This invention relates generally to refrigerator storage chambers, and more particularly, to a support assembly for a refrigerator storage pan.
A typical household refrigerator includes a freezer storage compartment and a fresh food storage compartment either arranged side-by-side and separated by a center mullion wall, or arranged over-and-under and separated by a horizontal center mullion wall. Storage shelves and storage drawers or pans typically are provided in the fresh food compartment, and storage shelves and wire baskets typically are provided in the freezer compartment. In some refrigerators, the storage pans may be maintained at a temperature that is different from the temperature of the compartment in which the storage pan is located. In addition, an ice maker may be provided in the freezer compartment. A freezer door and a fresh food door close the access openings to the freezer and fresh food compartments, respectively.
Storage pans are typically provided in a lower portion of the refrigerator for storing fresh fruits and vegetables or in some cases, fresh meats. The storage pans are generally suspended from a support structure that includes a track or glide that facilitates sliding movement of the storage pan in and out of the compartment.
While slide-out storage drawers and pans are desirable for convenient access, they can be difficult to use. In at least some known refrigerators, the storage pan can unexpectedly come all of the way out of its track, spilling the contents of the pan when a user tries to fully open the pan. Alternatively, in other refrigerators, the travel of the storage pan is limited so that it doesn't easily come all of the way out, which limits access to the contents of the pan. Such pans may also be difficult to remove for cleaning.
In one aspect, a drawer assembly for a refrigerator having compartment walls defining a cooling compartment is provided. The drawer assembly includes a pan having a mounting portion, and a bracket coupled to one of the compartment walls. The bracket includes a locking mechanism movable between a first position and a second position. The pan is mounted to the bracket such that the locking mechanism engages the mounting portion of the pan. The pan is secured to the bracket when the locking mechanism is in the first position, and the pan is configured to be removed from the bracket when the locking mechanism is in the second position.
In another aspect, a refrigerator is provided. The refrigerator includes a cooling compartment defined by a plurality of compartment walls, and a pan assembly slidably mounted within the cooling compartment. The pan assembly includes a pan having a mounting portion and a bracket coupled to one of the compartment walls, and the bracket includes a locking mechanism movable between a first position and a second position. The pan is mounted to the bracket such that the locking mechanism engages the mounting portion of the pan, wherein the pan is secured to the bracket when the locking mechanism is in the first position, and the pan is configured to be removed from the bracket when the locking mechanism is in the second position.
In still another aspect, a method for assembling a drawer assembly for a refrigerator having a cooling compartment defined by a plurality of compartment walls is provided. The method includes coupling a bracket to one of the compartment walls of the refrigerator and, coupling a locking mechanism to the bracket, wherein the locking mechanism is movable between a first position and a second position. The method further includes mounting a pan having a mounting portion to the bracket such that the locking mechanism engages the mounting portion. The pan is secured to the bracket when the locking mechanism is in the first position, and the pan is configured to be removed from the bracket when the locking mechanism is in the second position.
Refrigerator 100 includes an outer case 106 and inner liners 108, 110. A space between case 106 and liners 108 and 110, and between liners 108 and 110, is filled with foamed-in-place insulation. Outer case 106 normally is formed by folding a sheet of a suitable material, such as pre-painted steel, into an inverted U-shape to form top and side walls of case 106. A bottom wall of case 106 normally is formed separately and attached to the case side walls and to a bottom frame that provides support for refrigerator 100. Inner liners 108 and 110 are molded from a suitable plastic material to form freezer compartment 104 and fresh food compartment 106, respectively. Alternatively, liners 108, 110 may be formed by bending and welding a sheet of a suitable metal, such as steel. The illustrative embodiment includes two separate liners 108, 110 as it is a relatively large capacity unit and separate liners add strength and are easier to maintain within manufacturing tolerances. In smaller refrigerators, a single liner is formed and a mullion spans between opposite sides of the liner to divide it into a freezer compartment and a fresh food compartment.
