The present invention relates to a support for a folded garment, and in particular, to a support for a folded shirt.
It is conventional practice in retailing to pack garments, such as shirts, in individual transparent bags and to fold the shirts so as to present an attractive appearance. During manufacturing, when a shirt has been produced, such as when it emerges from a pressing operation that follows sewing assembly, the shirt is folded in a specified manner and is usually provided with additional materials to stabilize the folded shape during packing, shipping, warehousing and distribution of the shirt.
One method of supporting the shirt is to use a cardboard insert, where the cardboard insert is usually in the form of an appropriately shaped flat sheet of cardboard, and is tucked inside a folded body of the shirt. For example, towards the end of a shirt manufacturing process, the cardboard insert may be placed at the back of the shirt, and then portions of the shirt, including the arm portions, may be folded back so as to fold over the cardboard insert, such that the cardboard insert can be said to be located inside the folded body of the shirt.
Further additional materials that can help support the shirt may include a plastic or cardboard insert to shape a neck of the shirt, a plastic or cardboard insert to maintain the shape of a collar of the shirt, and/or pins or clips to prevent slippage of one part of the shirt against another and/or hold the shirt relative to any of the other supporting materials, such as the cardboard insert. For example, one or more plastic clips may be used to secure the sleeves of the shirt to each other to prevent the sleeves from slipping relative to the rest of the folded shirt. One or more layers of a flexible material such as tissue paper may be placed between the shirt and a cardboard insert before the shirt is folded around the cardboard insert. The one or more layers of flexible material may improve the appearance of the folded shirt by, for example, at least partially occupying a volume between the cardboard insert and the shirt such that the shirt is pushed outwardly.
Pins have been used to prevent slippage for decades but many users now specify “metal free” packaging, or otherwise prefer plastic clips because of perceived disadvantages of pins. For example, pins may injure customers if not removed before putting on the garment. Additionally, pins can damage the fabric of the garment if pushed through the yarn, for example. Pins can also become rusty after prolonged storage, and lubricants which may be applied to the pins to prevent rust can leave marks on the shirt. The marks may, for example, be especially visible on white shirts.
Furthermore, using pins, as well as plastic clips, for the aforementioned purpose adds additional time to the manufacture process, since, in many cases, a worker must manually add the pins or clips. The additional time increases with the number of pins or clips that must be used. Further still, using pins or clips adds an additional cost to the finished, packed shirt, both in terms of the additional time taken to package the shirt, and in terms of the cost of the individual pins and clips.
There remains a need to provide an improved method of supporting a folded garment, such as a shirt.
It is the objective of the invention to alleviate one or more of the aforementioned problems.
In a first aspect of the invention there is provided a support for a folded garment. The support comprises a planar supporting member arranged to support the folded garment, and a tab coupled to the planar supporting member, and configured to project from a plane of the planar supporting member. The tab comprises a slot, wherein the slot is configured to receive a thread of a button of the folded garment so as to hold the folded garment in a position against the planar supporting member. The slot further comprises projections forming a series of discrete holes in which a thread of the button of the folded garment may be located.
For example, the discrete holes may be formed between projections from one side of the slot meeting either of the other side of the slot, or projections of the other side of the slot. It will be appreciated that “meeting” does not necessarily mean touching. For example, while a number of discrete holes may be formed by the projections, there may be a relatively small space between the projections from one side and either of the other side of the slot, or projections of the other side of the slot. Therefore, the holes may be thought of as regions of the slot having a relatively large area of no material between each side of the slot, compared with regions of the slot where each side of the slot meet, providing a relatively small area of no material between each side of the slot.
Advantageously, the first aspect provides a support for a folded garment, such as a shirt, which does not require the use of pins or clips to hold the shirt in place relative to the support. This improves the packaging process by improving the speed with which shirts may be packaged and reducing the cost of the packaging process.
Providing a series of discrete holes provides a discrete space in which to locate the thread of the button when the button is pushed through the slot. The thread of the button is then constrained within the discrete hole. This is in contrast to, for example, slots having projections on either side of the slot which interdigitate, such as a zigzag line being cut to form the slot, where no discrete holes are provided. Providing discrete holes allows one hole to be selected for a given button, and provides an increase in space for the thread to be received and accomdated, while still constraining the thread to the discrete hole. This reduces deformation of the tab and reduces the risk of damage to the thread.
