The subject matter of the present disclosure broadly relates to the art of building structures and, more particularly, to a sunscreen and mounting bracket assembly for a building structure. A mounting bracket assembly, a sunscreen and mounting bracket kit and method of installing a sunscreen using the mounting bracket assembly are also included.
Elongated and relatively rigid bodies are known to be installed along the exterior of building structures to block light and other forms of radiation from being transmitted into the interior of the building structure. Such known devices are often referred to as sunscreens and are primarily utilized to block direct sunlight and radiation from entering the interior of the building structure through the windows thereof. Accordingly, sunscreens are typically secured on the exterior of a building structure and extend horizontally along or across the windows thereof. In many cases, known sunscreens are positioned toward the top of (or even above) the windows that are being shaded.
Notwithstanding the overall usage and benefits of known exterior sunscreens, in some cases known constructions have been found to be difficult and/or time consuming to install. This can undesirably lead to increased costs associated with the installation and use of exterior sunscreens. Accordingly, it is believed desirable to develop a sunscreen and mounting bracket assembly that overcomes the foregoing and/or other disadvantages of known sunscreen constructions.
One example of a mounting bracket assembly in accordance with the subject matter of the present disclosure that is capable of securing an associated rigid sunscreen on an associated building structure can include a first bracket that is adapted for securement on the associated rigid sunscreen. The first bracket can include a first interengaging feature. A second bracket is also included that is adapted for securement on the associated building structure and includes a second interengaging feature that is cooperative with the first interengaging feature of the first bracket.
Another example of a mounting bracket assembly in accordance with the subject matter of the present disclosure that is dimensioned for securement along an associated rigid sunscreen and adapted to secure the associated rigid sunscreen to an associated building structure can include a first bracket and a second bracket. The first bracket can be dimensioned for securement along the associated rigid sunscreen. The second bracket is separate from the first bracket and is adapted for cooperative interengagement with the first bracket and for securement on the associated building structure. The first and second brackets can interengage one another such that first and second tabs of the first bracket are at least partially received in respective ones of first and second recesses of the second bracket.
One example of a sunscreen and mounting bracket assembly in accordance with the subject matter of the present disclosure can include a sunscreen and a mounting bracket assembly. The mounting bracket assembly can include a first bracket and a second bracket. The first bracket can be adapted for securement on an associated building structure and can include a first interengaging feature. The second bracket can be adapted for securement on the sunscreen and can include a second interengaging feature that is cooperative with the first interengaging feature of the first bracket.
Another example of a sunscreen and mounting bracket assembly in accordance with the subject matter of the present disclosure can include a rigid sunscreen and a mounting bracket assembly. The rigid sunscreen can have a length, a width and a height. The rigid sunscreen can include a first end, a second end spaced lengthwise from the first end, a first edge, a second edge spaced widthwise from the first edge, a first wall, and a second wall spaced heightwise from the first wall such that a sunscreen cavity is at least partially defined therebetween. The mounting bracket assembly can include a first bracket secured along the rigid sunscreen and a second bracket that is separate from the first bracket and is adapted for cooperative interengagement with the first bracket as well as for securement on an associated building structure. The first and second brackets can interengage one another such that first and second tabs of the first bracket are at least partially received in respective ones of first and second recesses of the second bracket.
One example of a sunscreen and mounting bracket kit in accordance with the subject matter of the present disclosure can include a rigid sunscreen having a length, a width and a height. The rigid sunscreen can include a first end, a second end spaced lengthwise from the first end, a first edge, a second edge spaced widthwise from the first edge, a first wall, and a second wall spaced heightwise from the first wall such that a sunscreen cavity is at least partially defined therebetween. A mounting bracket assembly can also be included that includes a first bracket dimensioned for securement along the rigid sunscreen and a second bracket that is separate from the first bracket. The second bracket can be adapted for cooperative interengagement with the first bracket and for securement on an associated building structure. For example, the first and second brackets can interengage one another such that first and second tabs of the first bracket are at least partially received in respective ones of first and second recesses of the second bracket.
