The present preferred embodiment relates to superconducting electromagnets comprising coils of superconducting wire bonded to a support structure.
In particular, the preferred embodiment relates to improvements in such assemblies which reduce thermally-induced stresses between the coils and the support structure in cases of abrupt temperature changes to the assembly.
The present preferred embodiment particularly relates to electromagnets comprising essentially cylindrical assemblies of annular coils, aligned about a common axis, but displaced with respect to one another along that axis. Such arrangements are commonly referred to as solenoidal magnets, although they may not be solenoids in the strict sense of the word.
Surfaces A1 and A2 are respectively at radii A1, A2 from axis A-A, and surfaces B1 and B2 are respectively at axial displacements B1, B2 from the plane B-B, as shown in
The support elements 16 of
This structure may be manufactured by a process similar to that described for manufacturing the structure of
In this arrangement, the coils 10 are accordingly bonded to the support structure comprising support blocks 18 only by their axial inner (B1) and axial outer (B2) surfaces, and then only at circumferentially spaced locations.
The support blocks 18 of
The coils 10 are made up of superconducting wire, which is typically made up of a matrix of NbTi filaments in a copper matrix. The turns of the wire are separated by a very thin layer of electrically insulating material, such as an epoxy resin. However, the thermal expansion coefficient and thermal conductivity of the coil are close to those of copper in the circumferential direction. In the radial and axial directions the thermal expansion coefficient is determined by a combination of the thermal expansion coefficients of the composite layers of wire and resin.
The materials of the support structure—for example aluminum or GRP (glass fiber reinforced plastic)—will have rather different thermal conductivities and thermal expansion coefficients. When the assembly of coils and support structure undergoes an abrupt change of temperature, the coils and the support structure will expand or contract to differing extents, and at differing rates. For materials with a relatively low thermal conductivity, the change in temperature will only take effect slowly, while temperature changes will take effect more rapidly for materials with a higher thermal conductivity. Furthermore, materials with a greater coefficient of thermal expansion will expand or contract as a result in the change of temperature to a greater extent than materials of lower thermal expansion coefficients.
As materials expand or contract with temperature, a value of strain may be defined as the proportion by which a dimension of the material changes. For example, if an object of length d changes length by Δd, the associated strain may be expressed as Δd/d.
The strain values for the different materials will be different even though their temperature changes may be similar.
In any of the coil assemblies described above, the strain in the coils will be different from the strain in the adjacent support structure. This risks damage to the bonded interfaces between coils and support structure because of a shear strain at the bonded interface. The resulting mechanical forces on the coils may risk a movement of the coils when in use, cracking at the interface of the coil bonded to the support structure, and bending of the coil causing stress and internal cracking, which may lead to a quench.
During a quench, the energy stored in the magnetic field of a superconducting magnet is suddenly dissipated into heat within the coils and magnet structure because of a disturbance to the superconducting state, typically caused by heat created by a mechanical interaction with the support structure or internal cracking of the resin within the coils, or over stressing the wire. Many known arrangements provide for the energy to be spread across several coils, following a quench in one coil. However, this will result in rapid heating of the coils, but the support structure bonded to the coils will not heat as quickly. This will result in a difference of surface strain between coil and support structure, risking damage to the bonds between coils and support structure.
In magnet structures such as shown in
In magnet structures such as shown in
In magnet structures such as shown in
It is an object to provide methods and apparatus for reducing the difference in interface strains between coils and adjacent support structures as the coils undergo an abrupt change in temperature. Examples of such changes in temperature include initial cooling of a magnet to operating temperature, and the heating of the magnet during a quench.
In a superconducting electromagnet, coils of superconducting wire are bonded to a support structure. A number of support blocks are positioned at circumferentially-spaced locations between adjacent coils. Electrically resistive heating elements are provided in thermal contact with the support blocks for heating the support blocks. In another embodiment, a former has annular cavities into which the coils are wound, and electrically resistive heating elements are provided in thermal contact with the former for heating the former. In another embodiment, coils of superconducting wire are bonded on the radially outer surface to a support structure of essentially cylindrical shape. Heating elements are provided in thermal contact with the essentially cylindrical support structure.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the preferred exemplary embodiments/best mode illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, and such alterations and further modifications in the illustrated embodiments and such further applications of the principles of the invention as illustrated as would normally occur to one skilled in the art to which the invention relates are included.
