The present application is related to and claims the priority of Japanese Patent Application No. 2009-189156 filed Aug. 18, 2009, which is hereby incorporated by reference in its entirety.
1. Field
The present invention relates to a supercharger lubricating structure for an internal combustion engine.
2. Description of the Related Art
Some internal combustion engines use a scroll-type supercharger to pressurize fresh air to pressure higher than ambient atmospheric pressure for supply. Some superchargers of this type are known to have a structure in which a needle bearing supporting a hub portion of a rotor can be disposed at the center of a shaft and lubricating oil can be supplied to the needle bearing.
Certain embodiments of the present invention relate to a supercharger lubricating structure for an internal combustion engine. A supercharger includes a rotating shaft connected to a crankshaft via a joint, an eccentric shaft portion provided on the rotating shaft, a movable scroll provided on the eccentric shaft portion so as to be orbited via a scroll bearing, and a fixed scroll provided to correspond to the movable scroll, wherein the movable scroll and the fixed scroll are configured to supply compressed air to an intake port of the internal combustion engine. The supercharger lubricating structure for an internal combustion engine includes an intra-crankshaft oil-feed passage disposed in the crankshaft. The supercharger lubricating structure for an internal combustion engine also includes a support bearing provided on the fixed scroll so as to support the rotating shaft. The supercharger lubricating structure for an internal combustion engine further includes an intra-rotating-shaft oil-feed passage disposed in the rotating shaft. The supercharger lubricating structure for an internal combustion engine additionally includes a bearing oil-feed passage configured to bring the intra-rotating-shaft oil-feed passage, the support bearing, and the scroll bearing into communication with one another. The supercharger lubricating structure for an internal combustion engine also includes a connection pipe disposed inside the crankshaft and the rotating shaft. The intra-crankshaft oil-feed passage is communication-connected to the intra-rotating-shaft oil-feed passage via an intra-connection-pipe oil-feed passage disposed inside the connection pipe.
In further embodiments, the present invention is a supercharger lubricating structure for an internal combustion engine. A supercharger includes a rotating shaft connected to a crankshaft via a joint, an eccentric shaft portion provided on the rotating shaft, a movable scroll provided on the eccentric shaft portion so as to be orbited via a scroll bearing, and a fixed scroll provided to correspond to the movable scroll, wherein the movable scroll and the fixed scroll are configured to supply compressed air to an intake port of the internal combustion engine. The supercharger lubricating structure for an internal combustion engine includes crankshaft passage means for feeding oil intra-crankshaft provided in the crankshaft. The supercharger lubricating structure for an internal combustion engine also includes bearing means for supporting the rotating shaft provided on the fixed scroll. The supercharger lubricating structure for an internal combustion engine further includes rotating-shaft passage means for feeding oil intra-rotating-shaft disposed in the rotating shaft. The supercharger lubricating structure for an internal combustion engine additionally includes bearing passage means for feeding oil to the scroll bearing, wherein the bearing passage means is configured to bring the rotating-shaft passage means, the bearing means, and the scroll bearing into communication with one another. The supercharger lubricating structure for an internal combustion engine also includes connection means for piping oil, wherein the connection means is disposed inside the crankshaft and the rotating shaft. The crankshaft passage means is communication-connected to the rotating-shaft passage means via connection passage means for feeding oil within the connection means is disposed inside the connection means.
In additional embodiments, the present invention relates to a method for lubricating a supercharger for an internal combustion engine. A supercharger includes a rotating shaft connected to a crankshaft via a joint, an eccentric shaft portion provided on the rotating shaft, a movable scroll provided on the eccentric shaft portion so as to be orbited via a scroll bearing, and a fixed scroll provided to correspond to the movable scroll, wherein the movable scroll and the fixed scroll are configured to supply compressed air to an intake port of the internal combustion engine. The method includes feeding oil though an intra-crankshaft passage provided in the crankshaft, wherein a support bearing is disposed on the fixed scroll so as to support the rotating shaft. The method also includes feeding oil through an intra-rotating-shaft oil-feed passage disposed in the rotating shaft. The method further includes feeding oil to the scroll bearing through a bearing oil-feed passage, wherein the bearing oil-feed passage is configured to bring the intra-rotating-shaft oil-feed passage, the support bearing, and the scroll bearing into communication with one another. The method additionally includes piping oil through a connection pipe disposed inside the crankshaft and the rotating shaft, wherein the intra-crankshaft oil-feed passage is communication-connected to the intra-rotating-shaft oil-feed passage via an intra-connection-pipe oil-feed passage disposed inside the connection pipe.