A breaker strip 112 extends between a case front flange and outer front edges of liners. Breaker strip 112 is formed from a suitable resilient material, such as an extruded acrylo-butadiene-styrene based material (commonly referred to as ABS).
The insulation in the space between liners 108, 110 is covered by another strip of suitable resilient material, which also commonly is referred to as a mullion 114. Mullion 114 also preferably is formed from an extruded ABS material. It will be understood that in a refrigerator with separate mullion dividing a unitary liner into a freezer and a fresh food compartment, a front face member of mullion corresponds to mullion 114. Breaker strip 112 and mullion 114 form a front face, and extend completely around inner peripheral edges of case 106 and vertically between liners 108, 110. Mullion 114, insulation between compartments, and a spaced wall of liners separating compartments, sometimes are collectively referred to herein as a center mullion wall 116.
Shelves 118 and slide-out drawers 120 normally are provided in fresh food compartment 102 to support items being stored therein. Refrigerator 100 also includes a bottom pan 122 that may be a part of a quick chill and thaw system (not shown in
A freezer door 132 and a fresh food door 134 close access openings to fresh food and freezer compartments 102, 104, respectively. Each door 132, 134 is mounted by a top hinge 136 and a bottom hinge (not shown) to rotate about its outer vertical edge between an open position, as shown in
In accordance with known refrigerators, machinery compartment 164 at least partially contains components for executing a vapor compression cycle for cooling air. The components include a compressor (not shown), a condenser (not shown), an expansion device (not shown), and an evaporator (not shown) connected in series and charged with a refrigerant. The evaporator is a type of heat exchanger which transfers heat from air passing over the evaporator to a refrigerant flowing through the evaporator, thereby causing the refrigerant to vaporize. The cooled air is used to refrigerate one or more refrigerator or freezer compartments.
When pan 122 is in a closed position, pan 122 is covered by a stationary cover assembly 210. Cover assembly 210 is attached to the interior of fresh food compartment 102. Cover assembly 210 includes cover top 212 and a seal frame member 214. Rear gaskets 216, a front gasket 218, and side cover gaskets 220 are provided to facilitate sealing pan 122, particularly during operation of quick chill and thaw system 160.
Bottom pan 122 is supported by a support assembly 250 that facilitates extension and retraction of pan 122 from fresh food compartment 102. Support assembly 250 includes right and left brackets 252, which in an exemplary embodiment are substantially identical. Brackets 252 may engage with side walls 182 of pan 122, respectively, to support pan 122 thereon. Brackets 252 are fabricated from a rigid material, such as, for example, a plastic material or a metal material.
A slide assembly 300 is coupled to each bracket 252. Slide assemblies 300 facilitate sliding movement of pan 122 out of and into fresh food compartment 102. Each slide assembly 300 is of well known construction and includes a slide pan 302, a slide liner 304 and a slide spacer 306. Slide pan 302 is coupled to bracket 252 while slide liner 304 and slide spacer 306 are attached to an interior wall of fresh food compartment 102. As such, bracket 252 is slidably coupled to fresh food compartment 102, and further, pan 122 is slidably coupled to fresh food compartment 102 when engaging brackets 252. Specifically, slide assembly 300 is a full extension slide assembly that allows easy access to the contents of pan 122.
In the exemplary embodiment, retainer 328 includes an elongated retainer bar 330 for mounting on upper wall 324 of bracket 252, and two locking mechanisms, more specifically, swing locks 332 mounted on retainer bar 330. Each swing lock 332 includes a retaining member 334 extending upward from retainer bar 330, and a tab 336 rotatably mounted on retaining member 334. In one embodiment, each tab 336 further includes a handle 338 extending outwardly from a free end thereof, and handle 338 may be held by an operator to rotate tab 336. In an alternative embodiment, retainer bar 330 is unitarily formed with bracket 252.
