The present invention relates to the field of vacuum gripping, and more particularly to vacuum generator devices.
A vacuum generator device generally comprises a Venturi ejector having a compressed air feed duct extending along a longitudinal axis, with an air inlet connecting the feed duct to an expansion chamber. The ejector also has a mixing chamber connected to an air outlet of the expansion chamber. The expansion chamber is also connected firstly to an exhaust chamber via an exhaust port and secondly to a suction chamber having its output connected to a network that is to be connected to reduced pressure. The feed duct, the expansion chamber, the mixing chamber, and the exhaust chamber are successive cylindrical or frustoconical volumes along a longitudinal central axis, and the suction chamber is a cylindrical volume having its central axis extending substantially perpendicularly to the longitudinal axis. Interposed between the feed duct and the expansion chamber, certain ejectors also comprise a convergent-divergent nozzle for accelerating the flow of air.
In operation, the air inserted into the feed duct expands in the expansion chamber, thereby creating a turbulent entrainment phenomenon at the boundary of the jet of air leaving the expansion chamber. This entrainment generates a zone of low pressure that is used to create reduced pressure in the suction chamber. In ejectors provided with a nozzle, air is accelerated in the nozzle before entering into the expansion chamber.
Such an ejector is bulky and requires the compressed air to be fed perpendicularly to the interface for connection to the network that is to be connected to reduced pressure. Modulating the vacuum level in order to obtain either the maximum degree of vacuum (suction flow rate zero—object for handling obstructing the outlet from the suction chamber) or else the maximum suction flow rate (outlet from the suction chamber open to the atmosphere) requires either an additional device at the outlet from the suction chamber or else a device for modulating the flow rate of the compressed air feed. Such devices are expensive and bulky, which makes them difficult to install on existing installations.
An object of the invention is to improve the compactness of a vacuum generator device.
To this end there is provided a Venturi type ejector comprising a feed duct for feeding fluid under pressure, the duct extending along a central axis of the ejector, a first expansion chamber including a first fluid inlet connected to the feed duct, a first mixing chamber connected to a first fluid outlet of the expansion chamber, a first suction chamber connected to a first suction port of the mixing chamber, an exhaust chamber connected to a first exhaust port of the first mixing chamber and communicating with an outlet port of the ejector, and a connection interface for connection to a network that is to be connected to reduced pressure, which interface is in fluid-flow communication with the first suction chamber. According to the invention, the fluid under pressure penetrates into the first expansion chamber along a plurality of directions extending in a plane that is substantially orthogonal to the central axis.
Such an ejector presents improved compactness compared with prior art Venturi ejectors.
Advantageously, the injector includes at least one housing for expansion of the fluid under pressure and of section, when considered in a plane that is orthogonal to the central axis, that defines an angular sector of apex situated on the central axis.
In a preferred embodiment, the first expansion chamber and/or the first mixing chamber and/or the first suction chamber are annular chambers coaxial about the axis of the feed duct.
Such an arrangement further improves the compactness of the assembly.
Advantageously, the feed duct is a cylindrical volume of central axis.
Also advantageously, the first expansion chamber, the first mixing chamber, the first suction chamber, and the exhaust chamber are defined respectively by rotating a first expansion generator curve, a first mixing generator curve, and a first suction generator curve about the central axis.
A still more compact design is obtained when each of the first expansion and the mixing generator curves possesses an axis of symmetry that is orthogonal to the central axis.
The efficiency of the ejector of the invention is improved when the first mixing chamber includes a second suction port connected to a second suction chamber, the first and second suction chambers being in fluid-flow connection with each other.
Advantageously, the first and second suction chambers are connected together by at least one right cylinder of axis parallel to the central axis. Such a Venturi ejector is thus easier to manufacture and less expensive.
In a particular embodiment, the injector includes volume-varying means for varying the volume of the first mixing chamber. It is thus possible, with a single ejector, to obtain performance that is targeted either on the vacuum level or on the suction flow rate.
The efficiency of the ejector of the invention is particularly improved when the ejector includes an additional expansion stage comprising a second annular expansion chamber connected to a second annular mixing chamber, a second suction port connecting the second annular mixing chamber to the first suction chamber, a flap being interposed between the second suction port and the interface for connection to a network that is to be connected to reduced pressure. The additional expansion provided by the additional expansion stage also serves to reduce the sound level of the Venturi ejector.
In a preferred embodiment, the ejector of the invention comprises a cylindrical feed block of axis that coincides with the central axis and that has a top face and a bottom face having at its center a cylindrical tubular feed portion extending along the central axis, a bore connecting the top face of the feed block to the inside volume of the tubular feed portion. The ejector of the invention also comprises:
Such a design enables parts that can be injection-molded easily to be assembled together in a manner that is simple, e.g. by adhesive, thereby leading to manufacturing costs that are reduced.
Manufacturing costs can be further reduced when the first mixer body and the second mixer body are parts that are identical and that are mounted symmetrically about a plane that is orthogonal to the central axis.
Finally, the invention provides a vacuum generator including an ejector of the above-specified type.
Other characteristics and advantages of the invention appear on reading the following description of particular, nonlimiting embodiments of the invention.