For proper understanding of the invention, reference should be made to the accompanying drawings, wherein:
To mount the traditional supercharger mentioned above to the internal combustion engine, it may be necessary to connect an oil passage adapted to lubricate the needle bearing with the internal combustion engine by means of external piping. If the structure of supplying lubricating oil via separate external piping is adopted, the number of component parts is increased and the arrangement of piping becomes cumbersome, which can lead to increased weight and costs. In addition, the arrangement of the external piping increases the length of piping. If hydraulic pressure is low, a sufficient amount of feed-oil cannot be ensured. It may be necessary, therefore, to increase the power of a lubricating oil pump.
Accordingly, certain embodiments of the present invention provide a supercharger lubricating structure for an internal combustion engine that can supply oil to a supercharger through a short oil passage without use of external piping and downsize a lubricating oil pump.
Thus, in certain embodiments, in a supercharger lubricating structure for an internal combustion engine, in which a supercharger (e.g. the supercharger 45 in
According to such an embodiment, oil supplied to the supercharger does not require the use of external piping; therefore, piping can be simplified. In addition, reduction of piping length is possible; therefore, oil-feed can be performed without excessively increasing the power of the lubricating oil pump of the internal combustion engine.
In a further embodiment, an extra-connection-pipe oil-feed passage (e.g. extra-connection-pipe oil-feed passage 142 in
According to such an embodiment, the oil passage can be formed between the connection pipe and the intra-rotating-shaft oil-feed passage; therefore, the lubricating oil passage adapted to return oil toward the internal combustion engine can be simplified.
In an additional embodiment, the intra-connection-pipe oil-feed passage and the extra-connection-pipe oil-feed passage may be allowed to communicate with each other on a side opposite the crankshaft with the scroll bearing put therebetween.
According to such an embodiment, the lubricating oil passes through the passage adapted to feed oil to the scroll bearing before flowing toward the internal combustion engine. This may reliably lubricate the scroll bearing.
In a further embodiment, a communication portion (e.g. the communication hole 143 in
According to such an embodiment, the lubricating oil passes through the support bearing of the rotating shaft before flowing toward the internal combustion engine. A reliable supply of oil to the support bearing may therefore be possible.
In another embodiment, a generator (e.g. the generator 92 in
According to such an embodiment, the oil-feed passage for cooling the generator may be simplified.
In a further embodiment, a casing (e.g. the supercharger casing 109 in
According to such an embodiment, the joint can easily be protected by the crankcase and the casing of the supercharger.
In an additional embodiment, the joint housing chamber can be adjacent to a generator chamber (e.g. the generator chamber 99 in
According to such an embodiment, the lubricating oil return passage may be formed in a simple manner.
The body frame 2 is, as illustrated, such that a pair of left and right main frames 3, 3 extend in a back and forth direction from the front portion to rear portion of the vehicle body. Center frame portions 4, 4 can be provided to form a framework in a parallelogram as viewed from the side with the central portions of the main frames 3, 3 serving as upper sides. The main frames 3, 3 and the center frame portions 4, 4 support a power unit P in which an internal combustion engine E and a transmission T can be configured integrally with each other in a crankcase 31.
Front frames 5, 5 are, as shown in
A pivot plate 8 can be secured to a bent portion of a rear lower end of the center frame portion 4. A swing arm 9 can be provided and can be swingably supported at its front end by the pivot plate 8. A rear cushion 10 can be interposed between a rear portion of the swing arm 9 and the main frame 3. The rear wheel RW, as shown in
A head pipe 11, as illustrated in
The internal combustion engine E of the power unit P can be a water-cooled single-cylinder engine and can be mounted on the center frame portions 4, 4 in a longitudinal mount state in which a crankshaft 20 (see
The transmission T of the power unit P is, in the particular example embodiment shown in
A fuel tank 21 can be suspended and supported above the power unit P by the front portions of the main frames 3, 3 of the body frame 2. A battery 22 can be provided to be hung by the rear portions of the main frames 3, 3 and a radiator 23 can be supported by the front portions of the front frame portions 5, 5.
An air cleaner 41 may be mounted rearward of the battery 22 by the rear ends of the main frames 3, 3.
