The invention concerns a superimposed transmission for driving a rotational speed-variable work machine having the following design:
Superimposed transmissions where a rotation speed which is applied to the output shaft via input shaft and intermediate shaft is superimposed to a second rotation speed, which is coupled out via a hydrodynamic converter and then again coupled via a matching differential gear, are substantially disclosed in the state of the art.
It may be referred for instance to the disclosure of AT-PS 275 988 or DE 34 41 877 A1. Document DE 44 22 444 A1 shows such a force-transmitting unit for driving a rotational speed-variable work machine. The unit consists of an input shaft, an output shaft by means of a hydrodynamic converter, including pump wheel, turbine wheel and guide wheel. The hydrodynamic converter is arranged coaxially with a differential gear and an output transmission member of the differential gear is permanently coupled with the output shaft.
In the state of the art, hollow shafts are employed as a transmission means between the coupling out via the hydrodynamic converter and the actuation of the differential gear. These hollow shafts, which are typically designed as rotating coaxial drums, hence exhibit the shortcoming that they are quite heavy, have a high moment of inertia and render access to the elements arranged in the hollow shaft significantly more difficult. Hence, the structure of a particularly compact transmission is finally influenced negatively by the hollow shafts.
It is then an object of the present invention to avoid the shortcomings in the above mentioned state of the art and to make an optimised superimposed transmission with simple, compact and maintenance friendly structure available.
The object of the invention is met in that, with a superimposed transmission of the type above mentioned, the transmission means are designed as at least one coupling shaft which connects the turbine wheel of the hydrodynamic converter to the differential gear whereas said at feast one coupling shaft runs parallel to the intermediate shaft.
The solution provided by the invention thus provides that the transmission means are designed as at least one coupling shaft instead of a hollow shaft or rotating drums. Said at least one coupling shaft then connects the turbine wheel of the hydrodynamic converter to the differential gear, which is ideally designed as a planetary gear. Said at least one coupling shaft runs parallel to the intermediate shaft and transfers the coupled out rotation speed, which is then superimposed in the differential gear again to the rotation speed transmitted directly from input to output via the intermediate shaft. Consequently, the rotation speed of the output shaft can be influenced accordingly as in the older as well as similar common superimposed transmissions. In the sense of the present invention, by each parallel coupling shaft is meant a shaft whose rotational axis runs parallel or, to be more accurate, within the usual tolerances parallel to the rotational axis of the intermediate shaft. The rotational axes also lie spaced apart parallel close to one another and are never identical as they were arranged in the concentric structure of the intermediate shaft and of the hollow shaft surrounding said shaft according to the state of the art.
By ruling out a large hollow shaft, quite complex to control from a mechanical viewpoint, which according to the structure of the transmission reaches a comparatively large diameter and hence has matching great sizes, a simplified structure can now be obtained using said at least one coupling shaft. Also the accessibility of the elements which were arranged previously in the region of the hollow shaft, may now be significantly facilitated for assembly and maintenance work, since they are situated close to the coupling shaft and are consequently easily accessible.
According to a particularly advantageous embodiment of the invention, two coupling shafts are hence provided, which both lie on a plane, whereas the perpendicular projection of the intermediate shaft lies on this plane between the coupling shafts.
This arrangement of at least two coupling shafts enables to compensate for the transverse forces of the coupling shafts relative to one another. Thus, the transverse forces are significantly reduced for instance with respect to a coupling shaft.
It may also be contemplated basically to install more than two coupling shafts. This can prove particularly meaningful for transmitting greater powers. As a matter of principle, three, four, five, six, seven, eight or even more coupling shafts can be envisioned. As regards the reduction of the transverse forces and of the mechanical accessibility of the regions situated between the coupling shafts, the number of two coupling shaft however constitutes an optimum inasmuch as the powers to be transmitted permit it.
The coupling shafts are hence according to a particularly favourable embodiment of the invention connected to the turbine wheel of the hydrodynamic converter by means of a transmission. This transmission, which is designed as a spur gear transmission according to a preferred further embodiment of the invention, enables to select the rotation direction and/or rotation speed of the coupling shafts, through an appropriate gear ratio, thus enabling an accordingly larger spread of the gear ratios and hence of the rotation speeds.
According to a particularly meaningful and advantageous further embodiment of the invention, an additional hydrodynamic converter may moreover be provided, whose turbine wheel is connected to the turbine wheel of the first hydrodynamic converter and whose pump wheel as well as that of the first hydrodynamic, is connected to the intermediate shaft.
It goes without saying that the connection of the turbine wheel of the first hydrodynamic converter with the turbine wheel of the second hydrodynamic converter is simultaneously a connection of both turbine wheels to the transmission means, here in particular to the spur gear transmission, which connects both turbine wheels to said at least one coupling shaft as transmission means. This structure enables an operating mode for improving the degree of efficiency of the superimposed transmission as can be clearly seen when explaining an operating method according to the invention for this transmission.
In a very favourable further development thereof it is moreover provided that said at least one coupling shaft ends up lying axially parallel to said at least one converter. The converter is thus arranged between the intermediate shaft and the one, or most preferably, two coupling shafts, between the coupling shafts. The second converter consequently can occupy the construction space which when using the structure according to the state of the art, i.e. with a hollow shaft instead of the coupling shaft(s) cannot be employed or only with extreme difficulty. As the converter is now arranged between the coupling shafts said converter may, due to the fact that the coupling shafts replace a rotating hollow shaft in this application, be controlled comparatively simply and filled with working medium or emptied.
Another particularly favourable embodiment of the invention foresees that the input shaft is connected to at least one auxiliary shaft spur gear transmission. The auxiliary shaft can for its own part be again connected via an engageable coupling to said at least one coupling shaft. This structure offers an alternative way for splitting the power, which can be used advantageously, such as for instance for starting the superimposed transmission, as explained below in detail.
In a particularly favourable further embodiment of this idea it is provided that the number of auxiliary shafts and of the engageable coupling shafts corresponds to the number of coupling shafts. This structure provides the best possible coupling and the best possible introduction of the forces in die coupling shafts whereas in particular in the case of two coupling shafts the advantages mentioned initially of this second shaft can be used.
A particularly advantageous alternative further embodiment of the idea with the auxiliary shafts sets forth that the auxiliary shafts drive at least one feeding pump. This similar configuration encountered in the structure of previous transmissions enables to drive the feeding pumps for the working medium of the hydrodynamic converters and/or lubricating pumps or other auxiliary pumps through the auxiliary shaft. The auxiliary shaft may then be connected to the coupling shafts via the pump and then the engageable coupling. The designed structure with respect to the previous designed structure of the superimposed transmission should then exclusively consist in lengthening the auxiliary shaft as well as in adding one coupling so as to exploit the advantages according to the invention.
According to a particularly favourable embodiment, the engageable coupling is hence designed as a hydrodynamic coupling. As a matter of principle, other types of engageable couplings could also be envisioned. The embodiment with a simple hydrodynamic coupling provides a certain elasticity to the connection and comparatively reduces the level of control required for the nonetheless present hydrodynamic components. The hydrodynamic coupling is eventually filled with the working medium and then ensures coupling of the auxiliary shaft to the coupling shafts, without producing a perfectly rigid connection. Discharging the working medium out of the hydrodynamic coupling enables to break the connection of the shafts. A particularly advantageous method for operating a superimposed transmission is described below, which is designed according to one of the claims 5 to 10. In the design according to the invention with two hydrodynamic converters, the superimposed transmission can be operated by using only one of both converters, as most favourably permitted by the invention. Consequently, in a first rotation speed range one of said converters can be used and in a second rotation speed range the other of said converters.
Due to the typical feature of a hydrodynamic converter, the actions of such a converter varies with the changing rotation speed. Now, the operating mode according to the method of a superimposed transmission with two converter enables using the converters in different rotation speed ranges. So, a converter can be designed in such a way that its nominal rotation speed corresponds for instance to approx. 80 to 100% of an optimal degree of efficiency. The degree of efficiency of this converter will however below 80% of the nominal rotation speed for instance be rather poor. Consequently, the second converter can now come into play with such a design that its degree of efficiency is ideally between 60 and 80% of the nominal rotation speed for instance. If now at 80% of the nominal rotation speed one of the converters is activated and the other deactivated, the best possible degree of efficiency can be achieved over the whole exemplary operating range from 60 to 100% of the nominal rotation speed.
Moreover a method according to the invention is described below, which is particularly suitable for starting the superimposed transmission according to any of the claims 7 to 10. Consequently, said at least one auxiliary shaft is connected to said at least one coupling shaft for starting the transmission and the working machine typically fixedly connected to said transmission, whereas the hydrodynamic converter(s) is(are) still maintained inactive. Once the output shaft and the working machine connected thereto have started, the hydrodynamic converter is activated while said at least one engageable coupling is opened, so that the connection between the auxiliary shafts and the coupling shafts is interrupted. The driving action is then produced by the converter(s) and the coupling shafts as well as the rotation speed directly transmitted via the intermediate shaft.
The structure then enables to start the transmission or, to be more accurate, the working machine associated therewith, when said elements exhibit such a high starting resistance, so that it would not be possible with a previous structure. Since the auxiliary shafts are coupled via another gear ratio and their rotation speed is superimposed with the directly transmitted rotation speed via the coupling shafts, the transmission can be designed in such a way that the drive motor lies on the input shaft, which can start more easily the working machine associated with the output shaft, since the gear ratio can be adjusted so that even high starting torques can be overcome.
The further advantage of this variation when starting the transmission consists in that no further starting clutch should be provided between the working machine and the superimposed transmission or, to be more accurate, the drive machine and the superimposed transmission.
According to the method it is hence provided that for activating or deactivating hydrodynamic elements such as converters or couplings said elements are always filled with the working medium or, to be more accurate, emptied for deactivating. In addition to this particularly advantageous embodiment it might also be theoretically envisioned to activate or deactivate the various elements via an appropriate number of engageable couplings.
Further advantageous aspects of the invention appear from the exemplary embodiments illustrated below, which are explained by way of example using the figures. Wherein
Due to the well-known functionality of the superimposed transmission, with simple construction work and in particular by dispensing with a coaxial drum for transmitting the rotation speed coupled out via the hydrodynamic converter 6, the structure of the superimposed transmission can be quite easy and compact. Said structure can be varied accordingly as regards its rotation speed in the region of the output shaft 14 in the usual manner.
The second converter 15 may, as represented in the exemplary embodiment, be arranged similarly with the first converter. However, an alternative embodiment can also be envisioned for instance in several steps. Also here a pump wheel 16 is connected to the intermediate shaft 3 and a turbine wheel 17 acts similarly on the turbine wheel 8, which is connected to the coupling shafts 10 via the spur gear transmission 9. The converter 15 is hence arranged between the coupling shafts, so that the structure of the superimposed transmission 1 can be extraordinary compact. Contrary to of a previous construction type with a coaxial hollow shaft the arrangement of the converter 15 is here possible without any problems since the transmission of the decoupled rotation speed via the coupling shafts 10 makes the second converter 15 accessible for controlling the guide vanes and/or for filling or emptying the converter 15 with the working medium.
The designed structure illustrated on
The advantage now offered by this second converter 15 for the operating mode of the superimposed transmission 1 consists in increasing the possible degree of efficiency.
The structure of
The input module illustrated here includes, as already mentioned, the converter 6 which is provided in der functionality already described as the secondary converter. At least one auxiliary shaft 19 is connected additionally to the input shaft 2 via an additional transmission 18, which is designed as a spur gear transmission in particular. The auxiliary shaft 19, wherein two auxiliary shafts 19 are arranged in the illustrated embodiment, is then again connected with the coupling shafts 10 via an engageable coupling 20.
If required, the engageable coupling 20 can also provide a connection between the auxiliary shafts 19 and the coupling shafts 10. This can prove meaningful in particular when starting the transmission against a very high starting rotation moment of the working machine connected to the transmission and driven via the output shaft 16. It may happen in such a situation that due to the strongly counter-acting torque of the working machine, starting the transmission with a coupled motor, provided to that effect with the input shaft 2, is not possible or only with great difficulty. An alternative would be here a coupling between motor and transmission and working machine, however usually is not desirable and entails shortcomings due to the high powers to be transmitted as well as the then required construction space.
The embodiment of the superimposed transmission 1 illustrated on
According to the configuration of the transmission 18 two rotation speeds are transmitted via the superimposed transmission, that is to say once via the intermediate shaft 3 and once via the coupling shafts 10 coupled with the auxiliary shafts 19. Both these rotation speeds are superimposed through the differential gear 4 in such a way that a gear ratio is possible which enables starting the transmission also against the high resistance of a working machine associated with the output shaft 16.
As soon as the starting torque is overcome and a corresponding rotation speed reached, the engageable couplings 20 are opened. When using hydrodynamic couplings, the working medium is discharged for that purpose. Then according to the desirable rotation speed range, one converter (or the other converter if present) 6, 15 is filled so that the transmission as described above can be operated.
The structure illustrated here can, as already explained, also be envisioned in combination with a transmission having only one converter. In the preferred modular concept illustrated here, it would mean that the input module exclusively includes the transmission 18, the auxiliary shafts 19 and the couplings 20, while dispensing with the converter 6 illustrated here.
Ideally the auxiliary shafts 19 can be used moreover for operating auxiliary units such as for instance feeding pumps. This illustration of
The structure illustrated here of the superimposed transmission according to the invention can be compact and provide a superimposed transmission which can be operated under ideal conditions over all the operating ranges. Moreover, the structure illustrated here can be modular, so that different transmission variations can be offered at reasonable production costs.
Number | Date | Country | Kind |
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10 2008 034 607.1 | Jul 2008 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP09/05165 | 7/16/2009 | WO | 00 | 5/23/2011 |