According to the present exemplary embodiments, heating elements are provided in thermal contact with the support structures, and are arranged to heat the support structure during abrupt transitions in temperature to reduce the difference in interface strain between the coils and the support structure.
In some embodiments, heating elements are also provided in thermal contact with the coils, and are arranged to heat the coils if required during abrupt transitions in temperature to reduce the difference in interface strain between the coils and the support structure.
The two most common events causing abrupt changes in temperature are quenches and initial cool down.
During quench, as described above, the coils will suddenly heat, and will tend to expand further and faster than the support structure, because of the energy dissipated in the coils due to the transition from the superconducting state to the resistive state, and the typically greater thermal expansion coefficient of the coils.
During initial cool down, the coils and support structure will contract at different rates, depending on the respective thermal conductivity and thermal expansion coefficients of the materials involved.
The eventual change in sizes of the coils and the support structure as a result of the change in temperature, and the resulting steady-state interface strains, will depend on the respective coefficients of thermal expansion of the coils and the support structure.
According to one exemplary embodiment, an arrangement is provided for heating the support structure to minimize the difference in surface interface strain between coils and support structure during the change in temperature of the coils.
According to one exemplary embodiment, this arrangement for heating the support structure will also minimize the internal stress of the coils, due to structural bending, during cool down and ramping, thus reducing one of the causes of cracking of the epoxy resin within the coils.
In one embodiment of the present invention, a resistive conductor, such as a length of wire, is provided within, or on the surface of, the support structure for use as a heating element. The particular arrangement will depend on the materials used for the support structure. For example, if the support structure is of a composite material such as GRP, it is relatively simple to embed a resistive wire into the support structure as it is manufactured. On the other hand, if the support structure is made of aluminum, it may be more practical to attach a resistive wire to the surface of the support structure, in such a way that it is electrically isolated from the aluminum support structure, and in thermal contact with it.
In certain embodiments, the resistive conductors are arranged to carry a proportion of the current flowing in the coils, by appropriate connection to a quench protection circuit.
If a quench occurs in a coil 10 while current is flowing through it, a voltage will appear across that coil. The current flowing through it will begin to drop, and opposing voltages will appear across the other coils. These voltages will cause a voltage to appear across the switch heater 28, and power will be supplied to switch heater 28. This will cause the switch wire 26 to quench, becoming resistive. A voltage will appear across the switch wire 26, and some current will be diverted through connection 30 to the heating arrangement 40 of the present exemplary embodiment. As is conventional, some current will also be provided to quench heaters (not shown) thermally linked to the coils 10. This current will heat any unquenched coils, causing them all to quench, so spreading out the heating caused by the quench and protecting the original quenching coil from overheating. By connecting heaters of the present exemplary embodiment to the quench protection circuit, the support structure may be heated and the difference in the interface strain between coils and support structure may be reduced, thus reducing the risk of damage due to a quench.
In another application of the present invention, heating elements may be employed to heat a supporting structure to reduce a difference in surface strains during quench on conventional magnet end-coils, which are supported by their radial outer surfaces.
In the event of a quench occurring in end coil 70, the coil will suddenly heat and expand. The increase in diameter caused by this expansion will press against the support ring 72 as shown in
Such expansion of the coil may also cause the support structure to yield, causing permanent deformation of the support ring and result in incorrectly supported coil 70, in turn causing the coil to quench because of large coil movement.
In one exemplary embodiment of the present invention, a heating arrangement is provided in thermal contact with the support ring 72. In case of a quench, the heating arrangement heats the support ring and causes it to expand more rapidly than would otherwise occur, reducing the difference in strain between the end coil 70 and the support ring 72.
The following calculation illustrates that sufficient energy may be derived from a typical magnet such as illustrated in
The heat Q, required to increase the temperature of the support structure, 18 can be calculated from the change in enthalpy from the initial to the final temperature of the material, for a given mass m. The change in enthalpy is calculated from the integral of the specific heat capacity, Cp, over the temperature change:
where m is the total mass of the structure, T1 and T2 are the initial and final temperatures, respectively, and H(T) is the enthalpy of the relevant material at temperature T, which is the integral of the heat capacity.
