This application claims the benefit of Netherlands Application Nos. NL 2010478, filed Mar. 19, 2013; NL 2010617, filed Apr. 11, 2013; and NL 2010618, filed Apr. 11, 2013, the contents of all of which are incorporated by reference herein.
The present invention relates to a support channel for a pipe. The support channel has an elongate form with an open top and an arched channel wall in cross section.
Such a support channel is known made of metal. Such channels are used on plastic pipes as a reinforcement. Plastic pipes tend to sag if they are not supported at short intervals by e.g. pipe clips, especially if the medium that is transported through the plastic pipe is warm. The metal channels support the pipe from the underside and prevent the undesired deformation of the pipes. As a result, pipe clips to suspend the pipe can be arranged at larger intervals. Also, a metal channel will provide additional safety in case of fire. In general the outer diameter of the pipe corresponds substantially to the inner diameter of the channel.
The pipe and the support channel are supported by pipe clips or pipe hangers.
The present invention has for an object to provide a support channel structure for which the number of pipe clips or pipe hangers can be reduced.
This object is achieved by a support channel for a pipe, comprising a plurality of basic channel bodies having an elongate form with an arched channel wall seen in cross section, and furthermore comprising at least one interconnecting channel body that is arranged between the end portions of two of the basic channel bodies, wherein the end portions of the basic channel portions are received in the interconnecting channel body, and wherein fixing means are provided to fix the interconnecting channel body and the basic channel bodies together.
The interconnecting channel body which receives end portions of the basic channel bodies, in combination with additional fixing means to fix the basic channel bodies to the interconnecting channel bodies provides rigidity to the connection between two basic channel bodies. This rigid connection ensures that the pipe can be supported firmly over a greater length than when loose basic channel bodies are used. As a result the length interval between pipe clips or pipe hangers in a supporting system for plastic pipes can be increased. Consequently the number of pipe clips or pipe hangers can be reduced.
In a possible embodiment one of the basic channel body or the interconnecting channel body has at least one bendable tongue and the other of said basic channel body or the interconnecting channel body has at least one corresponding opening through which the tongue can be inserted, wherein the tongue can be folded over an edge of the opening so as to fix the basic channel body and the interconnecting channel body together. This embodiment has the advantage that the fixing means are integrated in the combination of the basic channel body and the interconnecting channel body. Therefore no separate fixing means have to be used, which is advantageous from a logistic point of view.
In a particular practical further embodiment the basic channel body and the interconnecting channel body each have cutouts in their channel wall such that bendable tongues are formed, wherein the bendable tongues can be bended out of the channel body surfaces and inserted in an opening formed in the associated channel body by bending away a tongue in that channel body.
In another possible embodiment the interconnecting channel body has at its end regions two parallel tangential ribs, which delimit between them receiving region for a binding means, such as a tie wrap, a wire or the like, to bind the basic channel body, the interconnecting channel body and a pipe received in the support channel together. This embodiment has the advantage that the basic channel bodies can be really basic, that is that there is no necessity for additional fixing features. This is advantageous from a manufacturing point of view, because only the fixing means have to be formed in the interconnecting channel body. The additional fixing means such as a tie wrap, a wire or a band, is preferably a broadly available item at a relatively low price. Hence a cost-effective structure is provided with this embodiment.
In yet another possible embodiment, the interconnecting channel body has at its end regions a tangential strip which contour is cut out of the channel wall, which strip is in use broken out of the wall of the channel element such that one end remains attached with the interconnecting channel body and the strip is folded over the open top of the channel body and the free end of the strip is attached to the channel body to bind the basic channel body, the interconnecting channel body and a pipe received in the support channel together.
Preferably the free end of the strip has lateral protrusions. This embodiment has the advantage that the fixing means are entirely integrated in the interconnecting channel body. This has the advantage that no additional fixing features have be formed on the basic channel bodies. Furthermore, the integrated binding strips provide ease of use for the fitter and easy logistics, because there are no additional loose parts necessary.
The interconnecting channel body as described in the above may be called also a support channel joint. The invention also relates to such a support channel joint. In particular the invention relates to a support channel joint to be arranged between end portions of two basic channel bodies, wherein the support channel joint has a receiving end portion adapted to receive end portions of the basic channel portions, the joint being provided with fixing means to fix the support channel joint and the basic channel bodies together.
