invention;

FIG. 4 is a cross-sectional view of the sun visor assembly of FIG. 3 ;

FIG. 5 is a top plan view of a third embodiment of a sun visor assembly of the present invention;

FIG. 6 is a top plan view of a fourth embodiment of a sun visor assembly of the present invention; and

FIG. 7 is a circuit diagram of the controller of the sun visor assembly of FIG. 1 ;

FIG. 8 is a graph of the output of the controller of FIG. 7 .

FIG. 9 is a plan view of the embodiment according to FIG. 8 in cross-section.

FIG. 10 is a further pictoral view of a field application of the lighting device according to the invention.

FIG. 11 is a rear view of the embodiment according to FIG. 10 .

FIG. 12 is a circuit diagram for control of the lighting device according to the invention.

FIG. 13 is a diagram of a signal configuration for triggering the lighting device according to the invention.

FIG. 14 is a further embodiment of a construction of the lighting device according to the invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring to FIG. 1 , there is illustrated a sun visor assembly 10 of the present invention. The sun visor assembly 10 generally comprise a sun visor panel 12 , a mirror 14 , and lighting elements 16 and 18 .

Sun visor panel 12 is of a conventional styrene foam and material covered construction, well known in the art. Sun visor panel 12 has a hinge pin 20 for selectively connecting the sun visor panel 12 to the headliner of the vehicle.

Mirror 14 is mounted within a well 22 in the face of the sun visor panel 12 to lie flush therewith. Lighting elements 16 and 18 surround the mirror 14 . The present embodiment illustrates the lighting elements 16 and 18 and being adjacent the upper and lower edges of the mirror 14 . However, the lighting elements 16 and 18 could be along the side edge of the mirror as illustrated in phantom lines and identified as lighting elements 116 and 118 . Moreover, the entire periphery of the mirror 14 could have a single surrounding lighting elements 216 as illustrated in FIG. 6 .

Referring to FIG. 2 , the lighting element 16 is shown mounted within the well 22 defined in the surface of the sun visor panel 12 . A plastic liner 24 is mounted within the well 22 and is sized to receive the lighting element 16 . Plastic liner 24 is preferably a self-adhesive material and operates to isolate the lighting element 16 from vibration and shock.

The lighting element 16 generally comprises a carrier film 26 which is well shaped. The bottom of carrier film 26 has surface structure which forms a reflector layer 28 . Overlying the reflector layer 28 is an electroluminescent film comprising electroluminescent layer 30 and 31 . Overlying the electroluminescent film layer 30 is a protective layer 32 . For further protection a second protective layer 34 , preferably with optical elements 36 formed thereon, overlies the protective layer 32 . Contact terminals 38 and 40 are in electrical contact with the electroluminescent layers 30 and 31 . Contact terminals are electrically connected to a triggering device 42 which is connected to a source of electrical power 44 . Triggering device 42 is constructed and arranged to open and close the electrical circuit for illuminating the lighting element 16 . The triggering event can be operator input or some other external event.

The triggering device 42 generates a series of high and low frequency pulses to trigger the electroluminescent film layers 30 and 31 for illumination. Electroluminescent films are known in the art. U.S. Pat. No. 5,482,614 more particularly describes the composition and manufacture of such films. However, it is expressly understood that the present invention is not limited to the particular films described therein and that any electroluminescent films are contemplated to be within the scope of the present invention.

Referring now to FIG. 7 , the circuit diagram for the triggering device 42 is illustrated. Triggering device 42 generally comprises a power source 130 from the vehicle. A converter device 132 supplies a DC voltage. Connected across the converter device 132 are a series of three switches 134 , 136 and 138 . Preferably, switches are solid state switches such as MOSFETs. Each switch 134 , 136 and 138 has an oscillator 142 , 144 and 146 , comprising a high frequency generator and two low frequency generators. The frequency of oscillator 142 is in the range of 500 to 50 kHz, preferably 10 kHz. The frequency of oscillator 144 is preferably between 10 and 50 Hz. Oscillator 146 has a frequency of between 0 and 10 Hz. A controller 148 is operably connected to each of the oscillators 142 , 144 , 146 .

The controller 148 causes each of the oscillators to generate the respective waves, which triggers the switches 134 , 136 and 138 , respectively. The output is illustrated in FIG. 8 . Since the three switches 134 , 136 and 138 are connected in series, the lighting element 16 will only be energized when all three switches are closed. By varying the frequencies of the low frequency oscillators, a flashing pattern or a continuous lighting can be produced. If for example, the oscillator 146 is instructed to switch at 1 Hz, the lighting element 16 will flash at a frequency of 1 Hz. If set to a 0 frequency, lighting element 16 will continuously illuminate. Preferably, the oscillator 144 is set to switch at a frequency of 20 Hz that will present an apparent constant illumination.