Reference is made to the accompanying figures, in which:
With reference to
The feed block 10 is a cylinder having its axis coinciding with the central axis Oy, and it has a top face 11 and a bottom face 12 having at its center a tubular cylindrical feed portion 13 projecting along the central axis Oy. A bore 14 in the form of a right cylinder of central axis Oy connects the top face 11 of the feed block 10 to the inside volume 15 of the tubular feed portion 13. The bore 14 passes through the feed block 10 and puts the volumes lying beside the top face 11 and the bottom face 12 of the feed block 10 into fluid-flow connection with each other. As can be seen in
The suction block 20 is a cylinder having its axis coinciding with the central axis Oy, and it has a top face 21 and a bottom face 22. A cylindrical blind tubular portion 23 extends along the central axis Oy, projecting from the top face 21 of the suction block 20. A right cylindrical wall 24 projects along the central axis Oy from the bottom face 22 of the suction block 20, and it defines an inside volume 25. Four suction channels 26 extend parallel to the central axis Oy, being distributed at 90° from one another around the central axis Oy, and they connect the top face 21 of the suction block 20 to the inside volume 25 of the suction block 20. The suction channels 26 thus pass through the suction block 20 in order to put the volumes defined by the top face 21 and the inside volume 25 into fluid-flow connection with each other. As can be seen in
The first mixer body 31 is substantially in the form of a disk having its axis coinciding with the central axis Oy. The first mixer body 31 has a first continuous peripheral rim 32 projecting axially from its top face 33. The first rim 32 defines the first housing 30 that receives the feed block 10. The first mixer body 31 includes a central frustoconical hole 34 connecting together the top face 33 and the bottom face 35 of the first mixer body 31, the greatest diameter D34 of the frustoconical hole 34 extending level with the top face 33 of the first mixer body 31, and the smallest diameter d34 of the frustoconical hole 34 extending level with the bottom face 35 of the first mixer body 31.
The second mixer body 41 is substantially in the form of a disk having its axis coinciding with the central axis Oy. The second mixer body 41 has a second continuous peripheral rim 42 projecting axially from its bottom face 43. The second rim 42 defines the second housing 40 for receiving the suction block 20. The second mixer body 41 includes a central frustoconical hole 44 connecting together the top face 45 and the bottom face 43 of the second mixer body 41, the greatest diameter D44 of the hole 44 extending level with the bottom face 43 of the second mixer body 41, and the smallest diameter d44 of the frustoconical hole 44 extending level with the top face 45 of the second mixer body 41.
The spacers 50.1 to 50.8 are tubular right cylinders having their axes parallel to the central axis Oy. The spacers 50.1 to 50.8 are respectively engaged firstly in holes 36.1 to 36.8 in the first mixer body 31 and secondly in holes 46.1 to 46.8 in the second mixer body 41.
Together with the volume 15, the volume defined by the bore 14 defines a feed duct 2 for feeding compressed air to the ejector 1. The feed duct 2 is thus a cylindrical volume of central axis Oy. Together with the top face 45 of the second mixer body 41 and the respective bottom and top ends 16 and 23.1 of the tubular portion 13 and of the blind tubular portion 23, the bottom face 35 of the first mixer body 31 defines the following annular chambers:
In the meaning of the present application, an annular chamber is a volume defined by rotating a closed generator curve contained in a plane about an axis that is situated in the same plane as the generator curve and that possesses no point in common therewith, or only points at its boundary. Thus, and as can be seen in
A Venturi ejector 1 is thus obtained that comprises:
In operation, a vacuum generator 500 (not shown) comprises a compressed air generator 501 (not shown) connected to the feed duct 2 of the Venturi ejector 1 in order to insert compressed air into the feed duct 2 along a direction E substantially parallel to the central axis Oy. Thereafter, the compressed air penetrates into the expansion chamber 3 through the first inlet 3.1. The difference in section between the feed duct 2 and the first inlet 3.1 causes the compressed air to accelerate as it enters into the expansion chamber 3. It should be observed that the compressed air penetrates from the feed duct 2 into the expansion chamber 3 along a plurality of directions D extending over 360° in a plane that is substantially orthogonal to the central axis Oy, and thus to the direction E.
The respective outer chamfers 17 and 28 of the tubular portions 13 and 23 together with the increase in the annular section with increasing distance between the section under consideration and the axis of revolution give rise to a flow section that increases going from the first inlet 3.1 towards the first fluid outlet 3.2. The compressed air is thus subjected to expansion, thereby generating a reduction in pressure at the outlet from the expansion chamber 3. This pressure reduction creates suction at the first and second suction ports 4.1 and 4.3 respectively of the first and second suction chambers 5 and 8. The pressure in the first and second suction chambers 5 and 8 is thus reduced, and this pressure reduction is communicated from the second suction chamber 8 to the first suction chamber 5 via the spacers 50.1 to 50.8. The channels 26 thus cause the pressure in the volume 25 to be reduced. Thus, a network of handling suction cups that is to be connected to reduced pressure and that is connected to the chamber 25 receives the reduced pressure necessary for generating suction in the network of suction cups.
The Venturi ejector 1 of the invention is more compact than prior art ejectors and has also been found to be remarkably less noisy, to such an extent that it appears to be unnecessary to make use of a silencer, thereby further reducing the overall size of the ejector of the invention.
Elements that are identical or analogous to those described above are given the same references plus 100 in the description below of the second embodiment, plus 200 in the description below of the third embodiment, plus 300 in the description below of the fourth embodiment, and plus 400 in the description below of the fifth embodiment.
With reference to
Eight tubular spacers 150.1 to 150.8 are respectively engaged firstly in holes 136.1 to 136.8 in the first mixer body 131 and secondly in holes 146.1 to 146.8 in the second mixer body 141. Eight helical springs 152.1 to 152.8 extend inside the tubular spacers between the bottom surface 112 of the feed block 110 and the top surface 121 of the suction block 120.
