The present invention relates to the field of liquid crystal displays (LCDs).
A liquid crystal display consists of a number of layers modulating the intensity and color characteristics of light emitted either from a light source incorporated into the display device or from an external light source. When a lighting system is placed on the side of the display opposite to a viewer, it is called a backlighting system. Liquid crystal displays can be of either reflective or transmissive type. A reflective liquid crystal display has a reflecting layer. Light enters a reflective LCD and leaves it on the same (front) side upon reflection from the reflecting layer. Therefore, reflective LCDs are capable of using ambient light sources.
In a transmissive liquid crystal display, light from a backlighting system enters the layers of the device from the rear side and leaves the device on the side of the viewer. Sometimes, a semitransparent reflective layer is used in order to obtain a combination of transmissive and reflective properties that result in a transflective liquid crystal display.
The existing liquid crystal display technologies have a number of shortcomings in outdoor applications. First, the polarizers employed in conventional liquid crystal displays are usually external polarizers placed outside of the cell. The location of the external polarizers renders the polarizers unstable with respect to environmental factors such as moisture, ultra-violet light exposure, scratches, etc. Therefore, liquid crystal displays with external polarizers used in outdoors often require the use of additional protective layers, which increases the cost and complicates the manufacturing process.
Most low-cost liquid crystal displays offering medium to high information content are of the super-twisted nematic (STN) type. The twist angle of STN liquid crystal is in the range from 200° to 270°, preferably from 230° to 250°. The large twist angle provides a very steep dependence of the optical reflection (or transmission) of the liquid crystal display on applied voltage. This in turn enables the whole STN LCD to exhibit tremendous sensitivity in the transition between ON and OFF states. As a result, the transition of a super-twisted nematic liquid crystal display from OFF to ON state requires a relatively small change of applied voltage. This property makes the displays potentially capable of achieving high multiplexing rates.
The disadvantages of conventional super-twisted nematic liquid crystal displays include residual birefringence in ON state of the liquid crystal and narrow viewing angle. The residual birefringence results in low contrast of the display and produces color (green-yellow) appearance in the display background.
For super-twisted nematic liquid crystal displays, the enhancement of contrast and brightness, the widening of viewing angle, and the improvement of color characteristics often involve the use of retardation layers (retarders) of various kinds. Retarders can improve image quality of the display, but the use of them is undesirable for low-cost monochromic displays because it complicates the manufacturing process, the design of the display, and increases the cost. Therefore, a simple, reliable and cost-effective monochromatic display should include a minimal number of layers required to produce the image. Adequate viewing characteristics should be provided with an accurate selection of basic liquid crystal display parameters, such as the angle between the transmission axes of polarizers, the angle between rubbing directions of alignment layers, the twist angle and birefringence of the liquid crystal etc. Moreover, the requirements for simple displays for outdoor applications typically place emphasis on simplicity, environmental robustness and low cost instead of exceptional image quality and aesthetics.
U.S. Pat. No. 5,550,660 discloses a liquid crystal device. Despite careful selection of the angles between the transmission axes of polarizers and rubbing directions of liquid crystal alignment layers, the disclosed device has to use a neutral color backlighting system and spectral polarizing means. This disadvantage complicates the fabrication technology and the design of the device.
The disclosed invention provides a monochrome liquid crystal display suitable for displaying images with high multiplexing rates and relatively high contrast ratio and brightness. The disclosed invention also provides a cost-effective, reliable and simple liquid crystal display suitable for outdoor applications, stable with respect to potentially degrading environmental factors such as moisture, ultra-violet radiation, and physical scratch. The disclosed invention further provides a liquid crystal display manufactured from easily accessible materials using conventional methods and technologies. The disclosed invention also provides a liquid crystal display with integral polarizers made of thin crystal films.
In one embodiment, the liquid crystal display of the invention comprises a front and rear polarizer. The transmission axis of the front polarizer is angularly displaced from 2° to 10° with respect to a predetermined reference axis, and the transmission axis of the rear polarizer is angularly displaced from 80° to 88° with respect to the predetermined reference axis. A super-twist nematic liquid crystal layer is positioned between the front and rear polarizers and characterized by a director twist angle in the range from 230° to 250°. A front and rear alignment layer are provided for aligning the super-twist nematic liquid crystal. The alignment direction of the front alignment layer is angularly displaced from 140° to 160° with respect to the predetermined reference axis, and the alignment direction of the rear alignment layer is angularly displaced from −140° to −160° with respect to the predetermined reference axis. At least one polarizer is a thin crystal film polarizer of negative birefringence.
