The present invention relates to a super-high pressure lamp.
A super-high pressure lamp in which a high pressure gas is sealed in an arc tube is known. In recent years, there is a laser sustained plasma (LSP) lamp used as an ultraviolet light source used in an inspection process of a semiconductor substrate, a liquid crystal substrate, a color filter, and the like as one of the super-high pressure lamps (see Patent Document 1). The LSP lamp emits an excitation laser from the outside of the arc tube toward the inside of the arc tube to turn a target inside the arc tube into plasma. A super-high pressure luminescent gas is sealed in the arc tube. High-brightness and broadband light radiated from the lamp is utilized simultaneously with the generation of plasma.
Higher brightness and longer life of a super-high pressure lamp are required by the market. In order to meet the market requirement, it is necessary to further increase the pressure resistance strength of the super-high pressure lamp. Therefore, an object of the present invention is to provide a super-high pressure lamp having increased pressure resistance.
The present inventors have found that pressure resistance of a super-high pressure lamp is not uniform, and a portion having a particularly low pressure resistance exists in a sealing portion. Therefore, the shape of the sealing portion for improving the pressure resistance strength has been devised.
A super-high pressure lamp of the present invention includes:
The “super-high pressure lamp” refers to a lamp in which a pressure of 8 MPa or more (pressure during lighting) is applied to the inside of the arc tube. That is, pressure resistance of the “super-high pressure lamp” is 8 MPa or more. Hereinafter, the “super-high pressure lamp” may be simply referred to as a “lamp”.
The “sealing portion” is a trace of the exhaust pipe attached to the lamp at the time of manufacturing the lamp. A method of forming the sealing portion will be described later.
A front end of the first sealed space may have an unbranched shape. In a case where the front end of the first sealed space has an unbranched shape, pressure resistance of the lamp is improved.
The super-high pressure lamp may further include a first branch and a second branch formed by branching the front end of the first sealed space,
The interval between the front end of the first branch and the front end of the second branch may be shorter than an interval between a root of the first branch and a root of the second branch. Since the interval between the front end of the first branch and the front end of the second branch is narrowed, the pressure resistance of the lamp is improved.
The first branch and the second branch may be twisted in a pair. If the first branch and the second branch are twisted in a pair, the interval between the front end of the first branch and the front end of the second branch is narrowed and the pressure resistance of the lamp is improved.
An outer diameter d2 of the sealing portion may be three times or more the inner diameter d1 of the first sealed space. The thickness of the sealing portion increases, and the pressure resistance of the lamp is improved.
The super-high pressure lamp may further include two side tubes connected to the arc tube and disposed opposite to each other with the arc tube interposed between the two side tubes,
The super-high pressure lamp may further include two side tubes connected to the arc tube and disposed opposite to each other with the arc tube interposed between the two side tubes,
The super-high pressure lamp may be a laser sustained plasma lamp.
As a result, it is possible to provide the super-high pressure lamp having increased pressure resistance.
Embodiments of the present invention will be described with reference to the drawings. It should be noted that the drawings disclosed herein merely show schematic illustrations except for graphs. The dimensional ratios on the drawings do not necessarily reflect the actual dimensional ratios, and the dimensional ratios are not necessarily the same between the drawings.
Some of the drawings are illustrated in an XYZ orthogonal coordinate system. The vertical direction is defined as a Z direction, and two directions orthogonal to each other in a horizontal plane orthogonal to the vertical direction are defined as an X direction and a Y direction. Positive and negative orientations distinguished from each other for directional expression will be described as a “+Z direction” and a “−Z direction” by adding positive and negative signs, while a direction expressed without distinction between positive and negative orientations will be described simply as the “Z direction”. The −Z direction is a gravity direction.
