The present invention is directed to support fixtures for holding sheets having complex three dimensional shapes during heat treatment of the sheets, and more particularly for fixtures having flow channels for facilitating uniform and accelerated heating and cooling of the sheets and mitigating thermally induced distortion of the sheets.
Sheets having a complex shape have numerous uses in many fields. For example, turbines (such as those of, e.g., a jet engine) generally employ one or more such sheets for various purposes, e.g., to generate thrust. It is required of sheets having a complex shape that the sheets be manufactured precisely, accurately, and with uniformity, at least in order to ensure predictability in the sheet's application. However, due to practical aspects intrinsic in manufacturing processes of the prior art, it is difficult to manufacture sheets having complex shapes with the requisite precision, accuracy, and uniformity.
In addition, such sheets are typically heat treated and quenched to impart predetermined properties. However, sheets having the complex shapes tend to warp and distort during heating and quenching. Some fixtures used to hold the sheets during heat treatment and quenching do not eliminate the warping and distortion and can worsen it.
There is an unfulfilled need for fixtures for holding sheets having complex shapes during heat treating.
In one aspect, the present invention is directed to a fixture for holding sheets having complex shapes during heat treating, the fixture comprising: a base having at least one central opening extending there through, the base defining a peripheral foundation; a support structure extending inwardly and upwardly from the base and across the central opening, the support structure having a plurality of first axial and traverse openings extending there through; a sheet engagement structure secured to the support structure, the sheet engagement structure having a plurality of second axial openings extending there through, the sheet engagement structure having a peripheral section and at least one connecting leg extending between portions of the peripheral section; a sheet securing ring removably secured to the sheet engagement structure for slidingly securing a sheet between the sheet securing ring and the sheet engagement structure; and the at least one central opening, plurality of first axial and traverse openings and the plurality of second axial openings cooperating to create a uniform and accelerated flow of fluid through the fixture.
In another aspect, the present invention is directed to a fixture for holding sheets having complex shapes during heat treating, the fixture comprising: a base having at least one central opening extending there through, the base defining a peripheral foundation; a support structure extending inwardly and upwardly from the base and across the central opening, the support structure having a plurality of first axial and traverse openings extending there through; a sheet engagement structure secured to the support structure, the sheet engagement structure having a peripheral section and a second axial opening extending there through; a gap defined between the peripheral section and the sheet engagement structure; a first plurality of tabs extending from the sheet engagement structure configured to engage one or more edge mounted tabs formed on the sheets; and the at least one central opening, plurality of first axial and traverse openings and the second axial opening cooperating to create a uniform and accelerated flow through the fixture.
A fixture 100 in accordance with the present invention is configured for holding one or more sheets having complex three-dimensional shapes, such as for example, a sheet having a predetermined shape as being produced by a hot-forming process. In one embodiment, the fixture 100 holds the sheet during one or more heat treating processes, such as for example heating up to about 1000 degrees Fahrenheit and quenching to 70 to 90 degrees Fahrenheit. In one embodiment, the fixture 100 is configured to hold one sheet having a complex three-dimensional shape. In one embodiment, the fixture 100 is configured to hold a plurality of production sheets wherein each sheet has the same complex three-dimensional shape.
As shown in
The sheet engagement structure 120, having an upper engagement surface 120A, is configured to conform to the complex three-dimensional shape of the sheet. The sheet engagement structure 120 has a plurality of second axial openings 122 extending there through. The sheet engagement structure 120 has a peripheral section 124 and at least one connecting leg 126 extending between portions of the peripheral section 124. The central opening 104, the plurality of first axial openings 108, the traverse openings 110 and the plurality of second axial openings 122 cooperate to create a uniform and accelerated flow of fluid through the fixture 100, for example an atmosphere in a furnace during heating or a cooling medium such as glycol (e.g., 37 to 40 percent concentration) during quenching.
As shown in
As shown in
In one embodiment, as further shown in
The base 102, support structure 106, sheet engagement structure 120, the sheet securing ring 130 and the spacers 132 are manufactured from a suitable metal such as but not limited stainless steel. The base 102, support structure 106, sheet engagement structure 120, the sheet securing ring 130 and the spacers 132 are secured to one another via suitable method including but not limited to welding.
As shown in
The sheet engagement structure 220 has a plurality of tabs 240A and/or 240B extending therefrom for engagement with one or more edge mounted tabs 340A and/or 340B integrally formed on the sheets 300. The tabs 240A are secured to the tabs 340B in a suitable number of locations (e.g., two locations shown) with suitable fasteners 250. In one embodiment, the stack includes 5 to 20 sheets.
Although this invention has been shown and described with respect to the detailed embodiments thereof, it will be understood by those of skill in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed in the above detailed description, but that the invention will include all embodiments falling within the scope of the appended claims.
This application claims the benefit, in accordance with 35 U.S.C. § 119(e), of U.S. Provisional Patent Application Ser. No. 62/264,615; filed on Dec. 8, 2015, which is incorporated herein by reference in its entirety.
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