Sealing gaskets—lip seals in this example—129.1, 129.2 and 129.31 to 129.38 serve to seal the feed block 110 respectively with the top cover 128, with the rim 132, and with the top end of each spacer 150.1 to 150.8. Corresponding gaskets 139.1, 139.2, and 139.31 to 139.38 serve to seal the suction block 120 respectively with the bottom cover 148, with the rim 142, and with the bottom end of each spacer 150.1 to 150.8.
Six screws 153 extend in peripheral holes 154 made in the rims 132 and 142 respectively of the first mixer body 131 and of the second mixer body 141, and they connect the top cover 128 to the bottom cover 148. The feed and suction blocks 110 and 120 are mounted to slide respectively in the first housing 130 and in the second housing 140. As can be seen particularly in
In operation, and prior to inserting compressed air into the feed port 157, the first and second pilot chambers 137 and 147 are at atmospheric pressure, as are the suction chambers 105 and 108. The springs 152.1 to 152.8 push apart the feed and suction blocks 110 and 120 so that the top face 111 of the feed block 110 and the bottom face 122 of the suction block 148 are in contact respectively with the top cover 128 and with the bottom cover 148. The distance d between the bottom face 135 of the feed block 110 and the top face 145 of the suction block 120 is then equal to dnominale (
Since the pilot pressure is constant (equal to atmospheric pressure), it is the dimensioning of the springs 152.1 to 152.8 that defines the extent to which the feed and suction blocks 110 and 120 move towards each other or apart as a function of the degree of vacuum that obtains in the suction chambers 105 and 108. The degree of vacuum is calculated by subtracting the pressure in the suction chambers from ambient pressure and by dividing the resulting value by ambient pressure. The degree of vacuum is representative of the suction created.
An ejector 101 is thus obtained in which the volume of the first mixing chamber 104 can be controlled in order to improve the performance of the ejector 101 in terms of flow rate or in terms of degree of vacuum. The first expansion chamber 103 and the first mixing chamber 104 are annular chambers coaxial about the axis of the feed duct 102.
With reference to
A top cover 228 and a bottom cover 248 co-operate respectively with the top face 211 of the feed block 210 and with the bottom face 222 of the suction block 120 to define a first suction chamber 205 and a second suction chamber 208. The bottom face 212 of the feed block 210 includes a first cylindrical central housing 260 connected to the top face 211 of the feed block 210 by a central duct 261. The bottom face 212 of the feed block 210 also has five annular grooves concentric about the central axis Oy: a first groove 263 for receiving an O-ring 264, a collector second groove 265, a third groove 266 for receiving an O-ring 267, a collector fourth groove 268, and a fifth groove 269 for receiving an O-ring 270. A first set of eight channels 271 that are symmetrically distributed around the central axis Oy and each comprising a first portion 271.1 extending substantially at 45° relative to the central axis Oy and a second portion 271.2 parallel to the central axis Oy serves to connect the first central housing 260 to the top face 211 of the feed block 210. A second set of eight channels 272 that are distributed symmetrically around the central axis Oy and that extend parallel to the central axis Oy serves to connect the bottom of the second groove 265 to the top face 211 of the feed block 210. Eight flaps 273.1 to 273.8 installed at the junctions between the second groove 265 and each of the channels 272 are arranged so as to oppose fluid flow from the second groove 265 to each of the channels 272.
A third set of eight channels 274 that are distributed symmetrically around the central axis Oy and that extend parallel to the central axis Oy serves to connect the bottom of the fourth groove 268 to the top face 211 of the feed block 210. Eight flaps 275.1 to 275.8 installed at the junctions between the fourth groove 268 and each of the channels 274 are arranged so as to oppose fluid flow from the fourth groove 268 to each of the channels 274.
Thus, the first central housing 260 and the second and fourth grooves 265 and 268 are in fluid-flow connection with the second suction chamber 208.
Since the feed block 210 is identical to the suction block 220, the top face 221 of the suction block 220 includes a second cylindrical central housing 280 that is connected to the bottom face 222 of the suction block 220 by a central duct 281. The top face 221 of the suction block 220 also has five annular grooves concentric about the central axis Oy: a sixth groove 283 for receiving an O-ring 284, a collector seventh groove 285, an eighth groove 286 for receiving an O-ring 287, a collector ninth groove 288, and a tenth groove 289 for receiving an O-ring 290. A fourth set of eight channels 291 that are symmetrically distributed around the central axis Oy and each comprising a first portion 291.1 extending substantially at 45° relative to the central axis Oy and a second portion 291.2 parallel to the central axis Oy serves to connect the second central housing 280 the bottom face 222 of the suction block 220. A fifth set of eight channels 292 that are distributed symmetrically around the central axis Oy and that extend parallel to the central axis Oy serves to connect the bottom of the seventh groove 285 to the bottom face 222 of the suction block 220. Eight flaps 293.1 to 293.8 installed at the junctions between the seventh groove 285 and each of the channels 292 are arranged so as to oppose fluid flow from the seventh groove 285 to each of the channels 292.
A sixth set of eight channels 294 that are distributed symmetrically around the central axis Oy and that extend parallel to the central axis Oy serves to connect the bottom of the ninth groove 288 to the bottom face 222 of the suction block 220. Eight flaps 295.1 to 295.8 installed at the junctions between the ninth groove 288 and each of the channels 294 are arranged so as to oppose fluid flow from the ninth groove 288 to each of the channels 294.