In another embodiment, the liquid crystal display of the invention comprises a front polarizer and rear polarizer. The transmission axis of the front polarizer is angularly displaced from 92° to 100° with respect to a predetermined reference axis, and the transmission axis of the rear polarizer is angularly displaced from 80° to 88° with respect to the predetermined reference axis. A super-twist nematic liquid crystal layer is positioned between the polarizers and characterized by a director twist angle in the range from 230° to 250°. A front and rear alignment layer are provided for aligning the super-twisted nematic liquid crystal. The alignment direction of the front alignment layer is angularly displaced from 140° to 160° with respect to the predetermined reference axis, and the alignment direction of the rear alignment layer is angularly displaced from −140° to −160° with respect to the predetermined reference axis. At least one polarizer is a thin crystal film polarizer of negative birefringence.
Other objects and advantages of the present invention will become apparent upon reading the detailed description of the invention and the appended claims provided below, and upon reference to the drawings, in which:
a shows the mutual orientation of the optical axes of the polarizers and alignment layers in the disclosed normally black liquid crystal display.
The disclosed liquid crystal display comprises a front substrate, a front polarizer, a rear polarizer and a rear substrate. A liquid crystal layer with front and rear alignment layers and front and rear electrodes is sandwiched between the front and rear polarizers and between the front and rear substrates. The twist angle of the liquid crystal layer is from about 230° up to about 250°.
The typical undesirable attributes of super-twisted nematic liquid crystal displays without compensatory retarders include low contrast ratio and non-achromatic nature of images, which are caused by the residual birefringence of the liquid crystal. A compensatory retardation film or a birefringent polarizer having the functions of both retardation and polarization helps overcome these problems. Further, the use of birefringent polarizer can simplify the design of the display and reduce the cost of the display. Since most available liquid crystal materials are positively birefringent, a negatively birefringent retardation layer can generally compensate the residual birefringence of the liquid crystal. Therefore, a polarizer with negative birefringence is used in the disclosed invention to accomplish the described requirements.
The use of such a combined polarizer and retarder requires a specific design of the display, especially with respect to the mutual alignment of the polarizer transmission axes and the alignment directions of the liquid crystal optic axes at the boundaries of the liquid crystal and the alignment layers. In one embodiment, the front polarizer is placed between the front substrate and the liquid crystal layer. The front polarizer has a transmission axis angularly displaced from 2° to 10° with respect to a fixed reference axis. The rear polarizer has transmission axis angularly displaced from 80° to 88° with respect to the reference axis. The front alignment layer is conditioned so that the alignment direction of the surface-contacting directors of the liquid crystal molecules is angularly displaced from 140° to 160° with respect to the reference axis, and the rear alignment layer is conditioned so that the, alignment direction of the surface-contacting directors of the liquid crystal molecules is angularly displaced from −140° to −160° with respect to the reference axis. Hereinafter the alignment direction attributed to the alignment layer means the alignment direction of the surface-contacting directors of the liquid crystal molecules. This design provides a normally white display, i.e., the display having a bright background when a zero voltage is applied. At least one of the front and rear polarizers is made of a thin crystal film material and possesses negative birefringence.
In another embodiment, a normally black display is provided. The front polarizer in the normally black display has a transmission axis angularly displaced from 92° to 100° with respect to a fixed reference axis. The rear polarizer has a transmission axis angularly displaced from 80° to 88° with respect to the reference axis. The super-twisted nematic liquid crystal layer is positioned between the polarizers and characterized by a director twist angle in the range from 230° to 250°. A front alignment layer is conditioned so that the alignment direction of the surface-contacting directors of the liquid crystal molecules is angularly displaced from 140° to 160° with respect to the reference axis. A rear alignment layer is conditioned so that the alignment direction of the surface-contacting directors of the liquid crystal molecules is angularly displaced from −140° to −160° with respect to the reference axis. At least one of the front and rear polarizers is made of thin crystal film materials and possesses negative birefringence.
The super-twisted nematic liquid crystal layer with a twist angle from about 230° up to about 250° is the most common way to obtain a liquid crystal display with a high multiplexing level. Most low-cost liquid crystal displays are of the super-twisted nematic type, and the most widely used twist angle is about 240°. The front polarizer placed between the front substrate and the liquid crystal layer is protected from the atmospheric moisture, scratches, etc in a simple and inexpensive way. Preferably the rear polarizer is placed between the rear substrate and the liquid crystal layer and protected from environmental factors and mechanical damage, for example, by front layers.