The electrical energy stored in a typical 3 Tesla superconducting magnet is about 12 MJ and a fraction of this electrical stored magnet energy can be extracted from the magnet and made available to heat the support structure 18.
Given the coil quench temperature change, the coefficients of thermal expansion, the mass of the support structure, and the enthalpy change during quench, the energy required to minimize the differential thermal strain can be optimized for specific magnet designs and coil quench scenarios, and heater elements designed and provided to ensure differential surface strain minimization.
Certain examples of heater elements according to certain exemplary embodiments of the present invention will now be described, by way of examples.
In the example of
In an alternative arrangement shown in
For a support structure that is bonded to two coils, the electrical circuit within the structure can be varied along its length to compensate for any differences in the strain of the two coils. Similarly the distribution of resistive wire 42 or resistive heaters 44 may be adapted to provide the required strain adjacent to each coil. The idea can be applied to any or all of the axial, radial and hoop strains.
The problem of different thermal strain between the coils 10 and the support structure 18 also occurs when a superconducting magnet is cooled from room temperature to low temperature, to induce the transition in the NbTi filaments from a resistive to a superconducting state, in preparation for the introduction of current into the coils. This is particularly true in cases where the magnet is pre-cooled by addition of a sacrificial cryogen such as nitrogen, in preparation for the addition of liquid helium, as cooling takes place very rapidly. The problem may also occur in arrangements in which the magnet is cooled more slowly, for example by operation of a cryogenic refrigerator. The different rates of thermal contraction of the different materials, due to differences in both coefficients of thermal expansion and thermal conductivity, can result in high mechanical stresses at interfaces between coils 10 and support structure 18 during cooling. A solution to this is to control the cool down rate of the support structure and the coils by using a heater within each of these materials. These heaters cannot be powered by inductive coupling to the magnet, as there will be no changing magnetic field from the superconducting magnet during the cooling of the magnet. Rather, the heaters must be powered by electrical connection to the magnet or a suitably adapted separate quench protection circuit, or to a circuit provided for this specific purpose during the cool down process.
Spacers of similar form to the aluminum spacers 18 described above may be constructed of resin-impregnated coils of aluminum, stainless steel or copper. These coils may be electrically connected together and connected to a quench circuit or a circuit for providing current during a cool-down phase. Alternatively, the coils in the spacers may be electrically short circuited to form conductive loops, which inductively couple with a diminishing magnetic field during a quench event, such that electric current is induced in the coils during a quench event, thereby heating the spacers. Alternatively, or in addition, the spacers may be arranged to receive electrical power inductively from a diminishing magnetic field of the superconducting magnet during a quench. For this purpose, a number of the spacers may be electrically connected in series, or the coil in each spacer may be short-circuited into a closed loop.
According to one present exemplary embodiment, heating is provided to a support structure retaining superconducting coils such that both the coils and the adjacent support structure have a similar strain during quench, and also or alternatively during the cool-down phase in certain embodiments of the invention. In embodiments of the present invention, consideration should be given to the thermal conductivity and thermal expansion coefficient of the spacers, not only to the mechanical strength and tolerance of cryogenic temperatures of the material used for the support structure.
While the present exemplary embodiments have been described with particular reference to embodiments in which the superconducting coils are annular, the present embodiments may be applied to superconducting electromagnets having coils of any shape.
The present exemplary embodiments may be applied to a support structure of a conductive material such as aluminum, and to a support structure of non-conductive materials such as glass fiber reinforced plastic composite.
While the present exemplary embodiments have been described with reference to certain types of support structure, the present invention may usefully be applied to any superconducting magnet structure in which coils are bonded to a support structure.
Although preferred exemplary embodiments are shown and described in detail in the drawings and in the preceding specification, they should be viewed as purely exemplary and not as limiting the invention. It is noted that only preferred exemplary embodiments are shown and described, and all variations and modifications that presently or in the future lie within the protective scope of the invention should be protected.
Number | Date | Country | Kind |
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1103052.5 | Feb 2011 | GB | national |