One example of a method in accordance with the subject matter of the present disclosure of securing a rigid sunscreen on an associated building structure can include providing a rigid sunscreen having a length, a width and a height. The rigid sunscreen can include a first end, a second end spaced lengthwise from the first end, a first edge, a second edge spaced widthwise from the first edge, a first wall, and a second wall spaced heightwise from the first wall such that a sunscreen cavity is at least partially defined therebetween. The method can also include providing a first bracket and securing the first bracket to the rigid sunscreen. The method can further include providing a second bracket and securing the second bracket on a building structure. The method can also include supporting the rigid sunscreen and the first bracket on the second bracket such that the first and second tabs of the first bracket interengage the first and second recesses of the second bracket. The method can further include securing the first bracket and the second bracket together using at least one fastener such that the first and second tabs and the first and second recesses remain interengaged.
One example of a first bracket in accordance with any one of the foregoing paragraphs can include a first mounting wall, a second mounting wall, a first projection wall extending from the first mounting wall, and a second projection wall extending from the second mounting wall. The second mounting wall can extend in approximate alignment with the first mounting wall. The second mounting wall can be spaced from the first mounting wall by a distance greater than the height of the rigid sunscreen such that a bracket cavity dimensioned to receive a portion of the rigid sunscreen is at least partially defined between the first and second mounting walls. The first projection wall can extend from the first mounting wall at a first included angle within a range of approximately 95 degrees to approximately 180 degrees. The second projection wall can extend from the second mounting wall at approximately the first included angle such that the first and second projection walls are disposed in spaced relation to one another. The first projection wall can include a first tab extending therefrom in a first direction. The second projection wall can include a second tab extending therefrom in the first direction. The first and second tabs can extend in the first direction and at a second included angle with respect to at least one of the first and second mounting walls. The second included angle being within a range of approximately 5 degrees to approximately 90 degrees.
One example of a second bracket in accordance with any one of the foregoing paragraphs can include a base wall, a first connecting wall and a second connecting wall. The base wall can include a first surface and an opposing second surface. The first connecting wall can include a first wall portion and a second wall portion. The first wall portion can project outwardly from the base wall from along the second surface and in transverse relation to the base wall. The second wall portion can project from the first wall portion and can extend therefrom in approximate alignment with the base wall. The second wall portion can extend from the first wall portion in a second direction generally opposite the first direction of the first and second tabs of the first bracket and in spaced relation to the base wall such that a first recess is formed between the second wall portion and the base wall. The first recess can be dimensioned to receive a first tab of a first projection wall of a first bracket. The second connecting wall can include a first wall portion and a second wall portion. The first wall portion can project outwardly from the base wall from along the second surface and in transverse relation to the base wall. The second wall portion can project from the first wall portion and can extend therefrom in approximate alignment with the base wall. The second wall portion can extend from the first wall portion in the second direction and in spaced relation to the base wall such that a second recess is formed between the second wall portion and the base wall. The second recess can be dimensioned to receive a second tab of a second projection wall of the first bracket.
Turning now to the drawings, wherein the showings are for the purpose of illustrating examples of the subject matter of the present disclosure and which are not intended to be limiting,
One example of a suitable construction for sunscreen and mounting bracket assembly 100 is described in additional detail with reference to
Sunscreen 102 extends longitudinally between a first end 108 and a second end 110 to thereby define a nominal length of the sunscreen, which nominal length is represented in
In the exemplary arrangement shown, sunscreen 102 includes a first or upper wall 116 and a second or lower wall 118 that is spaced from the first wall to thereby define a nominal height of the reflective light shelf, which nominal height is represented in
In the exemplary embodiment shown, first wall 116 also includes optional first and second end wall portions 130 and 132 and optional first and second side wall portions 134 and 136. The end wall portions and/or side wall portions, if provided, can project in a generally heightwise direction from the first wall, such as in a direction away from outer surface 120 and toward inner surface 122, for example. Similarly, second wall 118 can optionally include first and second end wall portions 138 and 140 and/or first and second side wall portions 142 and 144. These end wall portions and/or side wall portions, if provided, can also project in a generally heightwise direction from the second wall, such as in a direction away from outer surface 124 and toward inner surface 126, for example. It will be appreciated that any such end wall portions and/or side wall portions, if included, will act to further define shelf cavity 128 and can also operate as structural features for mounting additional elements and/or components that may be included on or along sunscreen 102.