Thus, the second central housing 280 and the seventh and ninth grooves 285 and 288 are in fluid-flow connection with the first suction chamber 205.
Eight tubular spacers 250.1 to 250.8 respectively engaged firstly in the feed block 210 and secondly in the suction block 220 extend parallel to the central axis Oy and provide fluid-flow connection between the second suction chamber 208 and the first suction chamber 205, which is itself connected to the volume 225.
With reference to
A tube 279 is engaged in sealed manner in the central duct 261 and it extends in the first central housing 260 and through the central hole 234.
The second mixer body 241 is substantially in the form of a disk of central axis Oy and it includes a second central hole 244, a right cylinder in this example, that connects together the bottom face 243 and the top face 245 of the second mixer body 241. The second central hole 244 opens out into the central housing 280 of the suction body 220. The second mixer body 241 comprises a fourth annular portion 296, a fifth annular portion 297, and a sixth annular portion 298, which annular portions are mutually concentric and have respective thicknesses e296, e297, and e298. The thickness e296 of the fourth annular portion 296 is greater than the thickness e297 of the fifth annular portion, which is itself greater than the thickness e278 of the sixth annular portion 278 so as to constitute a second mixer body 241 having its top face 245 that is stepped. Eight third through slots 296.1 symmetrically distributed around the central axis Oy extend over an angular sector of about thirty-five degrees between the first portion 296 and the second portion 297. Eight fourth through slots 297.1 symmetrically distributed around the central axis Oy extend over an angular sector of about thirty-five degrees between the second portion 297 and the third portion 298. The third slots of 296.1 and the fourth slots 297.1 connect the top face 245 of the second mixer body 241 respectively with the collector seventh groove 285 and with the collector ninth groove 288.
A blind tube 299 is engaged in sealed manner in the central duct 281 and it extends in the second central housing 280 and through the central hole 244.
The central duct 261 and the tube 279 define a feed duct 202 for feeding the ejector 201 with compressed air. Together with the sixth annular portion 296 of the top face 245 of the second mixer body 241 and the bottom and top ends 216 and 223.1 respectively of the tube 279 and of the blind tube 299, the bottom face 235 of the first annular portion 276 of the first mixer body 231 defines the following chambers:
Together with the seventh annular portion 297 of the top face 245 of the second mixer body 241, the bottom face 235 of the second annular portion 277 of the first mixer body 231 defines a first additional expansion stage comprising the following chambers:
The second expansion, mixing, and exhaust chambers 1203, 1204, and 1206 are annular chambers about the central axis Oy.
Together with the top face 245 of the eighth annular portion 298 of the second mixer body 241, the bottom face 235 of the third annular portion 278 of the first mixer body 231 defines a second additional expansion stage comprising the following chambers:
The third expansion, mixing, and exhaust chambers 2203, 2204, and 2206 are annular chambers about the central axis Oy.
A Venturi ejector 201 is thus obtained that comprises:
By mutual engagement, the volume 225 serves to make a connection to a network that is to be connected to reduced pressure, e.g. such as a suction cup (not shown). The feed duct 202 extends along the central axis Oy of the ejector 201 and the first expansion chamber 203, the first mixing chamber 204, the first suction chamber 205, and the first exhaust chamber 206 are annular chambers coaxial about the axis of the feed duct 2.
In operation, a vacuum generator 502 comprises a compressed air generator 501 (not shown) connected to the feed duct 202 of the Venturi ejector 201 in order to insert compressed air into the feed duct 202 along a direction E substantially parallel to the central axis Oy. The compressed air penetrates into the first expansion chamber 203 through the first inlet 203.1. It should be observed that the compressed air penetrates from the feed duct 2 into the expansion chamber 3 along a plurality of directions D extending over 360° in a plane that is substantially orthogonal to the central axis Oy, and thus to the direction E. The compressed air is subjected to expansion, thereby generating a reduction in pressure at the outlet from the expansion chamber 203. This pressure reduction creates suction at the first and second suction ports 204.1 and 204.3 respectively of the first and second intermediate suction chambers 205.1 and 205.8. This pressure reduction is communicated to the first and second suction chambers 205 and 208 via the channels 271 and 291 respectively. The pressure in the first and second suction chambers 205 and 208 is thus reduced, and this pressure reduction is communicated from the second suction chamber 208 to the first suction chamber 205 via the spacers 250.1 to 250.8. The pressure P205 that obtains in the first suction chamber 205 holds the flaps 293.1 and 295.1 in the closed position so long as the pressures P285 and P288 that obtain respectively in the seventh and ninth grooves 285 and 288 are higher than the pressure P205 that obtains in the first suction chamber 205. In corresponding manner, the pressure P208 that obtains in the second suction chamber 208 holds the flaps 273.1 and 275.1 in the closed position so long as the pressures P265 and P268 that obtain respectively in the second and fourth grooves 265 and 268 are higher than the pressure P208 that obtains in the second suction chamber 208.
Compressed air entering into the first additional expansion stage via the second fluid inlet 1203.1 is subjected to second expansion, thereby generating a pressure reduction at the outlet from the second expansion chamber 1203. This pressure reduction creates suction in the third and fourth suction ports 1204.1 and 1204.3 respectively of the third and fourth intermediate suction chambers 1205.1 and 1205.8, and also in the second and seventh grooves 265 and 285. When the pressures P265 and P285 that obtain respectively in the second and seventh grooves 265 and 285 are respectively less than the pressures P208 and P205 that obtain in the second and first suction chambers 208 and 205, the flaps 273.1 and 275.1 open and the suction flow rate in the volume 225 increases.