[Outline of Super-High Pressure Lamp]
An outline of a super-high pressure lamp of a first embodiment will be described with reference to
The arc tube 2, the first side tube 3, and the second side tube 4 are arranged along the Z1 axis. The Z1 axis is an axis parallel to the Z direction. Except for the sealing portion 5, the arc tube 2, the first side tube 3, and the second side tube 4 have a shape of a rotating body centered on the common Z1 axis. However, the arc tube 2, the first side tube 3, and the second side tube 4 may not have the common Z1 axis, or may not have a shape of a rotating body. The lamp 10 of the embodiment has a socket 6 on each of the first side tube 3 and the second side tube 4. In the lamp 10, a fixture 7 for fixing the lamp 10 to a light source device is provided at a front end of each socket 6.
In the present embodiment, the arc tube 2, the first side tube 3, and the second side tube 4 are made of glass material (for example, quartz glass). In the present embodiment, the arc tube 2 and the first side tube 3 have a hollow shape. The second side tube 4 has a solid shape. However, the second side tube 4 may have a hollow shape, or the first side tube 3 may have a solid shape. For example, the thicknesses of the arc tube 2 and the hollow side tube (3, 4) are preferably 2.5 mm or more and are preferably 4 mm or less. The variation in thickness of the arc tube 2 and the side tubes (3, 4) is preferably 15% or less, and is more preferably 10% or less.
The arc tube 2 is formed to bulge from the Z1 axis to the periphery of the Z1 axis including the X direction and the Y direction. The arc tube 2 has a space therein. An inner diameter i2 in the space of the arc tube 2 increases from the upper end and the lower end of the arc tube 2 in the Z direction toward a center plane C1 located at the center of the arc tube 2.
In the lamp 10 of the present embodiment, a working gas is sealed in the space inside the arc tube 2. The working gas comes to a high pressure, in particular during lighting. The lamp 10 has strength to withstand the pressure from the working gas of 8 MPa or more during lighting. The pressure resistance of the lamp 10 is preferably 15 MPa or more, and more preferably 25 MPa or more. Examples of the working gas include a rare gas such as argon, krypton, or xenon, or a mixed gas thereof.
In the arc tube 2, laser sustained plasma Pr is generated and light is emitted. Specifically, in the lamp 10, when an excitation laser is emitted toward the intersection of the Z1 axis and the center plane C1 of the arc tube 2 and the working gas sealed in the lamp 10 is turned into plasma to form plasma Pr, light containing desired light is emitted from the plasma Pr. When lighting is started, preliminary discharge is performed using the two starting electrodes EL to assist generation of plasma by the laser.
[Outline of Light Source Device]
Light radiated from the lamp 10 is reflected by the condensing optical system 25, reflected by the optical element 24, passes through a beam shaping optical system 26 such as a homogenizer and a filter for making the light uniform, and travels toward a device (for example, a substrate inspection device) using laser light, not illustrated. In
[Sealing Portion]
The sealing portion 5 will be described. In the present embodiment, the sealing portion 5 is disposed on the arc tube 2.
The sealing portion 5 includes an outer surface 5a and an inner surface (5b, 5c). Points p3 and p4 are portions having a large curvature on a second inner surface 5c to be described later. Points p5 and p6 are portions having a large curvature on the outer surface 5a. In the present specification, the boundary between the arc tube 2 and the sealing portion 5 includes the point p3, the point p4, the point p5, and the point p6. The boundary line between the arc tube 2 and the sealing portion 5 is defined as line segment p3-p5 and line segment p4-p6. A region (hatched region in
In
In
As illustrated in
The present inventors have found, through intensive research, that a portion having low pressure resistance strength in the sealing portion 5 is near the front end of the first sealed space 5s where stress concentrates. The present inventors have found that if the taper angle θ1 (see
In order to realize the taper angle θ1 for enhancing the desired pressure resistance strength, the height h1 of the first sealed space 5s is preferably larger than twice the inner diameter d1 of the first sealed space 5s. The taper angle θ1 is preferably 15 degrees or less. The inner diameter d1 is preferably 1 mm or more and is preferably 3 mm or less. The height h1 is preferably 3 mm or more and is preferably 9 mm or less.
A height h3 of the sealing portion 5 is represented by the interval between the outer apex 5t and the point p5 (point p6) in the A direction. The height h3 is preferably twice or more the interval between the point p5 and the point p6.