Sunscreen 102 can also optionally include an inner-core structure disposed within at least a portion of shelf cavity 128. Such an inner-core structure, if provided, can extend in a generally heightwise direction between first wall 116 and second wall 118 and can be in abutting engagement with either or both of the first and second walls. In a preferred arrangement, the inner-core structure is secured on or along at least one of first and second walls 116 and 118 such that a composite beam-like structure is formed thereby. It will be appreciated that the inner-core structure can be of any suitable type, kind, configuration and/or construction. Additionally, it will be appreciated that the inner-core structure can be formed from any suitable material or combination of materials. As one example, the inner-core structure could be at least partially formed from a metal material (e.g., an aluminum alloy honeycomb) that is laminated, adhered, or otherwise attached to at least one of the first and second walls. As another example, the inner-core structure could be at least partially formed from a polymeric material (e.g., a rigid thermoplastic honeycomb or a rigid thermoset foam) that is laminated, adhered or otherwise attached to at least one of the first and second walls. As yet another example, the inner-core structure could be at least partially formed from a composite of fibrous material coated with a polymeric material (e.g., a phenolic resin impregnated paper honeycomb) that is laminated, adhered or otherwise attached to at least one of the first and second walls.
The inner-core structure discussed above is generally represented by item number 146 in the drawings and is shown in
Optionally, a sunscreen in accordance with the subject matter of the present disclosure can include one or more support elements received within the sunscreen that act to buttress the sunscreen and/or provide for more robust securement in an installed condition. It will be appreciated that such one or more support elements, if provided, can be of any suitable type, kind, configuration and/or construction. For example, sunscreen 102 is shown in
Mounting bracket assemblies 104 and 106 can be of any suitable type, kind, configuration and/or construction in accordance with the subject matter of the present disclosure that are suitable for securement of a sunscreen on or along an associated building structure. In the exemplary arrangement shown, mounting bracket assemblies 104 and 106 are substantially similar to one another and include a bracket 166 that is suitable for securement on or along the building structure, such as one of first and second structural members SM1 and SM2, for example. It will be appreciated that the first and second mounting bracket assemblies 104 and 106 can be secured or otherwise attached on or along the associated building structure in any suitable manner, such as by using one or more fasteners 168, for example. Additionally, other mounting hardware and/or components, such as one or more spacers 170, for example, can optionally be included.
Mounting bracket assemblies 104 and 106 are also shown as including a bracket 172 that is adapted for securement on sunscreen 102 to support the same on the associated window, wall or other building structure by cooperatively interengaging bracket 166. Sunscreen 102 and mounting bracket 106 can be operatively connected or otherwise attached to one another in any suitable manner. For example, one or more fasteners 174 can be used that extend through at least a portion of sunscreen 102 and bracket 166 to thereby interconnect the same. In a preferred arrangement, fasteners 174 extend through and threadably interconnect with at least a portion of support element 152 within the sunscreen, such as through first wall portion 154 thereof, for example. Additionally, brackets 166 and 172 are preferably adapted to cooperatively interengage one another and can be further secured to one another in any suitable manner, such as through the use of one or more fasteners 176 that interengage brackets 166 and 172, for example.
As shown in
A first or upper connecting wall 186 projects outwardly from second surface 182 of base wall 178. First connecting wall 186 includes a first or upper surface 188 and can also optionally include an opening 190 extending from the upper surface through the connecting wall. Connecting wall 186 includes a wall portion 186A that projects outwardly in a transverse direction from second surface 182 of base wall 178. A wall portion 186B extends from wall portion 186A in approximate alignment with base wall 178. Wall portion 186B is spaced from base wall 178 such that a first recess or slot 192 is at least partially defined on bracket 166, such as in conjunction with second surface 182 of base wall 178, for example. A wall portion 186C can project outwardly from wall portion 186B in a direction transverse to base wall 178. Opening 190 can be disposed along wall portion 186C, as shown in
Bracket 166 also includes a second or lower connecting wall 194 that projects outwardly from second surface 182 of base wall 178. Connecting wall 194 includes a wall portion 194A that projects outwardly in a transverse direction from second surface 182 of base wall 178. A wall portion 194B extends from wall portion 194A in approximate alignment with base wall 178. Additionally, wall portion 194B is spaced from base wall 178 such that a second recess or slot 196 is at least partially defined on bracket 166, such as in conjunction with second surface 182 of base wall 178, for example.