The second additional expansion stage operates in identical manner to the first.
With reference to
The feed block 310, and the first and second mixer bodies 331 and 341 include diametrically opposite holes 3001 and 3002 that receive respective hex socket head cap (HSHC) screws 3003 and 3004 having their threaded ends 3003.1 and 3004.1 co-operating with respective tapped holes 3005 and 3006 in the suction block 320.
The feed block 310 is a cylinder having its axis coinciding with the central axis Oy, and it has a top face 311 and a bottom face 312 having at its center a tubular duct 313 extending along the central axis Oy. A bore 314 connects the top face 311 of the feed block 310 to the inside volume of the duct 313.
The bottom face 312 includes a first circular groove 3007 for receiving an O-ring 3008.
The first mixer body 331 is in the form of a disk having its axis coinciding with the central axis Oy and it includes a central hole 334 connecting together the top face 333 and the bottom face 335 of the first mixer body 331. The top face 333 includes a second circular groove 3009 for receiving an O-ring 3010. The top face 333 also includes an annular housing 3011. A first set of two diametrically opposite slots 3012 and 3013 connect together the housing 3011 and the bottom face 335 of the first mixer body 331. A second set of two diametrically opposite slots 3014 and 3015, which are situated at 90° about the central axis Oy relative to the first set of slots 3012 and 3013, connect together the housing 3011 and the bottom face 335 of the first mixer body 331.
The slots 3012 and 3013 open out respectively into first and second recesses 335.1 and 335.2 in the bottom face 335. The sections of each of the first and second recesses 335.1 and 335.2, when considered in a plane P orthogonal to the central axis Oy, define respective forty-five degree angular sectors having their apexes situated on the central axis Oy.
The second mixer body 341 is in the form of a right cylinder having its axis coinciding with the central axis Oy and it includes a cylindrical setback 3016 on the central axis Oy. The second mixer body 341 also has a third set of two slots 3017 and 3018 connecting together a top face 345 of the second mixer body 341 and the inside of the setback 3016. A fourth set of two diametrically opposite slots 3019 and 3020, which are situated at 90° to the third set of slots 3017 and 3018, connect together the top face 345 of the second mixer body 341 and the inside of the setback 3016. The slots 3019 and 3020 are bordered respectively by third and fourth grooves 3021 and 3022 that receive respective gaskets 3023 and 3024.
The slots 3017 and 3018 open out respectively into third and fourth recesses 345.1 and 345.2 in the top face 345. The sections of each of the third and fourth recesses 345.1 and 345.2, when considered in a plane P orthogonal to the central axis Oy, define respective forty-five degree angular sectors having their apexes situated on the central axis Oy.
The suction block 320 is a cylinder having its axis coinciding with the central axis Oy, and it has a top face 321 and a bottom face 322 having at its center a cylindrical feed duct 326 extending along the central axis Oy. The top face 321 includes a fifth circular groove 3025 for receiving an O-ring 3027.
Once the feed block 310, the first mixer body 331, the second mixer body 341, and the suction block 320 have been assembled together by screw fastening, the first and third recesses 335.1 and 345.1 are in register with each other and define a first housing 3028. The second and fourth recesses 335.2 and 345.2 are in register with each other and define a second housing 3029.
The respective bases 335.3, 335.4, 345.3, and 345.4 of the recesses 335.1, 335.2, 345.1, and 345.2 extend parallel to the plane P and they are spaced apart by a distance e. Thus, the respective annular sections 3030 and 3031 of the first housing 3028 and of the second housing 3029 increase progressively on going away from the central axis Oy.
In the meaning of the present application, the annular section of a housing is its section considered on a right cylindrical surface about the central axis Oy.
Together with the duct 313, the volume defined by the bore 314 defines a feed duct 302 for feeding compressed air to the ejector 301. The feed duct 302 is thus a cylindrical volume of central axis Oy. Assembling the first and second mixer bodies 331 and 341 together with the feed and suction blocks 310 and 320 defines the following volumes:
The slots 3014 and 3019, which are connected together in a manner that is sealed by the gasket 3023, and also the slots 3015 and 3020, which are connected together in a manner sealed by the gasket 3024, serve to put the first and second suction chambers 305 and 308 into fluid-flow connection.
In operation, a vacuum generator 600 (not shown) comprises a compressed air generator 601 (not shown) connected to the feed duct 302 of the Venturi ejector 301 in order to insert compressed air into the feed duct 302 along a direction E substantially parallel to the central axis Oy. Thereafter, the compressed air penetrates into the first main and secondary expansion chambers 303.3 and 303.4 through the first inlets 303.10 and 303.11 along a plurality of directions—in this example extending along two forty-five degree angular sectors having their apexes situated on the central axis Oy—which directions lie in a plane that is substantially orthogonal to the central axis (Oy). The difference in section between the feed duct 302 and the first inlets 303.10 and 303.11 leads to an acceleration of the compressed air as it enters into the first main and secondary expansion chambers 303.3 and 303.4. The increase in annular section with increasing distance between the section under consideration and the axis of revolution gives rise to an increasing flow section going from the first inlets 303.10 and 303.11 to the first fluid outlets 303.20 and 303.21. The compressed air is thus subjected to expansion, thereby generating a reduction in pressure at the outlet from the main and secondary expansion chambers 303.3 and 303.4. This pressure reduction creates suction at the first and second suction ports 304.11, 304.12 and 304.31, 304.32 respectively of the first and second suction chambers 305 and 308. The pressure in the first and second suction chambers 305 and 308 is thus reduced, and this pressure reduction is communicated from the second suction chamber 308 to the first suction chamber 305 via the slots 3014, 3019, 3015, and 3020. The suction channel 326 is at reduced pressure, and, on being connected to the suction channel 326, a network of handling suction cups for connection to reduced pressure receives the reduced pressure necessary for generating suction in the network of suction cups.