The invention also relates to a pipe suspending system comprising a support channel according to any one of the above described embodiments, furthermore comprising at least one pipe clip or pipe hanger suspending from a support, wherein the pipe clip or pipe hanger is arranged around the support channel and the pipe received in the support channel at the location of the interconnecting channel body.
The invention also relates to a support channel for a pipe, comprising a plurality of basic channel bodies having an elongate form with an arched channel wall seen in cross section, wherein the end portions of the basic channel portion is received in the end portion of the adjacent channel body to interconnect the two basic channel bodies, and wherein fixing means are provided to fix the basic channel bodies together. In a possible embodiment one of the basic channel bodies has at least one bendable tongue and the other of the basic channel bodies has at least one corresponding opening through which the tongue can be inserted, wherein the tongue can be folded over an edge of the opening so as to fix the basic channel bodies together.
Known support channel structures have straight channel bodies that support only straight lengths of pipe. In practise plastic pipes have bends and can have branches, e.g. T-parts.
Another aspect of the invention has for an object to increase the length of pipe that is supported.
This object is achieved by a pipe support part generally having an open top channel shape, the support part having an end portion for coupling with an end of another support channel body, wherein the support part is connectable to a similar support part in such a way that the interconnected support parts can be arranged in different angular orientations with respect to each other.
In use the end portion of the support part is connected to a channel body of another type, e.g. a basic channel body.
The pipe support part can be assembled with at least one other similar pipe support part into an articulate support channel joint for supporting a pipe bend or a branch piece of a pipe. The at least two pipe support parts are interconnected in such a way that they can be arranged in different angular orientations with respect to each other.
The pipe support part and the articulate support channel joint according to the invention provides a means to support the pipe also at bends or branches. Furthermore it provides flexibility, because the pipe support parts constituting the articulate support channel joint can be arranged in different angles adjusted to the angle of the pipe bend or branch to which the support channel joint is mounted. The support of pipe bends increases furthermore the fire safety, because the entire length of a pipe can be supported and protected against fire and heat from below.
In a preferred embodiment the support part has a receiving end section and a connecting end section, the receiving end section having an arched channel wall in cross section for receiving the end of another channel body, the connecting end section having means for interconnecting with the connecting end section of another support part.
In a practical embodiment the connecting end section has a substantially flat bottom and (manually) bendable upstanding side walls which are at least partially separated from the bottom, such that the side walls are bendable into a curve. The flat bottoms of two or more connecting end sections are placed on top of each other such that they partially overlap.
In a possible practical embodiment, the bottom of the connecting end portion is near its end provided with a through hole for a hinge member. The hinge member can be passed through the through holes such that the connecting end sections of the pipe support parts can be interconnected and can be rotated about said hinge member.
It is also possible to provide an embodiment wherein the connecting end section is provided with a hinge member as a connection means, which hinging member is connectable with a complementary hinge member of another similar pipe support part, or with a through hole of another pipe support part, so as to form a hinging arrangement. Preferably the hinge member is integral with the connecting end section. The integral hinge member could be attached to the connecting end section e.g. by welding, but is preferably formed out of one piece with the connecting end section.
The hinge member or hinge members define a hinging axis that extends preferably substantially perpendicular to the radius of curvature of the pipe to be supported extends. In practice the hinge axis will be substantially vertical. The interconnected pipe support parts can be swiveled relative to each other around the hinging axis. Thus, the assembly of pipe support parts according to the invention can be readily adjusted to support pipe bends with different bend radii and angles in the pipeline to be supported.
Preferably the pipe support part is made of metal, more preferably it is formed in one piece from metal sheet material. The use of metal provides the advantage that it provides better resistance against heat and fire from below and thus better support and protection of the pipe.
In a possible embodiment the receiving end section and the connecting end section each have a longitudinal axis, wherein said longitudinal axes are parallel to each other.
This aspect of the invention also relates to an articulate support channel joint for supporting a pipe bend or a branch piece of a pipe, said support channel joint comprising at least two pipe support parts as set out in the above, wherein the at least two pipe support parts are interconnected in such a way, possibly by a hinge arrangement, that they can be arranged in different angular orientations with respect to each other. By means of the hinging arrangement the receiving end sections can be swiveled in an orientation such that they can be aligned with and connected to other channel bodies (e.g. basic channel bodies) of the pipe supporting channel.