The use of thin crystal films as the polarizer materials is important for the disclosed liquid crystal display. The thin crystal film can be easily coated on a multitude of surfaces, including glass, transparent plastic, indium-tin oxide electrode material, etc. Hence the thin crystal film polarizer can be easily placed between the substrates. The small thickness (less than one micron) and the large viewing angle characteristics of the thin crystal film increase the angular contrast performance of the disclosed liquid crystal display. Also the thin crystal films possess negative birefringence which is highly desirable in the disclosed invention. The thin crystal film polarizers also possess high temperature and ultra-violet stability important for outdoor display applications. The good dichroic ratio of the thin crystal film polarizers combined with the ability to easily adjust the polarizer coating thickness for particular applications help achieve a high contrast ratio of the liquid crystal display.
The exceptional properties of the thin crystal film polarizers (for instance, see Y. Bobrov et al., Thin Film Polarzers for Liquid Crystal Displays, Proceedings of SPIE, vol. 4511, 2001, pp. 133-140)—the small thickness, the thermal stability of the film and of the film optical properties, the possibility of disposition on a variety of surfaces, the high dichroic ratio, etc.—are associated with the technology of thin crystal film manufacturing. The technology was developed by the Optiva Inc., South San Francisco, Calif., USA. U.S. Pat. No. 6,399,166 describes a thin crystal film, the entire disclosure of which is incorporated herein by reference.
The thin crystal film is based on dichroic dye materials, or on the mixture of dichroic dyes. At least one organic compound is used whose formula contains at least one ionogenic group, providing solubility in polar solvents, and/or at least one nonionogenic group, providing solubility in nonpolar solvents, and/or at least one counter-ion that either remains or does not remain in the structure of the molecule during preparation of the material. On dissolving such an organic compound in an appropriate solvent, a colloid system is formed (a lyotropic liquid crystal), in which molecules are associated in supramolecular complexes being kinetical units of the system (WO 01/63346). A liquid crystalline phase is a preordered state of the system, which determines the initial anisotropy of the material. In the process of alignment of supramolecules and in the course of subsequent removal of the solvent, a solid crystalline film possessing optical anisotropy (in particular, dichroism) is formed.
It is also possible to mix colloid systems (in this case, mixed supramolecules will be formed in a solution) to obtain crystalline films with intermediate optical characteristics. In optically anisotropic dichroic crystalline films obtained from mixtures of colloid solutions, absorption and refraction may be characterized by different values in the ranges determined by initial components. Mixing different colloid systems with the formation of mixed supramolecules is possible due to the coincidence of one of molecular dimensions (interplanar distances) of various organic compounds (3.4±0.3 Å).
The surfaces, on which the crystalline films are deposited, may be subject to additional treatment to provide uniform wettability (to provide for hydrophilic properties of the surface). This may be mechanical treatment, annealing, and mechanochemical treatment. Similar treatment can also facilitate decreasing the film thickness and increasing the degree of molecular ordering. Furthermore, to increase the ordering in the film at the surface of a substrate, aligning anisotropic structures can be formed by mechanical treatment of the substrate surface.
The enhanced contrast and brightness of the disclosed liquid crystal display is obtained by using the mutual orientation of the transmission axes of the polarizers and alignment directions of the alignment layers and by the negative birefringence of the polarizers. The negative birefringence of the polarizers corrects the elipticity of the polarization arising from the residual birefringence of the super-twisted nematic liquid crystal layer. The described mutual orientation of the transmission axes of the polarizers and the liquid crystal alignment layers can enhance image contrast and provide the display with the capability of working in both reflective and transmissive modes.
Therefore, the described liquid crystal display can be provided with an integral backlighting system. The incorporation of a backlighting system in the device provides a transmissive liquid crystal display. The addition of a reflective layer to the rear side of the device provides a reflective liquid crystal display. The use of a semitransparent reflective layer attached to the rear side of the device provides a transflective liquid crystal display.
The light interference in the layers of the liquid crystal display usually decreases the contrast ratio and creates undesired coloring of the background. The use of a diffusive reflective layer is one way to reduce the effects of multiple reflections along the direction of viewing thereby increasing the contrast ratio. The use of a specular reflective layer can provide for a high reflected brightness of the liquid crystal display. In one embodiment of the disclosed invention, a diffusive light-scattering material is introduced into any layer of the liquid crystal display.
The disclosed invention was modeled using a structure shown in
The main performance characteristics of the design are presented in
The present invention will now be described in more detail with reference to the accompanying drawings.
As shown in
a shows the mutual orientation of the optical axes of the polarizer and alignment layers in the disclosed normally black liquid crystal display. In
The foregoing descriptions of specific embodiments of the invention have been presented for the purpose of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications, embodiments, and variations are possible in light of the above teaching. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents.
Number | Date | Country | Kind |
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10/465,067 | Jun 2003 | US | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US04/19276 | 6/15/2004 | WO | 6/2/2006 |