It is possible to substitute the plurality of switches 134 , 136 , 138 with a single switch 134 generating a series of high frequency pulses.

Referring now to FIGS. 3 and 4 , a second embodiment of the present invention is illustrated. The sun visor 12 is the same as described in the first embodiment. The mirror 14 is provided with a hinged cover 50 . The inside surface of the cover 50 has a lighting element 316 . Cover 50 is operatively connected to the triggering device 42 such that opening of the cover is the external event for illuminating the lighting element 316 .

Referring to FIG. 5 , a third embodiment of the present invention is illustrated. In this embodiment, the lighting element 416 has pictographic information on the exposed face such that symbolic representations, such as pictograms, symbols, advertising, or other images may be illuminated.

While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is understood that the invention is not limited to the disclosed embodiments but, on the contrary, it intended to cover various modifications in the arrangements.

LIST OF REFERENCE NUMBERS

1 . lighting device

2 . receiving means

3 . casing portion

4 . lighting element

5 . film

6 . intermediate layer

7 . carrier film

8 . front edge

9 . surface

10 . reflectors

11 . reflective coating

12 . surface

13 . cover layer

14 . surface

15 . surface

16 . front surface

17 . protective layer

18 . reflectors

19 . covering layer

20 . connecting layer

21 . contact terminal

22 . contact terminal

23 . cable

24 . cable

25 . supply and/or triggering device

26 . power source

27 . thickness

28 . depth

29 . rear of vehicle

30 . vehicle

31 . flashing device

32 . brake light

33 . brake light

34 . frame

35 . vehicle chassis

36 . roof

37 . vehicle door

38 . vehicle door

39 . reversing light

40 . rear light

41 . rear view mirror

42 . rear view mirror

43 . sun-shade

44 . mirror

45 . surface

46 . recess

47 . flap

48 . joint arrangement

49 . inner side

50 . cut-out

51 . cross piece

52 . external mirror

53 . casing

54 . mirror surface

55 . mirror device

56 . glass

57 . surface

58 . mirror layer

59 . free space

60 . arrow

61 . layer

62 . deflecting layer

63 . light beam

64 . angle

65 . thickness

66 . retaining device

67 . front surface

68 . rear surface

69 . outer side

70 . recess

71 . area

72 . control device

73 . power source

74 . cable

75 . cable

76 . support condenser

77 . converter device

78 . supply cable

79 . supply cable

80 . consumer

81 . switch device

82 . switch device

83 . switch device

84 . high-frequency generator

85 . output

86 . low-frequency generator

87 . output

88 . low-frequency generator

89 . output

90 . control appliance

91 . cable

92 . cable

93 . cable

94 . point in time

95 . duration

96 . pulse

97 . duration

98 . high-frequency pulse

99 . duration

100 . point in time

101 . frame

102 . light-emitting side

103 . glass

104 . pressure plate

105 . printed circuit board

106 . components

107 . thickness

108 . resilient member

109 . cover plate

Claims

1. A sun visor assembly for an automotive vehicle comprising:a generally planar sun visor panel; a reflective mirror mounted to said sun visor panel; a liner fixedly mounted to said sun visor panel to define a recessed well in the face thereof adjacent a side edge of said mirror; at least one lighting elements received in said well and fixedly mounted to said liner and aligned flush with said sun visor panel and said mirror, said lighting element comprising an electroluminescent film comprising at least one electroluminescent layer electrically connected to a triggering device for energizing said electroluminescent film for illuminating said sun visor panel and said mirror; said electroluminescent film mounted within a carrier film fixedly secured in said well and enclosed by a transparent first protective layer, said carrier film having a inner reflective surface for reflecting light from said electroluminescent film towards said transparent first protective layer and said lighting element comprising a second protective layer having a plurality of optical elements formed thereon overlying said transparent first protective layer; and said triggering device generating a series of high frequency pulses between 500 Hz and 50 KHz thereby illuminating said lighting element in a continuous illumination.

2. A sun visor assembly as claimed in claim 1, wherein said triggering device generates a series of low frequency pulses between 0 and 20 Hz in series with said high frequency pulses.

3. A sun visor assembly as claimed in claim 2 further including first and second lighting elements positioned adjacent opposite side edges of said mirror.

4. A sun visor assembly as claimed in claim 3 wherein pictographic information overlies said electroluminescent film.