The internal combustion engine E is, in this example, provided uprightly in such a manner that a cylinder block 32, a cylinder head 33 and a cylinder head cover 34 are put on the crankcase 31 in this order and tilted slightly leftward (also see
Incidentally, the throttle body 55 and the intercooler 50 can be fitted in between the left and right main frames 3, 3 as viewed from above and located below the straddle-ride seat 7.
In the embodiment shown in
The intercooler 50 can be a rectangular device fitted in between the main frames 3, 3 and disposed on the left half portion to extend back and forth. A rectangular container protruding rightward from the rear portion of the intercooler 50 constitutes an intake side expansion chamber 501. In addition, a rectangular container protruding rightward from the front portion thereof constitutes an exhaust side expansion chamber 50E.
A throttle body 55 can be connected via the intake connection pipe 54 to the front of the exhaust side expansion chamber 50E of the intercooler 50. A discharge port of the supercharger 45 can be connected via a connection pipe 49 to the lower portion of the intake side expansion chamber 501.
In this embodiment, a cooling water inlet port 51i projects forward from the intercooler 50 and a cooling water outlet port 51e projects rearward from the intercooler 50. A radiator hose 24 adapted to receive cooling water supplied thereto from the radiator 23 can be coupled to the inlet port 51i. A cooling water hose 25 can be coupled to the outlet port 51e. The cooling water hose 25 bends rightward, then bending forward, and extends forward on the right side of the intercooler 50, the throttle body 55 and the cylinder head 33. Further, the cooling water hole 25 bends downward, extending to the front side of the crankcase 31, and connects with a cooling water inlet port 31i of the crankcase 31.
In the embodiment shown in
An intake connection pipe 42 can be coupled to the intake port 45i of the supercharger 45 and extends between the intake port 45i and the air cleaner 41. In addition, the discharge port 45e of the supercharger 45 can be connected to the intake side expansion chamber 501 of the intercooler 50 via the discharge connection pipe 48 and the connection pipe 49.
A piston 46 can be connected to the crankshaft 20 via a connecting rod 43 and a crankpin 44. The piston 46 can be slidably fitted into a cylinder bore 47 of the cylinder block 32. A combustion chamber 59 can be defined between an upper surface of the piston 46 and the cylinder head 33 so as to communicate with an intake port 57 and an exhaust port 58 formed in the cylinder head 33. The intake valve 62 and the exhaust valve 63 open and close the intake port 57 and the exhaust port 58, respectively, via corresponding push rods 60 and rocker arms 61 driven by the rotation of a camshaft not shown.
A centrifugal clutch 65 is, in this example, attached in the crankcase cover 36 to a front end side of the crankshaft 20 via a one-way clutch 66.
The centrifugal clutch 65 includes a drive plate 67, a bowl-like clutch housing 69 and a clutch weight 70. The drive plate 67 can be secured to the crankshaft 20. The bowl-like clutch housing 69 coaxially covers the drive plate 67 so as to rotate along with a drive gear 68 attached to the crankshaft 20 for relative rotation. The clutch weight 70 can be pivotally supported for rotation by the drive plate 67 so as to be friction-engageable with the inner circumference of the clutch housing 69 in accordance with the action of the centrifugal force resulting from the rotation of the crankshaft 20. The one-way clutch 66 can be provided between the clutch housing 69 and the drive plate 67 so as to allow for power transmission from the drive gear 68 to the crankshaft 20.
A main shaft 72 can be rotatably supported by the crank casing 35 via ball bearings 73, 73 in parallel to the crankshaft 20. A multi-disk clutch 74 can be disposed at a front end portion of the main shaft 72. A clutch outer 75 of the clutch 74 can be provided with a driven gear 76 meshing with a drive gear 68 of the crankshaft 20. A clutch inner 77 of the clutch 74 can be connected to the main shaft 72 so as to be able to be integrally rotated. The clutch inner 77 and the clutch outer 75 can each be provided with a plurality of clutch discs 78. The plurality of clutch discs 78 of the clutch inner 77 and of the clutch outer 75 come into frictional contact with one another to transmit power from the crankshaft 20 to the main shaft 72. Incidentally, the main shaft 72 can be coaxially provided with a sub-shaft 80 at its front end portion. The sub-shaft 80 supports the clutch inner 77 via a ball bearing 79.
