The invention relates to a supply device for a high-power load.
High-power loads are energy consumers that require a high current of more than one kA, in particular of more than 5 kA. Examples of high-power loads are electric arc furnaces and electrolysis systems. The electrical energy supply or connection of high-power loads on an industrial scale (in particular in the power range above 100 MW) is currently mostly carried out using high-voltage or medium-voltage components and appropriate power electronics systems. These include in particular high-voltage and medium-voltage transformers, high-power rectifier circuits and the like. However, the solutions currently in use are not scalable or are scalable only to a limited extent with the power: the proportion of the costs for transformers and rectifier circuits or power electronic systems increases disproportionately as the power increases.
Possible examples of connecting an offshore wind farm for supplying energy to an electrolysis system are illustrated in
A central integration of a wind farm is shown in
An example of a supply device 20 for an electrolysis system 21 according to the prior art is illustrated in
For the reasons mentioned, there is a greater need for innovative solutions in relation to supplying energy to industrial-scale high-power loads.
The object of the invention is to propose a supply device or a high-power load that is as efficient and cost-effective as possible, in particular at high powers, and as reliable as possible.
The object is achieved according to the invention by way of a supply device for a high-power load comprising a voltage converter, wherein the voltage converter comprises a first sub-converter element and a second sub-converter element, wherein the sub-converter elements are connected to one another in a converter element series circuit between a first and a second primary-side DC voltage pole, wherein the second sub-converter element is connected between a first and a second secondary-side DC voltage pole, wherein the sub-converter elements each have at least one AC voltage terminal comprising a voltage converter, which terminals are connected to one another by means of a coupling device such that an exchange of electrical power between the first and the second sub-converter element is made possible, wherein the secondary-side DC voltage poles are set up for connection to the high-power load. The primary-side DC voltage poles of the voltage converter comprise a primary-side DC voltage terminal for connection to a primary-side voltage grid. The secondary-side DC voltage poles of the voltage converter likewise comprise a secondary-side DC voltage terminal for connection to a secondary-side DC voltage grid. Since the dielectric strength of the converter element series circuit is greater than the dielectric strength of one of the two sub-converter elements, the primary-side DC voltage grid can have an operating voltage greater than the operating voltage of the secondary-side DC voltage grid. The primary-side DC voltage terminal can therefore be referred to as high-voltage side and the secondary-side DC voltage terminal can be referred to as low-voltage side. The coupling device is set up to transmit an excess power dropped at the first sub-converter element to the second sub-converter element. One advantage of the supply device according to the invention is the scalability thereof, both in relation to the voltage to be generated and in relation to the output current to be supplied. Furthermore, the supply device according to the invention exhibits a higher power-electronics efficiency and a lower current loading of a transformer that may possibly be used in the coupling device in comparison with the prior art.
The first sub-converter element suitably comprises at least one first phase branch that extends between the first primary-side DC voltage pole and the secondary-side DC voltage pole and in which power semiconductors and a first AC voltage terminal are arranged. Furthermore, the second sub-converter element comprises at least one second phase branch that extends between the first secondary-side DC voltage pole and the second secondary-side DC voltage pole and in which power semiconductors and a second AC voltage terminal are arranged, wherein the AC voltage terminals are connected to one another by means of the coupling device. The power semiconductors are expediently controllable power semiconductor switches that can be switched on and/or off and that are able to be controlled by means of a suitable closed-loop or open-loop control device. The respective number of power semiconductors in each phase branch is basically arbitrary and can be adapted to the respective application. The scalability of the supply device in relation to the voltage is produced in particular from the number of power semiconductors used that can be determined accordingly. The scalability of the supply device in relation to the current is produced from the fact that the number of phase branches in each sub-converter element is likewise basically arbitrary and able to be adapted to the respective application. For this purpose, each of the sub-converter elements can comprise a plurality of parallel-connected phase branches, for example of identical design.
The coupling device suitably comprises a coupling transformer, the primary side or primary winding of which is connected to the first AC voltage terminal of the first sub-converter element and the secondary side or secondary winding of which is connected to the first AC voltage terminal of the second sub-converter element. In this way, the two sub-converter elements are inductively coupled with a galvanic isolation between the two AC voltage terminals. In order to be able to realize an additional outgoing circuit to a connected AC voltage system, a three-winding transformer or a coupling device with comparable functionality can also suitably be used, as is explained in more detail below.