It must be noted that the term “articulate” used throughout the application is not limited to joint structures having a hinging arrangement with a hinging member. Also other joints that provide the articulation and adjustability are meant to fall within the term “articulate”. A practical example of another articulate support part could include a bendable joint.
The invention furthermore relates to a support channel for a pipe, comprising at least two basic channel bodies which extend under an angle with respect to each other, said basic channel bodies each having an elongate form with an arched channel wall seen in cross section, the support channel furthermore comprising at least one articulate support channel joint as described in the above, which articulate support channel joint is arranged between and coupled to the end portions of said two basic channel bodies.
The support channel can be suspended by means of pipe clips or pipe hangers suspending from a ceiling or other support structure. The pipe clips or pipe hangers can be arranged around the pipe and channel parts. In a possible arrangement the pipe clips can be arranged around the pipe support part according to the invention at the articulate support channel joints.
It was found that a problem that occurs with support channels as are mentioned at the outset, is that through condensation of room air a fluid film arises between the inner surface of the channel and the outer surface of the pipe. This fluid film becomes permanent and deteriorates the quality of the plastic pipe and will lead to hair cracks in the pipe and eventually to failure of the pipe.
Another aspect of the present invention has for an object to overcome this problem.
This object is achieved by a support channel as described at the outset, wherein spacer elements are arranged on the inner surface of the channel.
The spacer elements inhibit a surface contact between the pipe outer surface and the channel inner surface and prevent that a fluid film can build up between them.
In a preferred embodiment the channel is made of metal. Preferably it may be made of thin metal of about 0.8 mm thickness. The length of the channel pieces can be 2-3 m.
The spacer elements are preferably non-metallic, in particular a plastic material or an elastomer material is preferred.
The spacer elements may be formed as strips. The strips can be arranged on the inner side of the channel in tangential direction, in longitudinal direction, or a combination thereof (spiral shape).
Alternatively, the spacer elements can also be formed as spacer blocks.
A configuration in which spacer strips and spacer blocks are used is also conceivable.
The spacer elements may be attached to the inner side of the channel in several ways. One option is to adhere the spacer elements to the inner surface of the channel e.g. by means of an adhesive. The plastic or elastomer could for example also be extruded as a strip directly on the inner surface of the channel body.
Another possible embodiment has openings provided in the channel and the spacer elements have one or more attachment members which are received in said openings so as to connect the spacer elements to the channel body.
Preferably the spacer elements have an outer engagement member that engages on the outer surface of the channel body, and a bridge member extending through the opening in the channel member that is interconnected with the outer engagement member and the spacer element.
Preferably, the attachment members are substantially mushroom shaped protrusions with a head and a stem, which protrusions are inserted through the openings, such that the head of the mushroom shape engages the outer side of the channel body and forms the outer engagement member and the stem forms the bridge member.
In another embodiment the spacer element is formed as a strip and the outer engagement member is a strip that extends in the same direction as the strip-shaped spacer element, wherein, preferably, the strip-shaped spacer element and the strip shaped outer engagement member are extruded on the inner side and outer side of the channel body respectively, wherein the bridge members are formed by extruded melt that has flown into the openings in the channel body during extrusion.
In a particular practical embodiment the arch of the channel body extends over more than 180°. As the arch extends over more than 180° the channel body can be snapped on the plastic pipe.
Alternatively, the invention can be defined as follows: a support channel for a pipe, comprising a channel body having an elongate form with an open top, wherein spacer elements are arranged on the inner surface of the channel body.
The invention also relates to a method to manufacture a support channel as described in the above.
The invention will be described in more detail in the following description with reference to the drawings.
In
A support channel in which in use a pipe is received, is made up of main channel bodies 1 which in a possible embodiment are interconnected by intermediate interconnecting channel bodies 2. In the shown embodiment of
In the example of
In general the basic channel bodies 1 will have a considerably greater length than the interconnecting channel bodies. It must be noted however, that the fixing structure with the bendable tongues 4, can also be used to interconnect directly two basic channel bodies 1 in a similar way as is described with reference to
In
The interconnecting channel body 12 has at its end regions two parallel tangential ribs 13 formed in the wall. The tangential ribs 13 protrude towards the outer side of the channel body 12 and define between them a receiving region 14 on the outer side of the channel body 12. In the receiving region 14 in use a binding means can be accommodated.