As shown in
The main shaft 72 and the counter shaft 82 can be provided with a drive-side gear group 85 and a driven-side gear group 86 which can be selectively meshed with each other. The drive-side gear group 85 of the main shaft 72 and the driven-side gear group 86 of the counter shaft 82 constitute the transmission T.
An output shaft 88 adapted to transmit power to the front wheel FW and the rear wheel RW can be rotatably supported by the crank casing 35 via ball bearings 89, 89 in parallel to the crankshaft 20. The output shaft 88 can be provided with a driven gear 91 meshing with a drive gear 90 of the counter shaft 82.
A generator 92 can be connected in the rear crankcase 37 to a rear end portion of the crankshaft 20 and a starter motor 93 can be provided above the crankshaft 20 and connected to the rear end portion of the crankshaft 20. The generator 92 is, in this example, composed of an outer rotor 94 rotating along with the crankshaft 20 and a stator 95 secured to the rear crankcase 37. A gear 96 can be connected to the output shaft of a starter motor 93. This gear 96 may be connected to the crankshaft 20 via a driven gear 97 provided on the crankshaft 20, a one-way clutch 98 and an outer rotor 94 of the generator 92.
Incidentally, the generator 92 can be housed in a generator chamber 99 resulting from partitioning the inside of the rear crankcase 37 by a partition wall 100.
A joint housing chamber 102 can be defined adjacently to the generator chamber 99 and rearward of the partition wall 100 by partitioning the rear crankcase 37 by means of the partition wall 100. A joint 103 can be housed in the join housing chamber 102. In addition, a rotating shaft 101 of the supercharger 45 can be coaxially connected via the joint 103 to the rear end of the crankshaft 20. The joint 103 can be such that a drive coupler 104 on the side of the crankshaft 20 engages a driven coupler 105 on the side of the rotating shaft 101 of the supercharger 45 via an elastic member 106. Thus, the rotational drive force of the crankshaft 20 can be transmitted to the rotating shaft 101 of the supercharger 45. A balancer 107 can be attached to the driven coupler 105 to ensure the dynamic balance of the supercharger 45.
The supercharger 45, in the example shown in
The crankshaft 20 can be internally formed with an intra-crankshaft oil-feed passage 112. The intra-crankshaft oil-feed passage 112 can be adapted to supply lubricating oil fed from a lubricating pump not shown to an inner circumferential portion of the drive gear 68 of the centrifugal clutch 65 and the periphery of the crankpin 44. Incidentally, the main shaft 72 and the output shaft 88 can be internally formed with an intra-main-shaft oil-feed passage 113 and an intra-output-shaft oil-feed passage 114, respectively.
Referring to
The front fixed scroll 115F includes a spiral blade 119 and a spiral blade 120. The spiral blade 119 can be formed in an involute curve to extend rearward from the bottom wall 109a of the supercharger casing 109 along the axial direction of the rotating shaft 101 and has at ends sealing members 118 in contact with the front surface of a flat plate portion 117 of the movable scroll 116. The spiral blade 120 extends forward from a lid portion 109b of the supercharger casing 109 in the axial direction of the rotating shaft 101 and has sealing members 118 in contact with the rear surface of the flat plate portion 117 of the movable scroll 116.
Incidentally, the rotating shaft 101 can be rotatably supported at its front end portion by the bottom wall 109a of the supercharger casing 109 via the ball bearing 110 and at its rear end portion by the lid portion 109b of the supercharger casing 109 via the needle bearing 111.
The movable scroll 116 includes spiral blades 121, 121 in front and rear of the flat plate portion 117. The spiral blades 121, 121 can be formed in an involute curve and has at end portions sealing members 118 in contact with the bottom wall 109a and lid portion 109b of the front and rear fixed scrolls 115F, 115R. In addition, the movable scroll 116 includes a tubular boss portion 122 at its central portion. The spiral blades 121 of the movable scroll 116 can be orbitably assembled so as to mesh between the spiral blades 119, 120 of the front and rear fixed scrolls 115F, 115R.
The supercharger 45 includes three auxiliary rotating shafts (only one is depicted in
The auxiliary rotating shaft 125 can be rotatably supported by the supercharger casing 109 via a pair of ball bearings 127, 127. An auxiliary eccentric shaft 128 can be provided continuously with the rear end of the auxiliary rotating shaft 125 in a state of being cranked from the auxiliary rotating shaft 125. The auxiliary eccentric shaft 128 can be offset to be aligned with the eccentric direction of the eccentric shaft portion 126 of the rotating shaft 101. In addition, the auxiliary eccentric shaft 128 can be rotatably supported by the flat plate portion 117 of the movable scroll 116 via a pair of ball bearings 129, 129.
The internal circumference of the boss portion 122 of the movable scroll 116 can be pivotably fitted to the eccentric shaft portion 126 of the rotating shaft 101. Thus, the movable scroll 116 can be supported orbitaly without rotation relative to the eccentric shaft portion 126 of the rotating shaft 101. The auxiliary eccentric shaft 128 of the auxiliary rotating shaft 125 can be rotatably supported by the flat plate portion 117 of the movable scroll 116. In this way, the orbiting of the movable scroll 116 may be permitted. The eccentric shaft portion 126 of the rotating shaft 101 can be formed with a large-diameter portion 135 on the side of the crankshaft 20 and a small-diameter portion 131 extending from the large-diameter portion 135 to a rear end portion via a stepped portion d and having a small diameter. A pair of needle bearings 130, 130 can be interposed between the small-diameter portion 131 and the boss portion 122 of the movable scroll 116.
The movable scroll 116 can be driven in an orbit motion by the rotational shaft 101 and the auxiliary rotating shafts 125. As a compression chamber defined among the fixed side spiral blade 119, the movable side spiral blades 121, 121, and the bottom wall 109a and lid portion 109b opposed to each other of the supercharger casing 109 can be reduced in volume, it can be sequentially shifted from the outer circumferential side to the central side. Air sucked into the most outer circumferential compression chamber from the intake port 45i can be gradually compressed, finally to high pressure at the central portion, and can be discharged from the central discharge port 45e of the rear end side rear fixed scroll 115R.
A small inner-diameter portion 132 can be formed inside the boss portion 122 of the movable scroll 116 at a position corresponding to the location of the needle bearing 130. In addition, a large inner-diameter portion 133 can be formed on both the sides of the small inner-diameter portion 132. Further, a seal attachment portion 134 greater in diameter than the large inner-diameter portion 133 can be formed at the opening portion at each of the front and rear ends of the boss portion 122 so as to correspond to each of the large-diameter portions 135 of the eccentric shaft portion 126.
Copper bushes 136 for positioning the movable scroll 116 relative to the eccentric shaft portion 126 can be attached on the front side and rear side of the corresponding needle bearings 130, 130. In addition, shims 137 can be attached on the front side and rear side of the corresponding copper bushes 136. A front shim 137 can be positioned by the stepped portion d. A rear shim 137 can be positioned by a circlip 138, or other suitable fastener, adjacent thereto on the side opposite the crankshaft 20.
Oil seals 139 can be disposed at both ends of the boss portion 122 of the movable scroll 116. A front oil seal 139 can be supported by the boss portion 122 of the movable scroll 116 to seal between the large-diameter portion 135 of the eccentric shaft portion 126 of the rotating shaft 101 and the seal attachment portion 134 at the front portion of the boss portion 122. Also a rear oil seal 139 can be supported by the boss portion 122 of the movable scroll 116 to seal between the small-diameter portion 131 of the eccentric shaft portion 126 of the rotating shaft 101 and the seal attachment portion 134 at the rear portion of the boss portion 122.
The lid portion 109b at the rear end portion of the supercharger casing 109 can be provided with the intake port 45i at an external upper portion and with the discharge port 45e at the central portion of the lid portion 109b and on the circumference of the needle bearing 111. The discharge port 45e communicates with the circumference of the boss portion 122 of the movable scroll 116. The intake port 45i can be connected to the air cleaner 41 via the intake connection pipe 42. The discharge port 45e can be connected to the intake side expansion chamber 501 of the intercooler 50 (see
The rotating shaft 101 can be internally formed with an intra-rotating-shaft oil-feed passage 123 extending along the longitudinal direction of the rotating shaft 101. A connection pipe 140 can be disposed in the intra-crankshaft oil-feed passage 112 of the crankshaft 20 and in an intra-rotating-shaft oil-feed passage 123 of the rotating shaft 101. The connection pipe 140 can be sealed at its external circumferential surface by oil seals 141, 141 and a bush 156 at the rear end portion of the intra-crankshaft oil-feed passage 112. The oil seals 141, 141 can be provided at the rear end portion of the intra-crankshaft oil-feed passage 112 of the crankshaft 20 and the front end portion of the intra-rotating-shaft oil-feed passage 123 of the rotating shaft 101. In addition, the connection pipe 140 extends from the rear end portion of the crankshaft 20 to the rear end portion of the rotating shaft 101. An annular extra-connection-pipe oil-feed passage 142 can be formed in the rotating shaft 101 and on the circumference of the connection pipe 140. The extra-connection-pipe oil-feed passage 142 can be communication-connected to the intra-connection-pipe oil-feed passage 144 in the connection pipe 140, i.e., to the intra-crankshaft oil-feed passage 112 via a communication hole 143 formed at the rear end portion of the connection pipe 140.
In this way, the intra-connection-pipe oil-feed passage 144 and the extra-connection-pipe oil-feed passage 142 communicate with each other on a side opposite the crankshaft 20 with the needle bearings 130, 130 disposed therebetween.
The small-diameter portion 131 of the rotating shaft 101 can be provided with four oil passages 145 opening toward the two needle bearings 130, 130 and between the copper bushes 136 and the corresponding shims 137.
The rotating shaft 101 can be formed with an oil passage 146 extending from the intra-rotating-shaft oil-feed passage 123 toward a position along the rear lateral surface of the ball bearing 110 of the rotating shaft 101. An oil seal 147 can be attached between the rotating shaft 101 and the opening portion of the bottom wall 109a of the supercharger casing 109. This oil seal 147 prevents lubricating oil from entering the inside of the supercharger casing 109 and supplies lubricating oil to the ball bearing 110 from the oil passage 146.
The bottom wall 109a of the supercharger casing 109 can be formed with a communication passage 149. The joint housing chamber 102 can be formed with a lubricating oil return passage 148 opening toward the outer rotor 94 of the generator 92 in the generator chamber 99. The communication passage 149 and the lubricating oil return passage 148 can be communication-connected to each other and the communication passage 149 communicates with the oil passage 146.
In this way, the extra-connection-pipe oil-feed passage 142 communicates on the downstream side thereof, i.e., on the rear end side thereof with the lubricating oil return passage 148 via the oil passage 146 and the communication passage 149. Incidentally, a connection member 152 can be provided at a mating surface between the connection passage 149 and the lubricating oil return passage 148 and in a connection portion between the joint housing chamber 102 and the bottom wall 109a of the supercharger casing 109, which can be a connection portion between the communication passage 149 and the lubricating oil return passage 148.
On the other hand, the communication hole 143 of the connection pipe 140 opens at the location of the needle bearing 111 located at the rear end portion of the rotating shaft 101. In addition, an oil passage 150 can be formed at a position corresponding to the location of the communication hole 143 so as to extend from the intra-rotating-shaft oil-feed passage 123 and open at an external circumferential surface of the rotating shaft 101. Incidentally, an oil seal 151 can be attached adjacently to the needle bearing 111 on the side of the crankshaft 20 to prevent lubricating oil from entering the inside of the supercharger casing 109.
According to the first embodiment described above, the lubricating oil supplied from the front end of the crankshaft 20 to the intra-crankshaft oil-feed passage 112 reaches the rear end portion of the crankshaft 20. Then, the lubricating oil can be prevented by the front oil seal 141 from entering the extra-connection-pipe oil-feed passage 142 but supplied to the intra-connection-pipe oil-feed passage 144 which can be the inside of the connection pipe 140 from the front end portion to rear end portion side of the connection pipe 140. Further, the lubricating oil flowing from the communication hole 143 located at the rear end portion reaches the extra-connection-pipe oil-feed passage 142. Then, the lubricating oil flows in the extra-connection-pipe oil-feed passage 142 toward the front end portion of the connection pipe 140 on this occasion.
During this time, the lubricating oil can be supplied from the oil passage 150 to the needle bearing 111, and from the oil passages 145 to the needle bearings 130, 130, the copper bush 136 and the shims 137. In addition, the lubricating oil can be supplied from the oil passage 146 via the ball bearing 110 and from the communication passage 149 and the lubricating oil return passage 148 to the generator 92.
Thus, the rotary motion of the rotating shaft 101 of the supercharger 45 with respect to the supercharger casing 109 and the orbiting motion of the movable scroll 116 resulting from the eccentric rotation of the eccentric shaft portion 126 can smoothly be performed in a sufficiently lubricated state without the use of external piping, thereby allowing for simplified piping. In addition, piping length can be reduced compared with the case where external piping can be arranged to supply lubricating oil; therefore, sufficient oil-feed can be performed although the lubricating oil pump of the internal combustion engine E has small power.
Specifically, the two passages, i.e., the intra-connection-pipe oil-feed passage 144 inside the connection pipe 140 disposed in the rotating shaft 101 and the extra-connection-pipe oil-feed passage 142 outside the connection pipe 140 can be formed in the intra-rotating-shaft oil-feed passage 123 which can be the inside of the rotating shaft 101. These two passages can be allowed to communicate with the lubricating oil return passage 148 via the communicating passage 149 through the oil passage 146 on the front end portion side of the connection pipe 140, i.e., on the downstream side of the extra-connection-pipe oil-feed passage 142. Thus, the lubricating oil passage adapted to return lubricating oil toward the internal combustion engine E can be simplified.
The intra-connection-pipe oil-feed passage 144 and the extra-connection-pipe oil-feed passage 142 may be allowed to communicate with each other through the communicating hole 143 located on the side opposite the crankshaft 20 with the needle bearings 130, 130 of the rotating shaft 101 put therebetween. Lubricating oil passes through the oil passage 145 adapted to feed oil to the needle bearings 130, 130 and thereafter flows toward the internal combustion engine E. Thus, the needle bearings 130, 130 can reliably be lubricated.
Further, the position of the communication hole 143 can be set at the location of the needle bearing 111 supporting the rear end portion of the rotating shaft 101. Lubricating oil passes through the needle bearing 111 of the rotating shaft 101 before it flows toward the internal combustion engine E. Thus, the lubricating oil can reliably be fed to the needle bearing 111.
Although partitioned by the portion wall 100, the generator 92 can be disposed adjacently to the joint 103 on the crankshaft 20. In addition, the lubricating oil return passage 148 can be opened toward the outer rotor 94 of the generator 92. Thus, the oil-supply passage for cooling the generator 92 can be simplified.
The bottom wall 109a of the supercharger casing 109 can be joined to the rear crankcase 37 of the internal combustion engine E, i.e., to the crank casing 35. In addition, the crank casing 35 and the supercharger casing 109 define the joint housing chamber 102 housing the joint 103. Thus, the joint 103 can easily be protected by the crank casing 35 and the supercharger casing 109.
The joint housing chamber 102 can be adjacent to the generator chamber 99 housing the generator 92 provided in the rear crankcase 37 of the crank casing 35. In addition, the lubricating oil return passage 148 can be formed in the joint housing chamber 102. Thus, the lubricating oil return passage 148 can be shortened and simply formed.
A second embodiment (including a modified example of
In the second embodiment, a connection pipe 140′ can be formed by elongating the front end portion of the connection pipe 140 on the side of the crankshaft 20 in the first embodiment to the location of a generator 92. Oil seals 141, 141 and a bush 156 can be provided at a joint portion between the crankshaft 20 and the rotating shaft 101. The oil seals 141, 141 seal the external circumference of a pipe member 153 inserted into the connection pipe 140′. An intra-connection-pipe oil-feed passage 144 can be ensured over the full length of the connection pipe 140′. A sealing member 160 can be disposed at the location of the generator 92 and between the external circumference of the front end portion of the connection pipe 140′ and an inner wall of an intra-crankshaft oil-feed passage 112 to block the extra-connection-pipe oil-feed passage 142.
In the present embodiment, a lubricating return passage 161 can be provided in place of the communication passage 149 and the lubricating oil return passage 148 in the first embodiment. The lubricating return passage 161 extends from an intra-crankshaft oil-feed passage 112 of the crankshaft 20 close to the front end portion of the connection pipe 140′ and opens in the external circumferential surface of the crankshaft 20. The lubricating oil return passage 161 opens toward the generator 92, specifically, toward an outer rotor 94 of the generator 92. In addition, the lubricating return passage 161 communicates with a generator chamber 99 via a radial opening portion 162 provided in a shaft portion 94′ of the outer rotor 94.