As already mentioned above, the supply device is particularly advantageously able to the used in a high-power load, which is an electrolysis system (or fuel cell) or an electric arc furnace.
According to one embodiment of the invention, the second sub-converter element is a line-commutated sub-converter element, in particular a thyristor-based sub-converter element. A line-commutated sub-converter element is characterized in particular in that the commutation processes during operation thereof are usually determined by the connected grid. A line-commutated converter element can comprise power semiconductors that can be switched on but not off. A thyristor-based sub-converter element accordingly comprises a series circuit of thyristors in the phase branch thereof, preferably in each phase branch. The use of a line-commutated sub-converter element advantageously enables a robust system design and can be scaled over a particularly large power range.
The second sub-converter element may be a passive sub-converter element, in particular a diode-based sub-converter element. The diode-based sub-converter element comprises in each of the phase branches thereof a series circuit of power diodes. The use of passive power semiconductors such as diodes makes it possible to achieve a particularly robust system design.
According to another embodiment of the invention, the second sub-converter element is a double-thyristor-based sub-converter (antiparallel thyristors). The sub-converter element comprises in each of the phase branches thereof a series circuit of thyristor switching elements, wherein each thyristor switching element has thyristors connected in antiparallel. Energy recovery can be made possible by means of such a bidirectional thyristor bridge. In the event of a reversible electrolysis/fuel cell system being connected, the reconversion of H2 to electricity in terms of the process leads to a lower DC voltage, with the result that a particular advantage here consists in the low-voltage-side DC voltage being able to be reduced to 0 kV in a variable manner.
It should be noted here that all of the previously mentioned line-commutated topologies can be designed with six pulses but can also be designed with more pulses (a12, 18, ...) . In addition, the corresponding sub-converter elements can be designed with any number of phases.
According to a preferred embodiment of the invention, the first sub-converter element is what is known as a modular multilevel converter element (MMC). An MMC comprises in the (each) phase branch a series circuit of switching modules. Each of the switching modules has power semiconductors that can be switched off and an energy store in the form of a switching module capacitor. The switching modules may be suitably grouped in the phase branch so that two power converter arms are formed, between which the AC voltage terminal is arranged. If the first sub-converter element is embodied as an MMC and the second sub-converter element is embodied as a line-commutated or passive converter element, the excellent voltage scalability of the MMC can be particularly advantageously combined with the high current-carrying capacity of the second sub-converter element.
The first sub-converter element can comprise switching modules by means of which unipolar switching module voltages can be generated, in particular half-bridge switching modules. This type of switching module is characterized in particular in that a positive switching module voltage (that corresponds to an energy storage voltage present at the energy store of the relevant switching module) or a zero voltage can be generated at the terminals of said switching modules. The advantage of such switching modules is their relatively simple construction and relatively low losses during operation. In this configuration, it is possible to achieve a particularly high efficiency of the supply device.
As an alternative thereto, the first sub-converter element can comprise switching modules by means of which bipolar switching module voltages can be generated, in particular full-bridge switching modules. Full-bridge switching modules are characterized in that a bipolar voltage can be generated at the terminals of said switching modules, that is to say both a positive and a negative switching module voltage. The magnitude of the switching module voltage substantially corresponds to an energy storage voltage present at the energy store of the full-bridge switching module. The switching modules of this type have the advantage of being able to build up an opposing voltage where necessary. Feedback of the low-voltage side (high-current side) to the DC fault can thus be prevented. In this way, it is thus advantageously possible to protect the sub-converter element in the event of short circuits on the high-voltage side.
According to one embodiment of the invention, both the first and the second sub-converter element comprise half-bridge switching modules and/or full-bridge switching modules. If both the first and the second sub-converter element are designed based on transistors or as MMCs, both the DC voltage current on the secondary side or low-voltage DC side and the secondary-side output voltage and the DC voltage converter can then be set almost optimally. In addition, the proportion of current and voltage can advantageously be minimized. As an alternative thereto, in particular the second sub-converter element can be embodied as a two-level or three-level converter element known from the prior art due to the comparatively low DC output voltage.
It may be advantageous if a DC breaker which is connected to one of the primary-side or high-voltage side DC voltage poles is provided. A DC breaker of this type can be used to protect against short circuits of the high-voltage side of the voltage converter.
The voltage converter is preferably designed for voltage conversion at a voltage transformation ratio of the primary side to the secondary side voltage of 2 to 20. The power range of the DC voltage converter is preferably between 1 MW and 1000 MW. The DC voltage on the high-voltage side is scaled approximately from one kV to above the 1 MV limit in order to match the power range.
The two sub-converter elements are each expediently designed to have at least two phases. The first sub-converter element accordingly comprises at least one first phase branch that extends between the first primary-side DC voltage pole and the secondary-side DC voltage pole and in which power semiconductors and a first AC voltage terminal are arranged. The second sub-converter element accordingly comprises at least one second phase branch that extends between the first secondary-side DC voltage pole and the second secondary-side DC voltage pole and in which power semiconductors and a second AC voltage terminal are arranged. The arrangement is able to be extended accordingly to three and more phases in the manner shown.
According to a preferred embodiment of the invention, the coupling device has a coupling terminal which is set up to connect the arrangement to an AC voltage grid. Power can thus be exchanged with the AC voltage grid. In this way, it is possible to connect the supply device both to a DC voltage grid and to an AC voltage grid. The coupling terminal is preferably a tertiary winding of a coupling transformer. In this context, a two-winding transformer for each sub-converter element is possible, instead of three-winding transformers.
With a view to further increasing the low-voltage-side terminal power or direct current on the low-voltage side of the voltage converter, the supply device or the voltage converter can comprise a third sub-converter element which is connected to the second sub-converter element in a converter element parallel circuit. The third and possibly the further sub-converter element can be designed in the same way as the second sub-converter element, but do not necessarily have to be.
The invention furthermore relates to an arrangement for converting electrical energy into chemical energy to generate hydrogen/gas. Such a process may be present for example in electrolysis, in which electrical energy is converted into a gas as energy carrier of the chemical energy. The gas may be hydrogen, for example. The gas generated is transported to a place of consumption by means of appropriate lines (for example a pipeline) after the electrolysis.
An arrangement of this type can be used in the context of connecting a wind farm to an electrolysis system, which has already been described above.
The object of the invention is to specify an arrangement of this type that is as cost-effective as possible in production and operation and is as reliable as possible.
The object is achieved according to the invention by way of an arrangement for converting electrical energy into chemical energy to generate gas comprising an energy generation system by means of which electrical energy can be provided and said energy can be transmitted by means of a DC transmission path, and a supply device according to the invention, wherein the primary side of the supply device is connected to the DC transmission path. The advantages of the arrangement according to the invention result in particular from the advantages of the supply device according to the invention that have already mentioned.
The energy generation system suitably comprises a rectifier by means of which the energy generation system is connected to the DC transmission path. The electric energy is accordingly first fed into an AC voltage grid and converted to DC voltage by means of the rectifier. This makes it possible to connect, for example, wind farms that conventionally generate an AC voltage. The rectifier may also be a unidirectional rectifier, for example a diode rectifier.
According to one embodiment of the invention, the coupling device of the DC voltage converter has a coupling terminal which is connected to a supply grid. The primary side of the supply device can accordingly be connected to the rectifier and the secondary side can be connected to the electrolysis system. In addition, the supply device can be connected to supply grid. In this way, it is possible for the energy that is transmitted via the DC voltage grid or the DC voltage line to be used on the one hand to supply the electrolysis system with energy and on the other hand, for example, to feed any excess energy into the supply grid or to draw same as required. In addition, it may be made possible to feed chemically bonded energy as current back into the supply grid and to reconvert hydrogen to electricity (reversible electrolysis/fuel cell operation) without additional current reconversion systems.
