The present application is based on, and claims priority from JP Application Serial Number 2020-144252, filed on Aug. 28, 2020, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present invention relates to a supply device for a roll medium and a recording device including the supply device.
There is a known recording device that includes a roll medium such as roll paper, and performs printing on a continuous sheet supplied from the roll medium.
For example, JP-A-2016-104665 discloses a printing device that includes two stages of roll paper provided in the vertical direction. In JP-A-2016-104665, the roll paper is mounted in a sheet supplying device provided in the printing device. The supplying device includes an arm member and a swing member provided at a leading end of the arm member, and is configured such that the roll paper is mounted at the arm member from the diagonally upward side. In addition, as illustrated in FIG. 4 of JP-A-2016-104665, the swing member at the leading end of the arm member extends substantially in the horizontal direction, and its leading end is illustrated as a sharp shape.
On the basis of the description in JP-A-2016-104665, it is expected that a user mounts a set of roll paper in the supply device. However, it is not easy to manually lift large and heavy roll paper, and it is desired to make this work more efficient. For example, it is considered that, by configuring a supply device at a lower stage so as to be a drawer type, it is possible to make the mounting of roll paper more efficient.
However, in a case where the supply device in JP-A-2016-104665 is configured as a drawer type, the roll paper may be damaged. Specifically, when the roll paper disposed on a drawer-type unit is moved horizontally to be stored in the supply device, the swing member at the leading end of the arm member comes into contact with the roller paper, which may possibly damage the roll paper.
A supply device for a roll medium according to the present application includes a holding unit configured to support a shaft of a roll medium to hold the roll medium, and a guide member configured to be pressed in a direction toward the shaft from below to come into contact with the roll medium held by the holding unit, and be displaced in accordance with a change in an outer diameter of the roll medium, in which the holding unit is configured to be drawn from a supply device main body toward a first direction, the guide member comes into contact with the roll medium when the holding unit, in a drawn out state, is stored in the supply device main body, and the guide member is caused to be retracted downward from a travel path of the holding unit against a force pressing upward from below.
A recording device according to the present application includes a supply device and a recording unit configured to perform recording on a sheet pulled out from a roll medium, the supply device including a holding unit configured to support a shaft of the roll medium to hold the roll medium, a guide member configured to be pressed in a direction toward the shaft from below to come into contact with the roll medium held by the holding unit, and be displaced in accordance with a change in an outer diameter of the roll medium, and a paper feed path through which the sheet pulled out from the roll medium passes, in which the holding unit is configured to be drawn from a supply device main body toward a first direction, the guide member comes into contact with an outer periphery of the roll medium when the holding unit, in a drawn out state, is stored in the supply device main body, and the guide member is caused to be retracted downward from a travel path of the holding unit against a force pressing upward from below and.
Overview of Recording Device
A recording device 200 according to the present application is a large-format ink jet-type printer configured to rotatably hold a roll medium 1 in which a sheet is wound around a core member, and discharge an ink onto a front surface of the sheet pulled out from the roll medium 1 to perform printing. The large-format printer is a printer that can perform printing recording on a sheet having a large size such as a sheet having a short-side width of AO (841 mm). The roll medium 1 is roll paper in which a sheet is wound around a core member having a tubular shape, and has a plurality of sizes. In addition, for the sheet, it may be possible to use paper, a resin film, a woven fabric, or a sheet member obtained by combining these items.
As illustrated in
As illustrated in
The support 50 is disposed substantially at the center of the inside of the recording unit 150, and is a plate member that extends in the width direction. The guiding portion 55 is a rod-shaped or sheet-shaped member that is supported at the rear face and diagonally upward from the support 50, and extends in the width direction. The guiding portion 55 supports the carriage 60 in a movable manner. The carriage 60 is configured to be able to reciprocate along the guiding portion 55 in the width direction with a drive motor, which is not illustrated, or a drive belt. The recording head 65 is mounted on the carriage 60. The recording head 65 is disposed such that a plurality of ink discharging holes (not illustrated) are directed toward the support 50 side. The recording head 65 is configured to perform recording by discharging an ink onto a sheet supported by the support 50.
As illustrated in
The transport unit 70 includes, for example, an intermediate roller 71 and a transport roller 72.
The intermediate roller 71 and the transport roller 72 support a sheet supplied from the supply device 100 disposed below to transport the sheet to the support 50. The intermediate roller 71 and the transport roller 72 each include a roller shaft extending along the width direction. This roller shaft is connected to a drive motor (not illustrated) so as to be able to drive rotation of the intermediate roller 71 and the transport roller 72. The intermediate roller 71 and the transport roller 72 each include a paired driven roller (not illustrated) to sandwich the front surface and the back surface of a sheet using respective roller pairs and transport it.
The paper discharge support 80 is disposed downstream of the support 50. The paper discharge support 80 supports a sheet that has passed through the support 50, and also guides the sheet to a paper discharge port 81 formed in the front face of the recording device 200. The cutting portion 90 cuts a sheet at a given length with control by a control unit (not illustrated) provided within the recording device 200. The sheet that has been cut by the cutting portion 90 is discharged from the paper discharge port 81.
Note that the recording unit 150 is configured as an ink jet-type in the description above. However, the recording unit 150 may be configured as other printing types. For example, it may be possible to employ an electrophotographic recording unit 150 including a photoconductive drum.
Overview of Supply Device
As illustrated in
The supply device 100 includes, for example, the upper holding unit 10, the lower holding unit 40, and upper and lower paper feed units 11 configured so as to be able to independently supply a sheet to the recording unit 150.
Note that in the description of this embodiment, the supply device 100 includes two stages of upper and lower holding units. However, the supply device 100 may be configured to have only one stage of the lower holding unit 40.
Description will be made with reference to
The upper holding unit 10 is disposed at the upper stage in the supply device 100. The roll medium 1 is mounted into the upper holding unit 10 in a manner such that a user installs the roll medium 1 directly from diagonally upwards.
The lower holding unit 40 is configured as a drawer type. Thus, at the time of mounting the roll medium 1, the lower holding unit 40 can be drawn out by holding a handle portion, not illustrated, disposed at the lower portion of the lower holding unit 40 to pull it toward the user.
As illustrated in the drawn-out state in
The base portion 7 is a rectangular plate member that forms a bottom surface of the lower holding unit 40.
The bearing portions 8 are plate members that stand from left and right end portions of the base portion 7 and have left-right symmetry. The pair of bearing portions 8 each have a cutout portion 9 at and around the center of the upper surface portion. This cutout portion 9 supports the shaft 2 of the roll medium 1 to hold the roll medium 1. A rail (not illustrated) extending in the Z-axis direction is provided at the end surface of the base portion 7 in the width direction, and slides with a rail receiving portion (not illustrated) provided at a corresponding position in the main body of the supply device 100. This enables the lower holding unit 40 to be drawn out and be stored. In addition, when the lower holding unit 40 is in the stored state, the shaft 2 of the roll medium 1 is coupled to a drive mechanism (not illustrated) provided in the main body of the supply device 100, which makes it possible to drive the roll mechanism 1 to rotate in a normal direction or reverse direction.
Each of the paper feed units 11 includes, for example, a lower path member 12, an upper path member 13, a separating flapper 14, a cam member 18, and a guide member 30.
As illustrated in
The upper path member 13 is a member that is paired with the lower path member 12 and constitutes the paper feed path 17. The lower surface of the upper path member 13 is sloped diagonally upward in the depth direction and along the upper surface of the lower path member 12. The sheet that has been pulled out from the roll medium 1 passes through the paper feed path 17, and then is handed over to the transport unit 70 (
The separating flapper 14 is an anchor-shaped member that lightly presses the roll medium 1 with a torsion spring, which is not illustrated. The separating flapper 14 is able to rotate with the third rotational movement shaft 15 being the fulcrum. In addition, a roller 16 is provided at an end portion of the separating flapper 14 that is closer to the roll medium 1. The separating flapper 14 is used for an operation for loading the roll medium 1. The operation for loading the roll medium 1 will be described later.