In
The pipe 100 can be suspended with the support channel by means of pipe clips or pipe hangers. In
In
In this embodiment the channel body 22 has at either end portion a strip 23 of which the contour is cutout of the wall of the channel body. The strip 23 extends in a pre-assembly state generally in a tangential direction of the wall of the channel body as is shown in
The strip is at one end 24 attached to the channel body 22.
The end opposite the fixed end 24 is a free end having a head 25. The head 25 of the strip 23 has lateral protrusions 27, such that a sort of T-shape is formed. Just above the contour of the head of the strip 23 is provided a recess 26 which has the same width as the strip 23.
In use the strip 23 can be bended out of the channel body 22 and then folded backwards over the open end of the channel body 22 as is illustrated in
In
It is shown in
The pipe 100 can be suspended with the support channel by means of pipe clips or pipe hangers. In
In
The basic channel bodies 201 are interconnected by an interconnecting part 202. The interconnecting part 2 is an adjustable support channel joint that supports the pipe bend 2001. The support channel joint 202 is an articulate part generally configured as an elbow.
The articulate interconnecting part 202 comprises in the embodiment shown in
In
The pipe support part 221 comprises a receiving end section 222 and a connecting end section 223. The receiving end section 222 has an open-top half cylindrical shape. Thus it has in cross section an arched shape. The arched shape has an inner diameter that is preferably slightly larger than the outer diameter of the basic channel bodies 201. Thus the end portions of the basic channel bodies can be received in the receiving end section 222 of the pipe support part 221 as can be seen in
In this particular embodiment the receiving end section 222 is provided at its end regions with two parallel tangential ribs 224 formed in the wall. The tangential ribs 224 protrude towards the outer side of the receiving end section 222 of the channel-like body 221 and define between them a receiving region 225 on the outer side of the receiving end section 222. In use a binding means can be accommodated in the receiving region 225.
In
It must be noted here that instead of tie wraps also other binding means, e.g. such as wire, can be used.
It must also be noted that the basic channel bodies could be attached to the receiving end sections 222 in another way as is shown in
In yet another possible embodiment illustrated in
The connecting end section 223 has a flat bottom 230 as can be seen in
In the bottom 230 near the free end thereof a through hole 234 is provided. The through hole 234 allows the passage of a hinge member as will be described with reference to
In
In another possible embodiment (not shown), the connecting end section 223 can be provided with an integral hinge member part, preferably at the bottom 230. The integral hinge member part can be coupled to another complementary hinge member part of another pipe support part. Alternatively, it is also possible that the connecting end section 223 of one of the pipe support parts has an integral hinge member, and the other pipe support part has a bore as is described in the above, through which the integral hinge members is passed to form a hinge arrangement.
In
It must be noted that the three pipe support parts 221 can be adjusted into a different orientation as shown in
It must be noted here that although not shown in any of the figures, it is very well thinkable that four pipe support parts 221 are interconnected to form an articulate support channel joint to support a crossing in a pipeline.
In the
The support channel has a metal channel body 301, possibly sheet metal with a thickness of about for example 0.8 mm. The length of a channel may vary, but can for example be up to 3 m in length. The channel body 301 is shaped as a hollow cylinder sectioned over the longitudinal direction. In this specific embodiment the arch of the channel wall seen in cross section extends over more than 180°. In this specific embodiment the outer diameter of a pipe 302 that the channel body 301 can be used on and the inner diameter of the channel body 301 are adapted to each other such that the channel body 301 can be clicked on the pipe 302 as is illustrated in
In
In the specific embodiment shown in
The channel body 301 is provided with openings 304 as can be seen in
It is conceivable to extrude the strip material on the channel body 301 whilst it is already formed as a channel. However it is also conceivable to extrude the spacer strips 303 on a flat metal sheet provided with the holes 304 and after forming of the spacer strips 303 bend the flat sheet into a channel form as shown.
The channel body also has lines of elongate openings 306 in them. These openings 306 provide some ventilation when a pipe is arranged in the channel, thereby mitigating the problem of moist residing on the pipe outer surface which can lead to a degrading of the pipe material.
In
In
In
Yet another embodiment of the support channel is illustrated in
Number | Date | Country | Kind |
---|---|---|---|
2010478 | Mar 2013 | NL | national |
2010617 | Apr 2013 | NL | national |
2010618 | Apr 2013 | NL | national |