The Venturi ejector 301 of the invention is more compact than prior art ejectors and has also been found to be remarkably less noisy. Construction by stacking simple parts that are assembled together by screw fastening is also particularly inexpensive.
Since compressed air is no longer injected into the expansion chambers over three hundred and sixty degrees, but rather over two annular portions, each of forty-five degrees, the thicknesses of the flow sections can be increased proportionally for identical consumed flow rate (proportional to the total area of the inlet sections 303.10 and 303.11). This makes it possible to reduce constraints on manufacturing tolerances relating to the recesses 335.1, 335.2, 345.1, and 345.2 in the parts 331 and 341, and thus to reduce the cost of those parts, while conserving the same accuracy concerning control over the area of the flow sections and thus control over the consumed flow rate and the performance of the ejector.
With reference to
The feed blocks 410, and the first and second mixer bodies 431 and 441 include four through holes 4001, 4002, 4003, and 4004 distributed at ninety degrees to one another and receiving respective HSHC screws 4005, 4006, 4007, and 4008 having their threaded ends 4005.1, 4006.1, 4007.1, and 4008.1 co-operating with respective tapped holes 4005.2, 4006.2, 4007.2, and 4008.2 in the suction block 420.
The feed block 410 is a cylinder of axis coinciding with the central axis Oy and having a top face 411 and a bottom face 412 that are connected together by a central cylindrical duct 413 extending through the feed block 410 along the central axis Oy.
The bottom face 412 includes a first annular housing 4009, a second annular housing 4010, and a third annular housing 4011 that are defined by the following right cylindrical walls about the central axis Oy:
The first, second, third, and fourth walls 4012, 4013, 4014, and 4015 are concentric, and in their tops they include respective first, second, third, and fourth grooves 4012.1, 4013.1, 4014.1, and 4015.1 for receiving respective O-rings 4012.2, 4013.2, 4014.2, and 4015.2.
The first mixer body 431 is in the form of a right cylinder having its axis coinciding with the central axis Oy and it includes a central hole 434 connecting together the top face 433 and the bottom face 435 of the first mixer body 431. The bottom face 435 includes first, second, third, and fourth recesses 435.1, 435.2, 435.3, and 435.4, each of section considered in a plane P orthogonal to the central axis Oy that defines a respective forty-five degree angular sector of apex situated on the central axis Oy.
The first, second, third, and fourth recesses 435.1, 435.2, 435.3, and 435.4 are positioned at ninety degrees from one another around the central axis Oy.
The first recess 435.1 includes first, second, and third concentric slots 435.10, 435.11, and 435.12 in the form of angular sectors centered on the central axis Oy. The distances between the first, second, and third slots 435.10, 435.11, and 435.12, and also their radial dimensions, are selected in such a manner that they open out respectively into the first housing 4009, the second housing 4010, and the third housing 4011 in the feed block 410 when the Venturi ejector 401 is assembled.
In corresponding manner, the second recess 435.2 includes concentric fourth, fifth, and sixth slots 435.20, 435.21, and 435.22 in the form of angular sectors centered on the central axis Oy. The distances between the fourth, fifth, and sixth slots 435.20, 435.21, and 435.22, and also their radial dimensions, are selected in such a manner that they open out respectively into the first housing 4009, the second housing 4010, and the third housing 4011 in the feed block 410 when the Venturi ejector 401 is assembled.
In corresponding manner, the third recess 435.3 includes concentric seventh, eighth, and ninth slots 435.30, 435.31, and 435.32 in the form of angular sectors centered on the central axis Oy. The distances between the seventh, eighth, and ninth slots 435.30, 435.31, and 435.32, and also their radial dimensions, are selected in such a manner that they open out respectively into the first housing 4009, the second housing 4010, and the third housing 4011 in the feed block 410 when the Venturi ejector 401 is assembled.
In corresponding manner, the fourth recess 435.4 includes concentric tenth, eleventh, and twelfth slots 435.40, 435.41, and 435.42 in the form of angular sectors centered on the central axis Oy. The distances between the tenth, eleventh, and twelfth slots 435.40, 435.41, and 435.42, and also their radial dimensions, are selected in such a manner that they open out respectively into the first housing 4009, the second housing 4010, and the third housing 4011 in the feed block 410 when the Venturi ejector 401 is assembled.
The first, second, third, and fourth recesses 435.1 to 435.4 define four sectors 435.5, 435.6, 435.7, and 435.8—angular sectors occupying forty-five degrees in this example—each including three through slots. Thus, the first sector 435.5 includes a thirteenth slot 435.51, a fourteenth slot 435.52, and a fifteenth slot 435.53 respectively in fluid-flow communication with the first housing 4009, the second housing 4010, and the third housing 4011 in the feed block 410 when the Venturi ejector 401 is assembled. In corresponding manner, the second sector 435.6 includes a sixteenth slot 435.61, a seventeenth slot 435.62, and an eighteenth slot 435.63 respectively in fluid-flow communication with the first housing 4009, the second housing 4010, and the third housing 4011 in the feed block 410 when the Venturi ejector 401 is assembled. The third sector 435.7 includes a nineteenth slot 435.71, a twentieth slot 435.72, and a twenty-first slot 435.73 respectively in fluid-flow communication with the first housing 4009, the second housing 4010, and the third housing 4011 in the feed block 410 when the Venturi ejector 401 is assembled. Finally, the fourth sector 435.8 includes a twenty-second slot 435.81, a twenty-third slot 435.82, and a twenty-fourth slot 435.83 respectively in fluid-flow communication with the first housing 4009, the second housing 4010, and the third housing 4011 in the feed block 410 when the Venturi ejector 401 is assembled.
The suction block 420 is a cylinder of axis coinciding with the central axis Oy and including a central duct 426 connecting together the top face 421 and the bottom face 422 of the suction block 420.
The top face 421 includes a fourth annular housing 4016 and a fifth annular housing 4017 that are defined by the following right cylindrical walls about the central axis OY:
The fifth, sixth, and seventh walls 4018, 4019, and 4020 are concentric and in their tops they include respective fifth, sixth, and seventh grooves 4018.1, 4019.1, and 4020.1 for receiving respective O-rings 4018.2, 4019.2, and 4028.2.
As can be seen in
The second mixer body 441 is identical to the first mixer body 431 and thus includes fifth, sixth, seventh, and eighth recesses 445.1, 445.2, 445.3, & 445.4 and fifth, sixth, seventh, and eighth sectors 445.5, 445.6, 445.7, & 445.8.
The fifth recess 445.1 includes concentric twenty-fifth, twenty-sixth, and twenty-seventh slots 445.10, 445.11, and 445.12 in the form of angular sectors centered on the central axis Oy. The distances between the twenty-fifth, twenty-sixth, and twenty-seventh slots 445.10, 445.11, and 445.12, and also their radial dimensions, are selected in such a manner that they open out respectively into the duct 426, into the fourth housing 4016, and into the fifth housing 4017 of the suction block 420 when the Venturi ejector 401 is assembled.
The sixth recess 445.2 includes concentric twenty-eighth, twenty-ninth, and thirtieth slots 445.20, 445.21, and 445.22 in the form of angular sectors centered on the central axis Oy. The distances between the twenty-eighth, twenty-ninth, and thirtieth slots 445.20, 445.21, and 445.22, and also their radial dimensions, are selected in such a manner that they open out respectively into the duct 426, into the fourth housing 4016, and into the fifth housing 4017 of the suction block 420 when the Venturi ejector 401 is assembled.
In corresponding manner, the seventh recess 445.3 includes concentric thirty-first, thirty-second, and thirty-third slots 445.30, 445.31, and 445.32 in the form of angular sectors centered on the central axis Oy. The distances between the thirty-first, thirty-second, and thirty-third slots 445.30, 445.31, and 445.32, and also their radial dimensions, are selected in such a manner that they open out respectively into the duct 426, into the fourth housing 4016, and into the fifth housing 4017 of the suction block 420 when the Venturi ejector 401 is assembled.
In corresponding manner, the eighth recess 445.4 comprises concentric thirty-fourth, thirty-fifth, and thirty-sixth slots 445.40, 445.41, and 445.42 in the form of angular sectors centered on the central axis Oy. The distances between the thirty-fourth, thirty-fifth, and thirty-sixth slots 445.40, 445.41, and 445.42, and also their radial dimensions, are selected in such a manner that they open out respectively into the duct 426, into the fourth housing 4016, and into the fifth housing 4017 of the suction block 420 when the Venturi ejector 401 is assembled. Each of the fifth, sixth, seventh, and eighth sectors 445.5, 445.6, 445.7, and 445.8 includes three through slots. Thus, the fifth sector 445.5 includes a thirty-seventh slot 445.51, a thirty-eighth slot 445.52, and a thirty-ninth slot 445.53 in fluid-flow communication respectively with the suction duct 426, with the fourth housing 4016, and with the fifth housing 4017 of the suction block 420 when the Venturi ejector 401 is assembled. In corresponding manner, the sixth sector 445.6 includes a fortieth slot 445.61, a forty-first slot 445.62, and a forty-second slot 445.63 in fluid-flow communication respectively with the suction duct 426, with the fourth housing 4016 and with the fifth housing 4017 of the suction block 420 when the Venturi ejector 401 is assembled. The seventh sector 445.7 includes a forty-third slot 445.71, a forty-fourth slot 445.72, and a forty-fifth slot 445.73 in fluid-flow communication respectively with the suction duct 426, with the fourth housing 4016, and with the fifth housing 4017 of the suction block 420 when the Venturi ejector 401 is assembled. Finally, the eighth sector 445.8 includes a forty-sixth slot 445.81, a forty-seventh slot 445.82, and a forty-eighth slot 445.83 in fluid-flow communication respectively with the suction duct 426, with the fourth housing 4016, and with the fifth housing 4017 of the suction block 420 when the Venturi ejector 401 is assembled.
All of the thirty-seventh to forty-eighth grooves 445.50 to 448.80 are surrounded by grooves 4025 for receiving respective O-rings 4027.
Once the feed block 410, the first mixer body 431, the second mixer body 441, and the suction block 420 have been assembled together by screw fastening, the first and fifth recesses 435.1 and 445.1 are in register with each other and define a first housing 4028. The second and sixth recesses 435.2 and 445.2 are in register with each other and define a second housing 4029. The third and seventh recesses 435.3 and 445.3 are in register with each other and define a third housing 4030. Finally, the fourth and eighth recesses 435.4 and 445.4 are in register with each other and define a fourth housing 4031.
The respective bases 435.13, 435.23, 435.33, 435.43, 445.13, 445.23, 445.33, and 445.43 of the recesses 435.1, 435.2, 435.3, 435.4, 445.1, 445.2, 445.3, and 445.4 extend parallel to the plane P in such a manner that the respective annular sections 4040, 4041, 4042, and 4043 of the first, second, third, and fourth housings 4028 to 4031 increase progressively on going away from the central axis Oy.
Assembling the first and second mixer bodies 431 and 441 together with the feed and suction blocks 410 and 420 defines the following volumes in the first housing 4028:
Together with the third and fourth suction chambers 1405 and 1408 and the second exhaust chamber 4006, the second expansion chamber 1403.3 and the second mixing chamber 1404.10 constitute a first additional expansion stage.
Together with the fifth and sixth suction chambers 2405 and 2408 and the third exhaust chamber 2406, the third expansion chamber 2403.3 and the third mixing chamber 2404.10 constitute a second additional expansion stage.
In corresponding manner, the second, third, and fourth housings 4029, 4030, and 4031 also define fourth to twelfth expansion chambers, fourth to twelfth mixing chambers, seventh to twenty-fourth suction chambers, and fourth to twelfth exhaust chambers.
The thirteenth, sixteenth, nineteenth, and twenty-second slots 435.51, 435.61, 435.71, and 435.81, which are connected in a manner that is sealed by the gaskets 4027 to the thirty-seventh, fortieth, forty-third, and forty-sixth slots 445.51, 445.61, 445.71, and 445.81, put the first housing 4009 into fluid-flow connection with the suction duct 426.
The fourteenth, seventeenth, twentieth, and twenty-third slots 435.52, 435.62, 435.72, and 435.82, which are connected in a manner that is sealed by the gaskets 4027 with the thirty-eighth, forty-first, forty-fourth, and forty-seventh slots 445.52, 445.62, 445.72, and 445.82, put the second housing 4010 in fluid-flow connection with the fourth housing 4016.
The fifteenth, eighteenth, twenty-first, and twenty-fourth slots, 435.53, 435.63, 435.73, and 435.83, which are connected in a manner sealed by the gaskets 4027 with the thirty-ninth, forty-second, forty-fifth, and forty-eighth slots 445.53, 445.63, 445.73, and 445.83, put the third housing 4011 in fluid-flow connection with the fifth housing 4017.
In operation, a vacuum generator 700 (not shown) comprises a compressed air generator 701 (not shown) connected to the feed duct 402—constituted by the duct 413 and the hole 434—of the Venturi ejector 401 in order to insert compressed air into the feed duct 402 along a direction E substantially parallel to the central axis Oy.
Vacuum generation is described below in detail with reference to the first housing 4028. The operation of the second, third, and fourth housings 4029 to 4031 is identical to that of the first housing 4028.
Compressed air penetrates into the first expansion chamber 403.3 through the first inlet 403.10. It should be observed that the compressed air penetrates from the feed duct 402 into the expansion chamber 403.3 along a plurality of directions D extending in a plane that is substantially orthogonal to the central axis Oy, and thus to the direction E. The compressed air is subjected to expansion, thereby generating a reduction in pressure at the outlet from the first expansion chamber 403.3. This pressure reduction creates suction at the first and second suction ports 404.11 and 404.31 respectively of the first and second suction chambers 405 and 408. The pressure in the first and second suction chambers 405 and 408 is then reduced. The first feed chamber 405 is connected to the duct 426 and the second suction chamber 408 is connected to the first housing 4009. The reduced pressure that obtains in the first housing 4009 is communicated to the first suction chamber 405 via the thirteenth and thirty-seventh slots 435.51 and 445.51, which are connected together in sealed manner. The pressure P426 that obtains in the duct 426 holds the cutouts 4022 pressed against the holes 4018.3 in the closed position so long as the pressure P4016 that obtains in the fourth housing 4016 is greater than the pressure P426 that obtains in the suction duct 426.
Compressed air entering into the first additional expansion stage via the second fluid inlet 1403.10 is subjected to second expansion, thereby generating a pressure reduction at the outlet from the second expansion chamber 1403.3. This pressure reduction creates suction in the third and fourth suction ports 1404.11 and 1404.31 respectively of the third and fourth suction chambers 1405 and 1408, and also in the fourth and second housings 4016 and 4010. The reduced pressure that obtains in the second housing 4010 is communicated to the fourth housing 4016 via the sixteenth and fortieth slots 435.61 and 445.61, which are connected together in sealed manner. When the pressure P4016 that obtains in the fourth housing 4016 is less than the pressure P426 that obtains in the suction duct 426, the cutouts 4022 open, thereby releasing the holes 4018.3, and the suction flow rate in the duct 426 increases.
The second additional expansion stage operates in identical manner to the first.
The Venturi ejector 401 has four housings 4028 to 4031 for expanding compressed air and of section considered in a plane P orthogonal to the central axis Oy that describes a forty-five degree angular sector. The apex of each angular sector is situated on the central axis Oy.
Naturally, the invention is not limited to the embodiments described, but covers any variant coming within the ambit of the invention as defined by the claims.
In particular:
Number | Date | Country | Kind |
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18 50267 | Jan 2018 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/050621 | 1/11/2019 | WO | 00 |