Guide Member
The guide member 30 is a guiding member used for the roll medium 1 and includes an arm portion 31, a swing portion 32, and the like.
As illustrated in
In the initial state prior to mounting the roll medium 1, the arm portion 31 extends with the first rotational movement shaft 20 being the fulcrum in a manner such that a portion thereof at the upstream side is longer and a portion at the downstream side is shorter. A bent portion that is slightly bent toward the lower side is provided upstream of the arm portion 31 in order to facilitate supporting the roll medium 1. An end portion of the arm portion 31 at the downstream side is referred to as one end, and an end portion at the upstream side is referred to as the other end. Note that the other end is also referred to as a leading end.
A coil spring 19 is connected at the one end of the arm portion 31 at the downstream side. The coil spring 19 is coupled to the cam member 18 provided within the lower path member 12, and is configured such that the position of the leading end of the arm portion 31 can move vertically in response to rotation of the cam member 18. In other words, the guide member 30 is pressed from below in a direction toward the shaft 2 and is brought into contact with the roll medium 1 held by the lower holding unit 40. In addition, the guide member 30 is provided so as to be displaced in accordance with a change in the outer diameter of the roll medium 1.
The swing portion 32 is provided at the leading end of the arm portion 31. The swing portion 32 is a lure member for the roll medium 1, and has a leading end provided so as to protrude from the leading end of the arm portion 31.
The swing portion 32 includes, for example, a first roller 33, two second rollers 34 and 35, and a torsion spring 37.
The swing portion 32 is a gable-roof-shaped member having a first side 38 disposed at the downstream side and a second side 39 extending downward toward the upstream side from the first side 38. The first side 38 extends substantially in the horizontal direction. The second side 39 extends downward toward the upstream side so as to be angled at approximately 30 degrees relative to the horizontal direction.
The second roller 34 is provided at an end portion of the first side 38 at the upstream side of the swing portion 32. The second roller 35 is provided at an end portion of the first side 38 at the downstream side. In other words, the second rollers 34 and 35 are each provided at a corresponding end of the first side 38. A second rotational movement shaft 36 extending in the width direction is provided at the center of the first side 38 of the swing portion 32. In other words, the second rotational movement shaft 36 is disposed between the two second rollers 34 and 35. Furthermore, the second rotational movement shaft 36 engages with a receiving portion for the second rotational movement shaft 36, the receiving portion being provided at a tip side of the arm portion 31. The swing portion 32 is rotatably provided with the second rotational movement shaft 36 being the fulcrum. Note that it may be possible to employ a configuration in which only one second roller is provided.
The first roller 33 is provided at an end portion of the second side 39 at the upstream side of the swing portion 32.
In a preferred example, the arm portion 31 and the main body of the swing portion 32 are made of resin. For example, an ABS resin or polycarbonate resin is used. Note that a metal may be used. In addition, in a preferred example, a resin roller is used as the first roller 33. For example, a roller made of polyacetal resin is used. Note that it is only necessary for the material to have a high sliding property and not damage paper. For example, it may be possible to use a rubber or an elastomer. This similarly applies to the second rollers 34 and 35. Note that, although detailed description will be made later, the reason that the arm portion 31 is made of a resin is that, since a plurality of arm portions (guide members) are provided along the width of the sheet, this configuration allows loads to be dispersed.
In a preferred example, the diameter of the first roller 33 is set to approximately 15 mm, and the length is set to approximately 5 cm. This similarly applies to the second rollers 34 and 35.
The back surface of the swing portion 32 includes a torsion spring 37 serving as an urging portion that presses downward a side, with respect to the second rotational movement shaft 36, of the swing portion 32, the side being a side at which the first roller 33 is disposed. The torsion spring 37 is configured such that the center of the torsion spring 37 is inserted into each of both ends of the second rotational movement shaft 36. In addition, both ends of the torsion spring 37 are respectively fixed at a lock rib having an L-shape and provided inside of the arm portion 31.
Description will be made with reference to
Such a swing portion 32 engages with the other end side of the arm portion 31 and swings in a seesaw manner with the second rotational movement shaft 36 being the fulcrum. In a process of storing the lower holding unit 40, the roll medium 1 first comes into contact with the first roller 33. As the roll medium 1 comes into contact with the first roller 33, the swing portion 32 moves in a direction in which the first roller 33 is pressed further downward, with the second rotational movement shaft 36 being the fulcrum. At this time, the reaction force of the torsion spring 37 acts in a direction in which the roll medium 1 is pushed upward.
Then, when a pressing-down force that cannot be fully absorbed only by the movement of the swing portion 32 is applied, the entire guide member 30 moves downward. Specifically, the swing portion 32 comes into contact with the roll medium 1, and resists a force pressing upward from below by the coil spring 19. The tip side of the swing portion 32 rotates downward with the first rotational movement shaft 20 being the fulcrum, whereby the guide member 30 is caused to be retracted downward from the travel path of the lower holding unit 40. In other words, as the guide member 30 comes into contact with the roll medium 1 to cause the swing portion 32 and the arm portion 31 to swing, the guide member 30 moves so that the roll medium 1 is accommodated above the first side 38 of the swing portion 32. Then, when the lower holding unit 40 is in the stored state, the two second rollers 34 and 35 are in contact with the outer periphery of the roller medium 1. In other words, in the stored state, the roll medium 1 is mounted above the two second rollers 34 and 35. Note that it is only necessary that at least one second roller be in contact with the outer periphery of the roll medium 1.
As illustrated in
In
As illustrated in
As illustrated in
When the lower holding unit 40 that has been drawn is stored in the main body of the supply device 100, the guide member 30 comes into contact with the roll medium 1, and resists a force pressing upward from below to be retracted downward from the travel path of the lower holding unit 40 as indicated by the arrow F. At this time, the first roller 33 first comes into contact with the roll medium 1 at a position lower than the height of the shaft 2 of the roll medium 1, and the guide member 30 rotates with the first rotational movement shaft 20 disposed downstream in the first direction being the fulcrum, to be retracted.
Then, in a state where the lower holding unit 40 is stored, the roll medium 1 is mounted above the two second rollers 34 and 35 so as to be able to vertically rotate.
Note that description has been made of the lower holding unit 40 configured as a drawer type. However, it may be possible that the upper holding unit 10 is also configured as a drawer type. In other words, all the plurality of holding units disposed in the vertical direction may be configured as a drawer type. Alternatively, it may be possible to employ a configuration in which at least holding units disposed lower than the uppermost stage can be drawn out.
As described above, with the supply device 100 for the roll medium 1 and the recording device 200 including the supply device 100 according to this embodiment, it is possible to obtain the following effects.
The supply device 100 for the roll medium 1 includes: the lower holding unit 40 configured to support the shaft 2 of the roll medium 1 to hold the roll medium 1; and the guide member 30 configured to be pressed in a direction toward the shaft 2 from below to come into contact with the roll medium 1 held by the lower holding unit 40, and be displaced in accordance with a change in the outer diameter of the roll medium 1. In addition, the lower holding unit 40 is able to be drawn from the main body of the supply device 100 in the first direction. When the lower holding unit 40 that has been drawn out is stored in the supply device main body, the guide member 30 comes into contact with the roll medium 1. Then, the guide member 30 is caused to be retracted downward from the travel path of the lower holding unit 40 against a force pressing upward from below.
With this supply device 100, when the lower holding unit 40 in which the roll medium 1 has been mounted is stored, the guide member 30 is retracted downward from the travel path of the lower holding unit 40. This makes it possible to suppress occurrence of damage on the roll medium 1 due to the roll medium 1 hitting the guide member 30.
When the drawing direction in the first direction is set as upstream and the storage direction is set as downstream, the supply device 100 for the roll medium 1 is configured such that the guide member 30 rotates with the first rotational movement shaft 20 disposed downstream in the first direction being the fulcrum, and is retracted.
With this supply device 100, the guide member 30 rotates with the first rotational movement shaft 20 being the fulcrum, to be retracted. This makes it possible to suppress occurrence of damage on the roll medium 1 due to the roll medium 1 hitting the guide member 30.
The guide member 30 is configured to include the arm portion 31 and the swing portion 32. The arm portion 31 has one end disposed at the downstream side of the first rotational movement shaft 20. The swing portion 32 is provided at the other end side of the arm portion 31.
With this configuration, the guide member 30 is configured to include the arm portion 31 and the swing portion 32, which makes it possible to alleviate the impact on the roll medium at the time of contact.
The swing portion 32 includes the first roller 33 configured to come into contact with the roll medium 1 in the process of storing the lower holding unit 40, and also includes at least one second roller that comes into contact with the roll medium 1 on the lower holding unit 40 that has been stored.
With this configuration, in the process of storing the lower holding unit 40, the first roller 33 first comes into contact with the roll medium 1 and the first roller 33 rotates. This makes it possible to alleviate the impact on the roll medium 1 at the time of contact. In addition, the first roller 33 is made of a resin, which makes it possible to further suppress the occurrence of damage on the roll medium 1 at the time of contact.
In the swing portion 32, the first roller 33 is disposed upstream of the second rollers 34 and 35. In the process of storing the lower holding unit 40, the first roller 33 comes into contact with the roll medium 1 at a position lower than the height of the shaft 2 of the roll medium 1.
With this configuration, in the process of storing the lower holding unit 40, the first roller 33 comes into contact with a lower side of the roller medium 1 than the center of the roll medium 1. Thus, due to rotation of the first roller 33, the guide member 30 smoothly retracts downward.
The swing portion 32 disposed at the other end side of the arm portion 31 includes the second rotational movement shaft 36. The swing portion 32 is rotatably provided with the second rotational movement shaft 36 being the fulcrum.
With this configuration, as the swing portion 32 is configured to be able to rotate with the second rotational movement shaft 36 being the fulcrum, the guide member 30 more smoothly retracts downward.
Two second rollers 34 and 35 are provided. The second rotational movement shaft 36 is disposed between the two second rollers 34 and 35. In a state where the lower holding unit 40 is stored, the two second rollers 34 and 35 are in contact with the outer periphery of the roll medium 1.
With this configuration, in a state where the lower holding unit 40 is stored, it is possible to rotatably support the roll medium 1 by using the two second rollers 34 and 35.
The swing portion 32 includes the torsion spring 37 serving as an urging portion that presses downward a side, with respect to the second rotational movement shaft 36, of the swing portion 32, the side being a side at which the first roller 33 is disposed.
With this configuration, when the first roller 33 comes into contact with the roll medium 1, a force acting in a direction in which the roll medium 1 is pushed upward is generated by the torsion spring 37. Thus, the guide member 30 smoothly retracts downward.
When the first roller 33 is not in contact with the roll medium 1, the first roller 33 is disposed lower than the second rollers 34 and 35.
With this configuration, at the time of contact with the roll medium 1, it is possible to cause the first roller 33 to come into contact with the lower side of the roll medium 1 than the center of the roll medium 1.
The shaft 2 of the roll medium 1 is configured to be driven by being coupled to the drive mechanism when the lower holding unit 40 is in the stored state.