Line segment p1-p3 and line segment p2-p4 corresponding to the inner surface of the sealing portion 5 extend substantially in a direction along the direction A. A region (hatched region in
The outer diameter d2 of the sealing portion 5 is represented by the interval between the point p5 and the point p6 in the C direction. The inner diameter of the sealing portion 5 is represented by the interval between the point p1 and the point p2 or the interval between the point p3 and the point p4 in the C direction. In the present embodiment, the outer diameter d2 is three times or more the inner diameter d1. As a result, the thickness of the sealing portion 5 can be sufficiently secured, so that the pressure resistance is improved. The outer diameter d2 is preferably 3 mm or more and is preferably 10 mm or less. The outer diameter d2 is more preferably 4 mm or more and is more preferably 9 mm or less.
The front ends of the first branch B1 and the second branch B2 are portions having low pressure resistance strength, and cracks are likely to occur from the first branch B1 or the second branch B2 toward the outer surface 5a. The present inventors have considered that an interval KL between the front end of the first branch B1 and the front end of the second branch B2 affects the pressure resistance strength, and conducted the following experiment.
In order to examine the relationship between the interval KL between the front end of the first branch B1 and the front end of the second branch B2 and the pressure resistance strength, the lamps 10 ware prepared in which only the intervals KL were different and the other conditions were the same. Alcohol was gradually injected into each lamp 10, and the internal pressure of each lamp 10 was measured while increasing the internal pressure of each lamp 10. A pressure value when each lamp 10 is broken is defined as a fracture pressure BP.
As the interval KL decreases, a thickness t1a between the first branch B1 and the outer surface 5a and a thickness t1b between the second branch B2 and the outer surface 5a can be increased (see
The smaller the interval between the front end of the first branch B1 and the front end of the second branch B2 is, the thicker the thickness t1a/t1b can be, which is preferable. In a case where there is no branch at the front end of the first sealed space 5s, the thickness t1a/t1b can be maximized, which is more preferable.
Note that it is determined that there is no branch at the front end of the first sealed space 5s in a case where no branch is observed at the front end of the first sealed space 5s at any rotation angle when the sealing portion 5 is rotated by 360 degrees about the axis passing through the outer apex 5t.
Details of a method of reducing the interval KL between the front end of the first branch B1 and the front end of the second branch B2 will be described later, but one of the methods is a method of twisting the branches.
The interval between the front end of the first branch B1 and the front end of the second branch B2 in the B direction may be reduced, or the length (route) from the front end of the first branch B1 to the front end of the second branch B2 along the boundary of the first sealed space 5s may be reduced.
As described above, examples of the parameters related to the sealing portion 5 include the height h3, the outer diameter d2, and the thickness (t1a, t1b) of the sealing portion 5, the height h1, the inner diameter d1, the interval KL, and the taper angle θ1 of the first sealed space 5s. There is a possibility that all the parameters relating to the sealing portion 5 change when the sealing portion 5 is rotated about a straight line passing through the outer apex 5t of the sealing portion 5 and parallel to the A axis. In the present specification, the parameters related to the sealing portion 5 indicate maximum values in a case where the parameters are measured by rotating the sealing portion 5 about the straight line passing through the outer apex 5t of the sealing portion 5 and parallel to the A axis.
[Method of Forming Sealing Portion]
The method of forming the sealing portion 5 will be described. When the lamp 10 is manufactured, an exhaust pipe 8 is attached to the arc tube 2. The exhaust pipe 8 is used to exhaust gas in the space inside the arc tube 2 and supply a working gas to the space. After the working gas is supplied into the space, the exhaust pipe 8 is disconnected from the arc tube 2. At this time, part of the exhaust pipe 8 remains on the arc tube 2. The remaining exhaust pipe 8 becomes the sealing portion 5 which seals the inside of the arc tube 2 from the outside.