With this, according to the second embodiment, lubricating oil supplied to the intra-crankshaft oil-feed passage 112 of the crankshaft 20 can be prevented by the sealing member 60 from entering the extra-connection-pipe oil-feed passage 142 and supplied in the intra-connection-pipe oil-feed passage 144, i.e., the inside of the connection pipe 140′, from the front end portion to rear end portion side of the connection pipe 140′. Then, the lubricating oil flows from the communication hole 143 located at the rear end portion and reaches the extra-connection-pipe oil-feed passage 142. Further, the lubricating oil passes through the extra-connection-pipe oil-feed passage 142 toward the front end portion side of the connection pipe 140′ on this occasion. During this time, the lubricating oil can be supplied from the oil passage 150 to the needle bearing 111, from the oil passage 145 to the needle bearings 130, 130, the copper bush 136 and the shims 137 and from the oil passage 146 to the ball bearing 110.
Consequently, the rotary motion of the rotating shaft 101 of the supercharger 45 with respect to the supercharger casing 109 and the orbiting motion of the movable scroll 116 resulting from the eccentric rotation of the eccentric shaft portion 126 can smoothly be performed in a sufficiently lubricated state without the use of external piping, thereby allowing for simplified piping. In addition, piping length can be reduced compared with the case where external piping can be arranged to supply lubricating oil; therefore, sufficient oil-feed can be performed although the lubricating oil pump of the internal combustion engine E has small power.
In particular, in the second embodiment, the two passages, i.e., the intra-connection-pipe oil-feed passage 144 inside the connection pipe 140′ disposed in the rotating shaft 101 and the extra-connection-pipe oil-feed passage 142 outside the connection pipe 140′ can be formed in the intra-rotating-shaft oil-feed passage 123 which can be the inside of the rotating shaft 101. The extra-connection-pipe oil-feed passage 142 can be allowed to communicate with the lubricating oil return passage 161. Therefore, it may not be necessary to form the communication passage 149 in the bottom wall 109a of the supercharger casing 109 unlike the first embodiment. Thus, the lubricating oil passage adapted to return lubricating oil toward the internal combustion engine E can be simplified according to the fact that the lubricating oil does not need to pass through the communication passage 149.
The intra-connection-pipe oil-feed passage 144 and the extra-connection-pipe oil-feed passage 142 may be allowed to communicate with each other via the communication hole 143 located on a side opposite the crankshaft 20 with the needle bearings 130, 130 put therebetween. In this way, lubricating oil passes through oil passage 145 adapted to feed oil to the needle bearings 130, 130 before flowing toward the internal combustion engine E. Thus, the needle bearing 130, 130 can reliably be lubricated. The position of the communication hole 143 can be set at the location of the needle bearing 111 supporting the rear end portion of the rotating shaft 101. Therefore, lubricating oil passes through the needle bearing 111 of the rotating shaft 101 before flowing toward the internal combustion engine E. Thus, oil can reliably be supplied to the needle bearing 111. Although partitioned by the partition wall 100, the generator 92 can be disposed adjacently to the joint 103 on the crankshaft 20 and the lubricating oil return passage 161 opens toward the generator 92. Thus, the oil supply passage for cooling the generator 92 can be simplified. The bottom wall 109a of the supercharger casing 109 can be joined to the rear crankcase 37 of the internal combustion engine E, i.e., to the crankcase 35 and the crank casing 35 and the supercharger casing 109 defines the joint housing chamber 102 housing the joint 103. Thus, the joint 103 can easily be protected by the crank casing 35 and the supercharger casing 109. These points may be similar to the first embodiment.
A modified example of the second embodiment is illustrated in
Incidentally, the present invention is not limited to the embodiments described above. For example, the present invention can be applied not only to four-wheeled straddle-ride type vehicles but also to two-wheeled vehicles and three-wheeled straddle-ride vehicles, as well as to straddle-ride type small-sized planing boats. Although the structure provided with the front and rear fixed scrolls 115F, 115R can be taken as an example, the invention can be applied also to a supercharger structured to have a single fixed scroll.
One having ordinary skill in the art will readily understand that the invention as discussed above may be practiced with steps in a different order, and/or with hardware elements in configurations which are different than those which are disclosed. Therefore, although the invention has been described based upon these preferred embodiments, it would be apparent to those of skill in the art that certain modifications, variations, and alternative constructions would be apparent, while remaining within the spirit and scope of the invention. In order to determine the metes and bounds of the invention, therefore, reference should be made to the appended claims.
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