As shown in
Bracket 172 is also shown as including an interconnecting wall 206 that extends between first and second mounting walls 198 and 200 to at least approximately maintain the first and second mounting walls in spaced relation to one another. A first or upper projection wall 208 extends from first mounting wall 198 and/or interconnecting wall 206. First projection wall 208 includes a distal end 210 that has a tab or projection 212 extending therefrom in a direction approximately transverse to the first projection wall. Tab 212 includes a distal surface 214 and is adapted to be cooperatively received within slot 192 of bracket 166 such that distal surface 214 is disposed adjacent second surface 182 of bracket 166. First projection wall 208 can also optionally include one or more openings 216 extending therethrough.
Bracket 172 also includes a second or lower projection wall 218 that extends from second mounting wall 200 and/or interconnecting wall 206. Second projection wall 218 also includes a distal end (not numbered) that has a tab or projection 220 extending therefrom in a direction approximately transverse to the second projection wall. Tab 220 includes a distal surface 222 that is shown as being disposed in approximate alignment with distal surface 214. In an alternate arrangement, distal surface 222 may be disposed at an angle to and/or in an offset plane from that of distal surface 214. In either case, tab 220 is preferably adapted to be cooperatively received within slot 196 of bracket 166. Additionally, first projection wall 208 is shown as being disposed at an angle relative to first mounting wall 198, and second projection wall 218 is shown as being disposed at an angle relative to second mounting wall 200. In the exemplary embodiment shown, first and second mounting walls 198 and 200 extend in approximate alignment with one another. Additionally, projection walls 208 and 218 are shown as being disposed in approximate alignment with one another. As such, an included angle is formed between each mounting wall and a corresponding one of the projection walls, such as is represented in
In an assembled and installed condition, such as is shown in
In addition to providing a robust arrangement for securing sunscreens on building structures, the interengagement of tabs 212 and 220 with slots 192 and 196 may permit sunscreen 102 to be temporarily supported in an installed position without the use of fasteners 176. As such, installation can be simplified in that the sunscreen may not need to be separately supported while fasteners 176 are installed. Advantageously, this arrangement may permit a single installer to perform the installation process under some circumstances.
As used herein with reference to certain features, elements, components and/or structures, numerical ordinals (e.g., first, second, third, fourth, etc.) may be used to denote different singles of a plurality or otherwise identify certain features, elements, components and/or structures, and do not imply any order or sequence unless specifically defined by the claim language. Additionally, the terms “transverse,” and the like, are to be broadly interpreted. As such, the terms “transverse,” and the like, can include a wide range of relative angular orientations that include, but are not limited to, an approximately perpendicular angular orientation.
Furthermore, the phrase “flowed-material joint” and the like are to be interpreted to include any joint or connection in which a liquid or otherwise flowable material (e.g., a melted metal or combination of melted metals) is deposited or otherwise presented between adjacent component parts and operative to form a fixed and substantially fluid-tight connection therebetween. Examples of processes that can be used to form such a flowed-material joint include, without limitation, welding processes, brazing processes and soldering processes. In such cases, one or more metal materials and/or alloys can be used to form such a flowed-material joint, in addition to any material from the component parts themselves. Another example of a process that can be used to form a flowed-material joint includes applying, depositing or otherwise presenting an adhesive between adjacent component parts that is operative to form a fixed and substantially fluid-tight connection therebetween. In such case, it will be appreciated that any suitable adhesive material or combination of materials can be used, such as one-part and/or two-part epoxies, for example.
It will be recognized that numerous different features and/or components are presented in the embodiments shown and described herein, and that no one embodiment is specifically shown and described as including all such features and components. However, it is to be understood that the subject matter of the present disclosure is intended to encompass any and all combinations of the different features and components that are shown and described herein, and, without limitation, that any suitable arrangement of features and components, in any combination, can be used. Thus it is to be distinctly understood claims directed to any such combination of features and/or components, whether or not specifically embodied herein, are intended to find support in the present disclosure.
Thus, while the subject matter of the present disclosure has been described with reference to the foregoing embodiments and considerable emphasis has been placed herein on the structures and structural interrelationships between the component parts of the embodiments disclosed, it will be appreciated that other embodiments can be made and that many changes can be made in the embodiments illustrated and described without departing from the principles hereof. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. Accordingly, it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the subject matter of the present disclosure and not as a limitation. As such, it is intended that the subject matter of the present disclosure be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims and any equivalents thereof.
This application claims priority from U.S. Provisional Patent Application No. 61/171,385 filed on Apr. 21, 2009, the entire disclosure of which is hereby incorporated by reference herein.
Number | Date | Country | |
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61171385 | Apr 2009 | US |