The present apparatus and method relate to sliding frame support apparatuses and more specifically to sliding frame magnetic support apparatuses.
Contrary to a hinged frame, such as that, for example, of a door or a window, which swings open about hinges, a sliding frame is a type of frame which commonly opens by sliding horizontally along, for example, a wall or into a pocket in a wall. Sliding frames are commonly either mounted on or suspended from a track employing a sliding frame gear mechanism.
Sliding gear mechanisms are commonly made of metal materials such as aluminum, plastic polymers or a combination of plastic polymers, such as Teflon®, that have a lower friction co-efficient than high density polyethylene and commonly include two basic types: the top hung mechanism, in which the frame is hung from a track by two trolley hangers or a bottom rolling mechanism. The top hung type sliding gear mechanism requires guides at the bottom of the frame to prevent lateral pendulous swinging of the frame. Such guides may include, for example, a stationary guide on which rides a groove cut into and along the bottom of the sliding frame, a groove in the threshold or sill and several horizontally rotatable wheels attached to the bottom of the frame and ride along the upright walls of the groove or similar mechanisms.
A bottom rolling apparatus consists of two or more rollers at the bottom of the frame which run on a track and a guide at the top which runs, for example, in a guide channel cut into the frame casing or header.
The above described sliding gear mechanisms have several drawbacks such as, for example, friction between the wheels and the track which increases the amount of force required to slide the frame back and forth. Another drawback is the sensitivity of these mechanisms to dust or debris which may be trapped either in the wheel axes or in the track impeding the wheels, preventing them from running smoothly and requiring periodical maintenance such as lubrication, cleaning and occasionally replacement of worn wheels.
Additionally, the above described sliding gear mechanisms are also affected by manufacturing imperfections, for example, imperfection of the rail such as a slightly curved track or minor protrusions or grooves along the riding track of the rail which may prevent the wheeled gear mechanism from running smoothly.
Several attempts have been made to develop reduced friction frame sliding gear mechanisms employing materials such as Teflon®, semi-frictionless frame sliding gear mechanisms employing magnets and wheels or contactless mechanism employing magnets alone.
Contactless, and frictionless magnet-based sliding gear mechanisms rely on the repelling forces which develop between two adjacent magnets, one located in the base of the frame and the second in the threshold or sill and having the same magnetic field orientation to overcome gravity and allow suspension of the frame in mid-air. The advantage of such mechanisms primarily lies in them being maintenance free having no moving parts such as wheels.
As in the mounted or suspended sliding frame gear mechanisms, contactless, magnet-based sliding gear mechanisms also require lateral stabilization of the frame to prevent it from swinging or deviating sideways. Attempts have been made to meet this requirement. Such attempts involve complex series of magnets vertically placed on the lateral aspects of the frame bottom or top aspects and along the vertical walls of a groove in the threshold or sill or in the header. Other attempts involve grooves and guides similar to those described above and other similar mechanisms.
The present apparatus and method present a simple and maintenance-free contactless and frictionless frame sliding gear mechanism, which is designed to continuously maintain an equilibrium between forces acting on the sliding frame at any point along the path of translation of the frame. This not only provides a solution for preventing the frame from swinging or deviating sideways, both in a stationary position as well as during translation, but also ensures smooth, unhindered translation of the frame, regardless of its spatial orientation.
The current method and apparatus seeks to provide a support apparatus for a sliding frame that includes a stationary portion and a movable portion slidingly movable over the stationary portion along a path of translation.
The movable portion and the stationary portion each include a pair of angled-walls and permanent magnetic inserts oriented to generate a repelling force and maintaining a single state of contactless equilibrium between the stationary portion and the movable portion at any point throughout said path of translation regardless of the orientation of the plane defined by the frame.
In an embodiment of the current method and apparatus the frame also includes a T-shaped edge, opposing and parallel to the movable portion.
In yet another embodiment of the current method and apparatus there is provided a hanging sliding frame support apparatus.
In still another embodiment of the current method and apparatus there is provided a sliding frame supported by two support apparatuses located at opposite edges of the frame and in parallel to each other.
In another embodiment of the current method and apparatus a sliding frame is supported by two support apparatuses and attached by brackets or hinges so that to provide freedom in selecting the angle at which the frame is tilted.
In yet another embodiment of the current method and apparatus a sliding frame in a horizontal orientation is supported by two or more support apparatuses, which provide a fully contactless, frictionless, “floating”, horizontally sliding frame.
In still another embodiment of the current method and apparatus the stationary portion may have a circular cross-section and a tube-like form into which are inserted one or more magnetic inserts.
The movable portion may have a crescent-like cross-section including one or more magnetic inserts also having a crescent-like cross-section or be itself a magnet. This embodiment allows a limited degree of tolerance for minor rotating of the movable portion about the stationary portion separately from or together with the frame.
In another embodiment of the current method and apparatus the support apparatus for a sliding frame also includes one or more ferromagnetic debris collecting magnets. Such debris may be present in house dust or in an industrial environment where such a sliding frame support apparatus may be installed. The support apparatus having ferromagnetic debris collecting magnets and no mechanically contacting moving parts is unaffected by accumulation of reasonable amounts of household dust and debris and is thus maintenance free.
In yet another embodiment of the current method and apparatus, stationary portion magnetic inserts may be segmented having gaps between segments designed to slow down or effect stepwise movement of the movable portion.
The present method and apparatus will be understood and appreciated from the following detailed description, taken in conjunction with the drawings and wherein like reference numerals denote like elements:
For the purpose of this disclosure the term “Frame” as used in this disclosure means any construction defining a single plane.
The term “Single Plane” as used in this disclosure includes a plane having a thickness and/or comprising one or more adjacent layers of material generally parallel to each other and enclosed by a single frame.
The terms “Sliding” and “Slidingly” as used in this disclosure mean contactless and frictionless movement along a surface, wherein the movement may be smooth or in a stepwise fashion.
The terms “Magnetic Inserts”, “Permanent Magnetic Inserts”, “Inserts” and “Magnets” as used in this disclosure are used interchangeably and mean permanent magnetic inserts.
Referring now to
Wall pair 104-1/104-2 parallels corresponding wall pair 106-1/106-2. In this exemplary embodiment walls 104-1/104-2 and 106-1/106-2 may be equal in their dimensions and are tilted at an angle (α) (
Permanent magnetic inserts 108 and 110 may be embedded in or laid upon the surface of stationary portion 104 and may be in parallel to and of equal dimensions as corresponding magnets 118 and 120 embedded in movable portion 106 of frame 102. The magnetic field vector of magnets 108 and 110 is the same as the magnetic field vector of corresponding magnets 118 and 120 so that adjacent poles of magnet pairs 108/118 and 110/120 have the same polarity generating a repelling force between the magnets embedded in stationary portion 104 and the magnets embedded in frame movable portion 106, as will be explained in detail below. Alternatively, magnetic inserts 108/110 and 118/120 may form an integral part of stationary portion 104 and movable portion 106 respectively.
Stationary portion 104 and/or movable portion 106 of frame 102 may themselves be made of a magnetic material.
In the embodiment described in
Support apparatus 100 for a sliding frame 102 may also include a sliding frame locking apparatus.
Typically, magnets 108 and 110, embedded in stationary portion 104 would span most if not the entire length of stationary portion 104. Magnets 118 and 120 may be constructed from one or more segments of a ferromagnetic metal or composite or a rare earth alloy such as samarium-cobalt or neodymium. Corresponding magnets 118 and 120 embedded in movable portion 106 of frame 102 may partially or fully span the length of movable portion 106. For example purposes only, magnets 118 and 120 may each be constructed of two magnet segments each segment located adjacent to one end of movable portion 106.
Referring now to
A continuous magnetic field spanning stationary portion 104 allows for a smooth, frictionless translation of movable portion 106 along the path of translation which requires minimal effort to effect.
Additionally, the repelling forces effected by magnetic field disturbances 124 may be effected in a direction opposite and parallel to the direction of translation of movable portion 106 thus slowing down the speed of translation thereof. Alternatively and optionally, the size of the gaps may be altered at specific locations along the path of translation (e.g., near either end of the path) thus slowing down the translation of the frame in a frictionless manner as the frame reaches the end of the path thus acting like contactless magnetic dampers.