When swing lock 332 is positioned in the first position (shown in
Opening 189 is formed as a substantially rectangular aperture defined through mounting portion 188 to accommodate snap lock 374. When mounting pan 122 onto bracket 252, retaining members 378 are inserted into opening 189 and slant surface 382 facilitates the corresponding retaining member 378 bending inward to allow the insertion. After the insertion, snap lock 374 resiliently returns to the first position. A portion of retaining member 378 is then received in opening 189, and horizontal surface 384 of retaining member 378 engages mounting portion 188, such that pan 122 is retained by snap lock 374. In one embodiment, snap lock 374 is compressed by an operator such that retaining members 378 are resiliently deformed inward to the second position. Retaining members 378 disengage with opening 189 which facilitates removing snap lock 374 from opening 189. As such, snap lock 374 is positioned in the first position to lock pan 122 thereon, and may also be positioned in the second position to allow pan 122 to be removed therefrom.
Retainer 390 also includes a separately provided locking mechanism, more specifically, snap lock 400 for engaging opening 189 of pan 122. Snap lock 400 further includes two bifurcated retaining members 402 which are substantially identical with retaining members 378 (shown in
Bracket 252 further defines two rectangular slots 406 at upper wall 324 thereof. Slots 406 are substantially complementary in shape with and located corresponding to clasp members 394. As such, when assembling retainer 390 onto bracket 252, clasp members 394 are inserted through corresponding slots 406, and clasp members 394 then slide longitudinally to secure retainer bar 392 onto bracket 252. Base member 404 of snap lock 400 is sandwiched between retainer bar 392 and bracket 252, and retaining members 402 are inserted through and exposed above mounting slot 396 of retainer bar 392. In an exemplary embodiment, a plurality of fasteners 408 may be further employed to secure retainer bar 392 onto bracket 252, respectively.
Opening 189 is modified as a substantially rectangular aperture defined through mounting portion 188 to engage snap lock 400 when mounting pan 122 onto bracket 252. Similar to snap lock 374 (shown in
It is appreciated that snap locks 410, 412 may be assembled into retainer 390 and movable between a first position and a second position in a similar way as snap lock 400 (shown in
Locking mechanism 434 includes a retaining member 438 extending upward from retainer bar 432, and a retainer clip 440 for rotatably engaging retaining member 438. Retaining member 438 further includes a cylindrical rod 442 formed on retainer bar 432 and an elongated head 444 extending substantially perpendicularly with respect to rod 442. Retainer clip 440 further includes a retaining slot 446 defined therethrough and substantially complementary in shape with elongated head 444.
Retainer 430 is mounted onto bracket 252 by screws (not shown). Opening 189 of mounting portion 188 is modified as an elongated aperture substantially complementary in shape with elongated head 444 for receiving retaining member 438 therein. Mounting portion 188 further defines a rectangular hole 448. To mount pan 122 onto bracket 252, rod 442 of retaining member 438 is received in opening 189, and elongated head 444 extends above mounting portion 188. Elongated head 444 is inserted through retaining slot 446 and secured by retainer clip 440.
Retainer 450 is mounted onto upper wall 324 of bracket 252 by screws. Openings 189 of mounting portion 188 are formed as two circular apertures. To mount pan 122 onto bracket 252, retaining member 456 is inserted through the corresponding opening 189, and rounded head 462 extends above mounting portion 188. Rounded head 462 is inserted through retaining slot 464 of retainer clip 458 via second portion 468, and is secured within retainer clip 458.
Retainer 450 is mounted onto upper wall 324 of bracket 252 by screws, and opening 189 is modified as two circular apertures defined through mounting portion 188. To mount pan 122 onto bracket 252, openings 189 receive retaining members 486, and nuts 488 are then threadably engaged with retaining members 486, respectively, to secure pan 122 onto bracket 252. Nuts 488 may also be rotated to threadably disengage retaining member 486 such that, pan 122 can be removed from bracket 252.
The embodiments thus described provide a bottom pan support assembly that can be easily removed and installed by an end user using his hands and requiring no tools for disassembly and assembly. The design is reliable and easy to maintain. The assembly uses few parts which, when combined with simple installation without tools, lowers production costs. Additionally, service technicians require no extra tools to service the assembly.
While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims.