The following disclosure relates to the field of image formation, and in particular, to printheads and the use of printheads.
Image formation is a procedure whereby a digital image is recreated on a medium by propelling droplets of ink or another type of print fluid onto a medium, such as paper, plastic, a substrate for 3D printing, etc. Image formation is commonly employed in apparatuses, such as printers (e.g., inkjet printer), facsimile machines, copying machines, plotting machines, multifunction peripherals, etc. The core of a typical jetting apparatus or image forming apparatus is one or more liquid-droplet ejection heads (referred to generally herein as “printheads”) having nozzles that discharge liquid droplets, a mechanism for moving the printhead and/or the medium in relation to one another, and a controller that controls how liquid is discharged from the individual nozzles of the printhead onto the medium in the form of pixels.
A typical printhead includes a plurality of nozzles aligned in one or more rows along a discharge surface of the printhead. Each nozzle is part of a “jetting channel”, which includes the nozzle, a pressure chamber, and an actuator, such as a piezoelectric actuator. A printhead also includes a drive circuit that controls when each individual jetting channel fires based on image data. To jet from a jetting channel, the drive circuit provides a jetting pulse to the actuator, which causes the actuator to deform a wall of the pressure chamber. The deformation of the pressure chamber creates pressure waves within the pressure chamber that eject a droplet of print fluid (e.g., ink) out of the nozzle.
Drop on Demand (DoD) printing is moving towards higher productivity and quality, which requires small droplet sizes ejected at high jetting frequencies. The print quality delivered by a printhead depends on ejection or jetting characteristics, such as droplet velocity, droplet mass (or volume/diameter), jetting direction, etc. Temperature of the print fluid in the printhead may affect the jetting characteristics, so it is therefore desirable to control the temperature of the print fluid within a printhead.
Embodiments described herein provide an enhanced supply manifold in a printhead. A supply manifold in a printhead provides a fluid path for a print fluid between a fluid source and a row of jetting channels. For example, a supply manifold in a conventional printhead may comprise a groove in the main body of the printhead that is aligned with the row of jetting channels (i.e., aligned with restrictors of the jetting channels). The print fluid flows through the groove to each of the jetting channels. One limitation with this conventional design is that the print fluid may be at different temperatures along the length of the supply manifold, which can affect jetting characteristics along a row of jetting channels. For instance, the temperature of the print fluid may be lower towards the ends of the supply manifold as compared to the center of the supply manifold.
The enhanced supply manifold as described herein has a primary manifold duct and a secondary manifold duct that are fluidly connected via holes toward the center of the supply manifold. The structure of the supply manifold forces the print fluid to flow from the ends of the primary manifold duct toward the center of the primary manifold duct for at least a threshold distance before the print fluid is allowed to flow through to the second manifold duct. The print fluid may be heated while flowing through the primary manifold duct so that the print fluid reaches a threshold temperature before flowing into the second manifold duct. Thus, the print fluid that flows into the second manifold duct will be at a desired temperature for jetting, which allows for consistent droplet formation along a row of jetting channels and higher print quality.
One embodiment comprises a printhead that includes a main body configured to attach to a stack of plates, where the stack of plates forms a row of jetting channels configured to jet droplets of a print fluid. The main body includes a supply manifold configured to provide a fluid path for the print fluid to the row of jetting channels. The supply manifold comprises a primary manifold duct and a secondary manifold duct that extend in parallel in alignment with the row of jetting channels. The primary manifold duct is fluidly isolated from the secondary manifold duct at end sections of the primary manifold duct, and is fluidly coupled to the secondary manifold duct toward a midsection of a length of the primary manifold duct. The secondary manifold duct is fluidly coupled to the row of jetting channels.
Another embodiment comprises a printhead that includes a main body, and a stack of plates attached to the main body, and that forms a row of jetting channels configured to jet droplets of a print fluid. The main body includes a rigid body member, a manifold plate, and a flow diversion plate sandwiched between an interface surface of the rigid body member and the manifold plate. The rigid body member includes a primary manifold duct formed into the interface surface. The flow diversion plate includes a row of orifices in alignment with the primary manifold duct. The manifold plate includes a manifold opening that forms a secondary manifold duct in alignment with the primary manifold duct. The secondary manifold duct is fluidly coupled to the row of jetting channels.
Another embodiment comprises a printhead that includes a main body having supply ports configured to receive a print fluid, and a stack of plates attached to the main body, and that forms a row of jetting channels configured to jet droplets of the print fluid. The main body includes a supply manifold configured to provide a fluid path for the print fluid from the supply ports to the row of jetting channels. The supply manifold comprises a first fluid passage that fluidly couples to a first one of the supply ports, a second fluid passage that fluidly couples to a second one of the supply ports, a primary manifold duct extending between the first fluid passage and the second fluid passage, and a secondary manifold duct that extends in alignment with the primary manifold duct and fluidly couples with the row of jetting channels. The supply manifold further comprises a fluid diversion plate disposed between the primary manifold duct and the secondary manifold, and that fluidly isolates the primary manifold duct from the secondary manifold duct at end sections of the primary manifold duct. The fluid diversion plate includes one or more orifices, positioned toward a midsection of a length of the primary manifold duct, that fluidly couple the primary manifold duct to the secondary manifold duct.
The above summary provides a basic understanding of some aspects of the specification. This summary is not an extensive overview of the specification. It is intended to neither identify key or critical elements of the specification nor delineate any scope particular embodiments of the specification, or any scope of the claims. Its sole purpose is to present some concepts of the specification in a simplified form as a prelude to the more detailed description that is presented later.
Some embodiments of the present disclosure are now described, by way of example only, and with reference to the accompanying drawings. The same reference number represents the same element or the same type of element on all drawings.
The figures and the following description illustrate specific exemplary embodiments. It will thus be appreciated that those skilled in the art will be able to devise various arrangements that, although not explicitly described or shown herein, embody the principles of the embodiments and are included within the scope of the embodiments. Furthermore, any examples described herein are intended to aid in understanding the principles of the embodiments, and are to be construed as being without limitation to such specifically recited examples and conditions. As a result, the inventive concept(s) is not limited to the specific embodiments or examples described below, but by the claims and their equivalents.
Jetting channel 202 as shown in
In
In
Body member 502 is an elongated member made from a rigid material, such as stainless steel. Body member 502 has a length (L) and a width (W), and the dimensions of body member 502 are such that the length is greater than the width. The direction of a row of jetting channels 202 corresponds with the length of body member 502. To form the supply manifold 314 that supplies a print fluid to a row of jetting channels 202, body member 502 includes one or more primary manifold ducts 512 on interface surface 510. Primary manifold duct 512 is an elongated cut or groove configured to convey a print fluid. Primary manifold duct 512 extends along interface surface 510 from a first end 513 to a second end 514. The length of primary manifold duct 512 may be at least as long as a row of jetting channels 202 in printhead 100. Body member 502 also includes fluid passages 516 that extend between primary manifold duct 512 and a supply port 330. A fluid passage 516 is a hole or opening that fluidly couples supply port 330 to primary manifold duct 512. In this embodiment, there is a fluid passage 516 toward each end 513-514 of primary manifold duct 512. One or more heaters 540 may be embedded in body member 502 proximate to primary manifold duct 512. A heater 540 is configured to heat the print fluid in primary manifold duct 512. Body member 502 may comprise a unibody structure, with primary manifold duct 512 and fluid passages 516 machined, milled, etched, or otherwise formed into the unibody structure.
To further form supply manifold 314, flow diversion plate 503 includes one or more rows 521 of orifices 522. A row 521 of orifices 522 is aligned with a primary manifold duct 512 on body member 502. An orifice 522 is a hole through flow diversion plate 503 that provides a pathway for print fluid. Manifold plate 504 includes one or more secondary manifold ducts 532 aligned with a primary manifold duct 512 on body member 502. A secondary manifold duct 532 is an elongated slot, cut, groove, or opening in manifold plate 504 configured to convey a print fluid. Secondary manifold duct 532 extends from a first end 533 to a second end 534 along a length of manifold plate 504. Secondary manifold duct 532 is the portion of supply manifold 314 that is fluidly coupled to the row of jetting channels 202 in printhead 100 for supplying a print fluid. Thus, the length of secondary manifold duct 532 may be at least as long as the row of jetting channels 202.
When flow diversion plate 503 and manifold plate 504 are affixed to body member 502, primary manifold duct 512 and secondary manifold duct 532 extend in parallel (in alignment with the row of jetting channels 202 when stack 304 is attached). Flow diversion plate 503 is configured to fluidly isolate secondary manifold duct 532 from primary manifold duct 512 at end sections, and to fluidly couple or fluidly connect secondary manifold duct 532 to primary manifold duct 512 toward a midsection. This, in effect, would cause a print fluid to flow through a length of primary manifold duct 512 before flowing through flow diversion plate 503 and into secondary manifold duct 532, as opposed to flowing directly from primary manifold duct 512 to secondary manifold duct 532 along their entire lengths. To divert the flow of print fluid, the positioning of orifices 522 in row 521 is selected so that a print fluid has to flow through a length of primary manifold duct 512. In one embodiment, orifices 522 in row 521 are formed toward a midsection 524 of flow diversion plate 503, and are not formed toward end sections of flow diversion plate 503. A spacing between orifices 522 at opposing ends of row 521 defines a length of row 521, and the length of row 521 is less than a length of primary manifold duct 512. With this configuration, a print fluid is forced to flow within primary manifold duct 512 before reaching the nearest orifice 522 at the end of row 521. Also, the pattern of orifices 522 in row 521 may be selected to further divert the flow of print fluid out of primary manifold duct 512. For example, the sizes of orifices 522 in row 521 may vary depending on their position in row 521. In one embodiment, the sizes of orifices 522 may decrease from a middle of row 521 to ends of row 521. For instance, the middle orifice(s) 522 in row 521 may have the largest size, and the size of orifices 522 may decrease from the middle orifice(s) 522 toward the end orifices 522. The shape of orifices 522 may vary also within row 521. Some orifices 522 may have an elliptical shape, some may have a circular shape, etc.
Although specific embodiments were described herein, the scope of the invention is not limited to those specific embodiments. The scope of the invention is defined by the following claims and any equivalents thereof.
Number | Name | Date | Kind |
---|---|---|---|
5682190 | Hirosawa | Oct 1997 | A |
6007193 | Kashimura | Dec 1999 | A |
6457820 | Cai et al. | Oct 2002 | B1 |
20060103699 | Hoisington et al. | May 2006 | A1 |
20070070106 | Yasuda | Mar 2007 | A1 |
20080252707 | Kusunoki | Oct 2008 | A1 |
20100073433 | Shimizu et al. | Mar 2010 | A1 |
20110205306 | Vaeth et al. | Aug 2011 | A1 |
20130233418 | Aldrich et al. | Sep 2013 | A1 |
20140300666 | Johnson et al. | Oct 2014 | A1 |
20170368835 | Otis et al. | Dec 2017 | A1 |
Number | Date | Country |
---|---|---|
0594110 | Apr 1994 | EP |
3121011 | Jan 2017 | EP |
9512109 | May 1995 | WO |
Entry |
---|
European Search Report; Application EP19159451; dated Aug. 13, 2019. |
Number | Date | Country | |
---|---|---|---|
20190275794 A1 | Sep 2019 | US |