The magnitude of the repelling forces effected by magnetic field disturbances 124 depends on the size of gaps 122 and may therefore be controlled by varying the size of gaps 122 to achieve a desired translation speed and/or degree of stepped translation of movable portion 106 over stationary portion 104.
The number of segments 112 per area and their distribution along the edge of movable portion 106 may be calculated and determined in accordance with the weight of frame 102.
Reference is now made to
Permanent magnetic inserts 118/120 may be attached to each of the two planes 242-1/242-2 of moveable portion 106 wherein line 280 formed by the intersection of the planes 240-1/240-2 located in stationary frame portion 104 and line 282 formed by the intersection of the planes 242-1/242-2 located in moveable portion 106 are parallel to each other and in the same vertical plane. Line 280 is longer than or equal to line 282 and both lines are maintained parallel to each other and in the same plane parallel to a path of translation during translation of said sliding frame.
Reference is now made to
As shown in
As shown in
As described in
The magnetic field vector orientation of permanent magnetic inserts 108 and 118 creates a repelling force between magnet pair 108 and 118 expressed by a vector indicated by an arrow designated reference numeral 250. The value of vector 250 may be resolved in the XY plane and its components 250-1 and 250-2 parallel to the X and Y axes may be determined.
The magnetic field vector orientation of permanent magnetic inserts 110 and 120 creates a repelling force expressed in
In this exemplary embodiment, designed for a sliding frame in a vertical or upright orientation, walls 104-1/104-2 and 106-1/106-2 (
Furthermore, in light of permanent magnetic inserts 108, 110, 118 and 120 being oriented at an angle and the aforementioned description it will be appreciated that the current apparatus is designed to maintain continuous contactless frictionless equilibrium along the path of translation by, among others, laterally stabilizing movable portion 106. This lateral stability is maintained, for example, by creating a repelling force between magnetic insert pairs 108/110 and 118/120 opposing and equal to a force of disturbance which may develop in a direction, for exemplary purposes only, normal to the path of translation acting to divert sliding portion 106 from the path of translation.
In other words, the repelling forces generated by permanent magnetic insert pairs 108/110 and 118/120 both in a stationary and translational mode are effected opposite to and equal forces acting in directions other than parallel to the path of translation. This increases the smoothness of frictionless or almost frictionless translation and lessens the level of force required to slide frame 102 movable portion 106 over stationary portion 104.
The force expressed by vector component 250-2 is equal to and acts in concert with the force expressed by vector component 252-2 opposite in direction and potentially greater than or equal to the force of gravity acting on frame 102 thus creating an elevational force distancing frame 102 movable portion 106 from stationary portion 104. This state of contactless equilibrium is maintained at each and every point along path of translation 150 of frame 102 over stationary portion 104 regardless of the orientation of a plane defined by frame 102 as will be explained in more detail below.
In summary, the repelling forces generated within support apparatus 100 maintain a single state of contactless equilibrium between stationary portion 104 and movable portion 106 at any point throughout the path of translation regardless of the orientation of the plain defined by frame 102. Moreover, a plurality of points each being at the state of contactless equilibrium of the above described forces form a singular line of equilibrium in 3D space parallel to the path of translation.
Such a line may not only be straight forming a straight path of translation, but may also be curved so that to form a curvilinear path of translation. As shown in
Similarly, sliding frame 210, external to static enclosure 202 may slide clockwise, as indicated by arrow 260 to close opening 206 after which frame 210 may slide counter-clockwise, as indicated by arrow 262 to open opening 206.
Such a curvilinear translation path system may employ a fully contactless, frictionless “floating” sliding frame apparatus with enhanced lateral stability such as that depicted in
As described above, permanent magnet inserts 108, 110, 118 and 120 may be segmented. The surface area or number of segments per area of each of permanent magnetic inserts 108, 110, 118 and 120, their corresponding locations in movable portion 106 of frame 102 and stationary portion 104 and the angle (α) at which they are placed is dependent on the dimensions and mass of the frame. The following is an exemplary table, experimentally derived by applicants, of the effect of changes in the angle (α) on the ratio between the magnitude of vector components 250-1, 250-2 and the magnitude of vector components 252-1 and 252-2 expressing the magnitude of the corresponding repelling forces generated between magnetic insert pairs 108/110 and 118/120 measured for a 14 kg frame:
Reference is now made to
Stationary portion and said movable portion may have a cross-section selected from either a group of geometrical shapes such as a circle, a crescent, a triangle and a quadrangle or a group of letters of the alphabet such as a “V”, an inverted “V”, a “W”, an inverted “W”, a “U” and an inverted “U”.
Some configurations of the support apparatuses for a sliding frame such as those shown in
Referring now to
Both tips of the horizontal T arms 406 run against a stabilizing means 408 such as a brush, a plastic rail etc. The forces acting on edge 402 of frame 102 are minor hence minimal means for lateral stabilization are required if at all. Such means may include any type of mechanism described above. It will be appreciated that due to the enhanced lateral stabilization of frame 102 effected by support apparatus 100 only periodical contact, if at all, exists between tips of the horizontal T arms 406 and stabilizing means 408 throughout translation of frame 102.
Support apparatus 100 may also include one or more fluid collection basins 402 and draining outlets 404.
Reference is now to
In this example, stationary portion 502 and a movable portion 504 each include a pair of angled-walls forming a V-type cross section.
Permanent magnetic inserts 108 and 110 are embedded in stationary portion 502, tilted at an angle to each other and at an angle (α) relative to an axis normal to the plane defined by frame 102 and are in parallel to and of equal dimensions as corresponding permanent magnetic inserts 118 and 120 embedded in frame 102 movable portion 504. The magnetic field vector of permanent magnetic inserts 108 and 110 is the same as the vector of the magnetic field generated by corresponding permanent magnetic inserts 118 and 120 so that repelling forces develop between the permanent magnetic inserts embedded in stationary portion 502 and the permanent magnetic inserts embedded in frame 102 movable portion 504 as described in
Similar to support apparatus 100 and as described in
The forces acting on movable portion 106 of frame 102 are minor hence minimal means for lateral stabilization are required if at all. Such means may include any type of mechanism described above and have been omitted in
In
This embodiment may also include, when desired, one or more angled brackets, such as elbow brackets, or hinges 602 which provide freedom in selecting an angle of tilt of frame 102 as will be described below.
In the configuration depicted in
Movable portion 106 may have a crescent-like cross-section including a magnetic insert 118/120 also having a crescent-like cross-section.
In this embodiment, a limited degree of tolerance is allowed for minor rotating of movable portion 106 about stationary portion 104 separately from or together with frame 102.
Reference is now made to
In the embodiment depicted in
The magnetic field vector orientation of ferromagnetic debris collecting magnet 1002, magnetic inserts 108/110 disposed along said long axis of stationary portion 104 and of movable portion 106 magnetic inserts 118/120 are the same, generate repelling forces and maintain a single state of contactless equilibrium of the repelling forces between stationary portion 104 and movable portion 106 at any point throughout said path of translation regardless of the orientation of said plane.
The magnitude of permanent magnetic inserts 1002 and the magnetic field force effected thereby is sufficiently large so that ferromagnetic debris is attracted and adheres to permanent magnetic inserts 1002 as movable portion 106 translates over stationary portion 104.
Support apparatus 100 having ferromagnetic debris collecting permanent magnetic inserts 1002 and no mechanically contacting moving parts is unaffected by accumulation of reasonable amounts of household dust and debris and is thus maintenance free.
It will be appreciated by persons skilled in the art that the present invention is not limited to what has been particularly shown and described hereinabove. Rather, the scope of the invention includes both combinations and sub-combinations of various features described hereinabove as well as modifications and variations thereof which would occur to a person skilled in the art upon reading the foregoing description and which are not in the prior art.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IL2011/000969 | 12/29/2011 | WO | 00 | 9/20/2013 |
Publishing Document | Publishing Date | Country | Kind |
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WO2012/101624 | 8/2/2012 | WO | A |
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