A method of disconnecting the exhaust pipe 8 from the arc tube 2 will be described with reference to
The shape of the sealing portion 5 (the taper angle of the first sealed space 5s or the like) can be changed by adjusting the heating temperature, the heating range, the separating speed, the separating direction, and the like. When the exhaust pipe 8 is separated, for example, if the arc tube 2 is separated from the exhaust pipe 8 while being rotated in the B3 direction in a state where the exhaust pipe 8 is fixed, the branches (B1, B2) at the front end of the first sealed space 5s can be formed in a twisted shape. Of course, the arc tube 2 may be fixed, and the exhaust pipe 8 may be separated from the arc tube 2 while being rotated in the B3 direction.
A super-high pressure lamp of a second embodiment will be described with reference to
A lamp 20 is an LSP lamp not including two starting electrodes EL. A sealing portion 5 is provided on an arc tube 2 as in the first embodiment.
A super-high pressure lamp of a third embodiment will be described with reference to
A super-high pressure lamp of a fourth embodiment will be described with reference to
The embodiments of the super-high pressure lamp and the modification thereof have been described above. The present invention is not limited to the embodiments and the modification thereof described above, and various changes or improvements may be made to the embodiments and the modification thereof and two or more of the embodiments and the modification thereof may be combined without departing from the spirit of the present invention.
In the embodiments and the modification thereof described above, the LSP lamp has been indicated as an example of the “super-high pressure lamp”. However, a super-high pressure mercury lamp used as a light source of an exposure device, used for curing or drying a resin adhesive, or used as a light source of a projector or the like is also a kind of the super-high pressure lamp. The above embodiments can also be applied to a super-high pressure mercury lamp.
A pressure resistance test was performed by using the lamps 10 of the first embodiment. Samples S1 to S15 are the lamps 10 different from one another in the inner diameter d1 of the first sealed space 5s, the height h1 of the first sealed space 5s, and the interval KL between the front end of the first branch B1 and the front end of the second branch B2. Type 1 has a non-twisted sealing portion obtained by pulling out the exhaust pipe 8 without rotating the arc tube 2. Type 2 has a twisted sealing portion obtained by pulling out the exhaust pipe 8 while rotating the arc tube 2. Type 3 has a sealing portion in which d1 and h1 are fixed and the front end of the first sealed space 5s is not branched.
The pressure resistance test of each sample was performed as follows. Alcohol was gradually injected into the lamp 10 of each sample, and the internal pressure of the lamp 10 was measured while increasing the internal pressure of the lamp 10. The pressure value when the lamp 10 is broken is defined as “fracture pressure”.
As a result of the pressure resistance test, in any sample, the starting point of fracture was the sealing portion 5. A case where the fracture pressure is 25 MPa or more is evaluated as grade A, a case where the fracture pressure is 15 MPa or more is evaluated as grade B, and a case where the fracture pressure is less than 15 MPa is evaluated as grade C. Since the lamp 10 is superior as the fracture pressure increases, grade A, grade B, and grade C are ranked in this order of excellence. Note that the actual pressure resistance of the lamp 10 is a value obtained by considering the safety factor in the fracture pressure.
The evaluation results are analyzed. h1/d1 of type 2, which is grade A or type 1, which is grade B is greater than 2. In contrast, h1/d1 of type 3, which is grade C is smaller than 2. That is, it has been confirmed that the height h1 of the sealed space where the inner diameter of the sealing portion changes is preferably larger than twice the inner diameter d1 of the sealing portion.
If type 2, which is grade A and type 1, which is grade B are compared, no significant difference of h1/d1 is observed between type 2 and type 1. However, the interval KL of type 2, which is grade A, is much smaller than the interval KL of type 1, which is grade B. As a result, it was confirmed that the interval KL is preferably smaller. The interval KL is preferably smaller than 1000 μm, and more preferably smaller than 500 μm.
Number | Date | Country | Kind |
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2022-143078 | Sep 2022 | JP | national |
Number | Name | Date | Kind |
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4625149 | Danno | Nov 1986 | A |
5404078 | Bunk | Apr 1995 | A |
Number | Date | Country |
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2007120521 | Oct 2007 | WO |
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20240085002 A1 | Mar 2024 | US |