With this configuration, in a state where the lower holding unit 40 is stored, it is possible to use the drive mechanism to perform paper feed of a sheet pulled out from the roll medium 1.
In the supply device 100 for the roll medium 1, a plurality of holding units are disposed in the vertical direction, and at least lower holding units 40 disposed lower than the uppermost stage can be drawn out.
With this supply device 100, the roll medium 1 can be easily mounted in the lower holding unit 40.
The recording device 200 includes the supply device 100 and the recording unit 150 configured to perform recording on a sheet pulled out from the roll medium 1. The supply device 100 includes: the lower holding unit 40 configured to support the shaft 2 of the roll medium 1 to hold the roll medium 1; the guide member 30 configured to be pressed in a direction toward the shaft 2 from below to come into contact with the roll medium 1 held by the lower holding unit 40, and be displaced in accordance with a change in an outer diameter of the roll medium 1; and the paper feed path 17 through which the sheet pulled out from the roll medium 1 passes. In the recording device 200, the lower holding unit 40 is configured to be drawn from the main body of the supply device 100, the guide member 30 comes into contact with an outer periphery of the roll medium 1 when the lower holding unit 40, in a drawn-out state, is stored in the main body of the supply device 100, and the guide member 30 resists a force pressing upward from below and is caused to be retracted downward from a travel path of the lower holding unit 40.
With the recording device 200, at the time of storing the lower holding unit 40 on which the roll medium 1 has been mounted, the guide member 30 is retracted downward from the travel path of the lower holding unit 40. This makes it possible to suppress occurrence of damage on the roll medium 1 due to the roll medium 1 hitting the guide member 30.
Operation of Loading Roll Medium
A supply device 110 according to this embodiment illustrated in
As illustrated in
Next, the roll medium 1 coupled to a drive mechanism (not illustrated) rotates in reverse in a direction of the arrow B.
By rotating the roll medium 1 in reverse, the leading end of a sheet of the roll medium 1 is detected by the sensor S provided at the arm portion 31 of the guide member 30. Upon detecting the leading end of the sheet by the sensor S, the drive mechanism (not illustrated) is stopped to stop the reverse rotation of the roll medium 1.
As illustrated in
As illustrated in
Note that the loading operation of the supply device 110 according to the present application has been described by giving the lower holding unit 40 configured as a drawer type as an example. However, the operation for loading the roll medium 1 can be similarly applied to the upper holding unit 10 of the supply device 100 described in the first embodiment. That is, this operation can be applied to a system in which a user installs the roll medium 1 in the upper holding unit 10 directly from diagonally above.
Note that the sensor S in the second embodiment has been described by giving an optical reflection sensor as an example. However, the sensor may be a light transmission-type sensor or the like. In addition, other detection systems may be used, provided that it can detect a sheet.
As described above, with the supply device 110 according to this embodiment, it is possible to obtain the following effect.
The supply device 110 includes the optical reflection sensor S configured to detect a presence or absence of a sheet and provided at the arm portion 31 of the guide member 30. The sensor S emits light in a direction that intersects an imaginary line within the paper feed path 17 through which the sheet of the roll medium 1 passes. In addition, the sensor S detects a presence or absence of a sheet on the basis of a presence or absence of light reflection.
By performing the operation for loading the roll medium 1 using this configuration, it is possible to easily mount the roll medium 1 without concern about the leading end of the sheet of the roll medium 1.
Number | Date | Country | Kind |
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2020-144252 | Aug 2020 | JP | national |
Number | Name | Date | Kind |
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20160136980 | Kobayashi et al. | May 2016 | A1 |
20180257405 | Masuda | Sep 2018 | A1 |
Number | Date | Country |
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2007-161382 | Jun 2007 | JP |
2016-104665 | Jun 2016 | JP |
Number | Date | Country | |
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20220063311 A1 | Mar 2022 | US |