The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
The invention is explained in more detail below in connection with
The supply device 30 comprises a DC voltage converter 32. The DC voltage converter 32 comprises a first sub-converter element 33 and a second sub-converter element 34 which are connected to one another in a converter element series circuit which extends between a first primary-side DC voltage pole 35 and a second primary-side DC voltage pole 36.
The first sub-converter element 33 is formed with three phases. It comprises a first phase branch 37, a third phase branch 38 and a fifth phase branch 39. The three phase branches 37-39 each connect the first primary-side DC voltage pole 35 to a first secondary-side DC voltage pole 41. The first phase branch 37 has a first AC voltage terminal 40a, the third phase branch 38 has a third AC voltage terminal 40b, the fifth phase branch 39 has a fifth AC voltage terminal 40c. The first sub-converter element 33 is a modular multilevel converter (MMC). A series circuit of switching modules SM is arranged in a first converter element arm of the first sub- converter element 33 that extends between the first primary-side DC voltage pole 35 and the first AC voltage terminal 40a. The construction of the switching modules SM according to the example illustrated here is dealt with in more detail below based on
The second sub-converter element 34 is a diode-based, passive converter element designed with three phases. It comprises a second phase branch 43, a fourth phase branch 44 and a sixth phase branch 45 which connect the first secondary-side DC voltage pole 41 to a second secondary-side DC voltage pole 42. Each of the three phase branches 43-45 has a respective assigned AC voltage terminal 46a, 46b and 46c. Each of the three phase branches 43-45 also has two converter element arms: a first or upper converter element arm between the first secondary-side DC voltage pole 41 and the respectively assigned AC voltage terminal 46a-c and a second or lower converter element arm between the assigned AC voltage terminal 46a-c and the second secondary-side DC voltage pole 42. Each of the converter element arms of the second sub-converter element 34 comprises a series circuit of high-power diodes 47, 48, 49, 50, 51 and 52.
A second primary-side DC voltage pole 53 is directly connected to the second secondary-side DC voltage pole 42.
A primary-side voltage present at the primary-side DC voltage poles 35, 53 is referred to as VDC1. A secondary-side voltage present at the secondary-side DC voltage poles 41, 42 is referred to as VDC2. A primary-side current IDC1 flows on the primary side, a secondary-side current IDC2 flows on the secondary side.
The supply device 30 also comprises a coupling device 54 for exchanging energy between the sub-converter elements 33, 34. The coupling device 54 connects the AC voltage terminals 40a-c of the first sub-converter element 33 to the AC voltage terminals 46a-c of the second sub-converter element 34. The coupling device 54 comprises a coupling transformer 55 having a primary side or primary winding 56 that is connected to the first sub-converter element 33 and having a secondary side or secondary winding 57 that is connected to the second sub-converter element 34.
The supply device 30 also comprises a closed-loop control device for carrying out closed-loop voltage, current and/or power control (not illustrated in the figures, however). The closed-loop control device can comprise an actuation device set up to actuate all of the controllable power semiconductors of the supply device 30.
In contrast to the supply device 30, the supply device 60 comprises a DC voltage converter 32, the second sub-converter element 34 of which is based on thyristors. This means that a series circuit of thyristors 61-66 is arranged in each of the three phase branches 43-45 or in each of the six corresponding converter element arms.
The supply device 80 also comprises a DC breaker 81 which is arranged at the first primary-side DC voltage pole 35 such that the DC voltage converter 32 is connected to the primary-side DC voltage grid or the DC voltage line via the DC breaker 81. In the event of a fault (for example short circuit) on the primary-side DC voltage side, the DC breaker 81 can be used to protect the DC voltage converter.
The half-bridge switching module 101 comprises a first semiconductor switch 102 in the form of an insulated-gate bipolar transistor (IGBT), with which a freewheeling diode 103 is connected in antiparallel. The half-bridge switching module 101 also comprises a second semiconductor switch 104 in the form of an IGBT, with which a freewheeling diode 105 is connected in antiparallel. The forward direction of the two semiconductor switches 102 and 104 is aligned. The first terminal X1 is arranged at a potential point 113 between the two semiconductor switches 102 and 104. The second terminal X2 is connected to the emitter of the second semiconductor switch 104.
An energy store in the form of a high-power capacitor 106 is arranged in parallel with the two semiconductor switches 102, 104. In the case of an operating current direction indicated by an arrow, the capacitor 106 can be connected or bypassed through suitable actuation of the semiconductor switches 102, 104 so that a switching module voltage Vm is present at the terminals X1, X2, said switching module voltage corresponding either to the voltage Vc dropped at the capacitor 106 or to a voltage of zero.
In the case of a given current through the switching module, the switching module voltage Vm dropped at the terminals X1, X2 can be generated through suitable control of the power semiconductors 109, 111, 113 and 115, said switching module voltage corresponding to an energy storage voltage Vc dropped at the capacitor 117, to the energy storage voltage dropped at the capacitor 117 but with opposite polarity, or to a voltage of zero.
The supply device 130 comprises a first DC voltage converter 133 and a second DC voltage converter 134. The first voltage converter 133 has a first converter element series circuit with a first sub-converter element 135 and a second sub-converter element 136, the converter element series circuit extending between a first DC voltage pole 137 and a second DC voltage pole 138 formed by a ground return path or dedicated metallic return conductor (DMR). The first DC voltage converter 133 is set up to convert a primary-side voltage VDC,I into a second-side voltage VDC,II. The currents flowing through the first DC voltage converter 133 are denoted by IDC,I and IDC,II. The second DC voltage converter 134 has a first converter element series circuit with a third sub-converter element 139 and a second sub-converter element 140, the converter element series circuit extending between the second DC voltage pole 138 and a third DC voltage pole 141. The second DC voltage converter 134 is set up to convert a primary-side voltage, which in the example shown corresponds to the voltage VDC,I, into a secondary-side voltage, which in the example shown corresponds to the voltage VDC,II. The currents flowing through the first DC voltage converter 133 are denoted by IDC,I and IDC,II. Both DC voltage converters 133 and 134 each have an AC voltage connection 142, 143 to external AC voltage grids.
The supply device 160 comprises, similarly for example to the supply device 80 of
In contrast to the supply device 160, the supply device 170 that is illustrated by way of example comprises three parallel-connected secondary-side terminals 173-175 for connection to three high-power loads 161, 171 and 172. In this way, the supply device 170 is set up to supply three high-power loads 161, 171 and 172 at the same time. In this case, it should be noted that the number of systems/high-power loads connected in parallel on the DC low-voltage side is not restricted to three but can be scaled variably to the requirements of the system. This is considered to be advantageous especially in view of the standardization of the electrolysis systems, and also in view of the operational management and maintenance of such systems.
The power, provided as DC voltage and direct current, from wind energy is transmitted to land via the DC voltage connection 216 (which is indicated by a line 222), where the DC voltage is converted to an AC voltage by means of an inverter 217 and fed into a second AC voltage grid or a supply grid 218. The arrangement also comprises what is known as a DC chopper 219 which is set up to convert excess energy to heat losses.
The arrangement also comprises a supply device 220 for supplying a high-power load 221 in the form of an electrolysis system by means of which electrical energy is converted into chemical energy to produce gas, wherein the chemical energy is stored in the generated gas (for example H2) and prepared for further transport. One of the exemplary embodiments of supply devices illustrated in
In contrast to the arrangement 200, the arrangement 230 comprises a rectifier 231 designed as a diode rectifier. This allows advantages in particular in relation to production, installation and operating costs of the rectifier.
At the same time, the device 251 — in addition to the high-power application 252 — is connected to a device 254 for converting a DC power into energy that can further.
In this case, it is particularly advantageous when the device 252 and 254 have highly dynamic properties for buffer-storing a power imbalance. Bidirectional load flow properties of the devices 252 and 254 are also particularly advantageous.
It is particularly advantageous, especially for the flexibilization and achievement of a fully integrated sector coupling of the electricity and gas market, when the device 252 is set up both for electrolysis operation and fuel cell operation. In this case, the highly dynamic properties of “proton exchange membrane” (PEM) electrolysis or what is known as high-temperature electrolysis are particularly advantageous.
To this end, the circuit topologies of the device 251 together with the device of bidirectional load flow are particularly advantageous.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2020/058189 | 3/24/2020 | WO |