Optionally, the tab is integrally formed with the planar supporting member. The term “integrally formed” is intended to indicate that the tab and the planar supporting member are parts of a single body rather than the tab and the planar supporting member being two connected bodies. Alternatively, the planar supporting member comprises an orifice, and the tab is arranged to extend though said orifice in the planar supporting member. That is, the tab may be moved through the orifice to extend therefrom.
The tab may be held in place by any suitable means. For example, the tab may have an enlarged portion having a width greater than the width of the orifice so as to prevent the enlarged portion of the tab from extending through the orifice. Alternatively, an adhesive may be used to connect a portion of the tab to the planar supporting member.
The slot may be elongated, where the slot has a main axis (length) and a minor axis (width), where the size of the main axis is greater than the size of the minor axis. The main axis may, in use, run substantially parallel with an axis of the front buttons of a shirt. The word “slot” is not intended to limit the slot to having planar sides. The slot may have curved and/or angled sides, e.g, the projections of the slot may comprise teeth on one or more sides of the slot.
The series of discrete holes may be formed by projections which do not interdigitate For example, both sides of the slot may comprise projections and the position of the projections may mirror one another so as to form the series of holes.
The projections may be any suitable shape. For example, the projections may be triangle shaped, square shaped, curved etc. The projections may, for example, be teeth or wave-like structures. The projections may be formed integrally with the tab. The projections may be reinforced by, for example, increasing a thickness of the tab at the projections relative to the rest of the tab.
When the projections on both sides of the slot are triangle shaped, the discrete holes may be square, or may be diamond shaped.
The projections may be resiliently deformable.
Optionally, the aperture further comprises an opening, wherein a portion of the slot terminates at the opening and where the opening has a width greater than the slot. The opening may help facilitate moving the button into the slot by allowing the button to first pass through the opening. The opening may have a width greater than the width of the button. The opening may be located in either the tab, the planar support member, or may extend over both the tab and planar support member.
Optionally, the tab comprises a foldable portion, the foldable portion arranged to fold out of a plane of the tab, and comprising a first edge of the slot. The foldable portion may be formed by providing a slit in the tab substantially perpendicular to the slot.
A foldable portion which comprises a first edge of the slot allows the width of the slot to be increased as the foldable portion is folded out of the plane of the tab, facilitating moving a button through the slot.
Optionally, the tab comprises a second foldable portion opposing the first foldable portion, the second foldable portion arranged to fold out of a plane of the tab and comprising a second edge of the slot. The second foldable portion may be formed by providing a slit in the tab substantially perpendicular to the slot.
The first and second edges of the slot may be edges of the slot that run along the main axis of the slot.
Optionally, the planar support member comprises cardboard. The planar support member may comprise plastic.
Optionally, the tab comprises cardboard. The tab may comprise plastic.
The support may further comprise a void. The void may be configured to provide a portion of the support in which no material of the support is present. The void provides a region of the support in which a user can feel the folded garment without interference from the support.
In a second aspect of the invention there is provided an article. The article comprises a folded garment and a support according to the first aspect, wherein the folded garment is folded over the planar supporting member such that a portion of the folded garment comprising the button is located between the planar supporting member and the tab, and a button of the folded garment is received by the tab.
In a third aspect of the invention there is provided a support for a folded garment.
The support comprises a planar supporting member arranged to support the folded garment, and a tab coupled to the planar supporting member, and configured to project from a plane of the planar supporting member. The tab comprises an aperture, wherein the aperture is configured to receive a button of the folded garment so as to hold the folded garment in a position against the planar supporting member.
The aperture may comprise a slot. The slot may comprise projections.
Any of the features of any of the above aspects of the invention may be combined with any other feature of any of the other aspects of the invention, in any combination.
Specific embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
With reference to
In the first embodiment, the tab 5 is coupled to the planar supporting member 4 by extending though an orifice 6 in the planar supporting member 4. The planar supporting member 4 and the tab 5 may be separate components (i.e. not formed integrally), and the tab 5 is placed such that the tab 5 extends through the orifice 6. The tab 5 may have an enlarged portion (not shown) having a width greater than the width of the orifice 6 so as to prevent the enlarged portion of the tab 5 from extending through the orifice 6, and thus preventing the tab 5 from further extending from (and falling out of) the orifice 6.
The tab 5 is arranged to project from a plane of the planar supporting member 4. Such projection allows a portion of the shirt 1 to be placed between the planar supporting member 4 and the tab 5. The tab 5 may be able to pivot and/or flex relative to the planar supporting member 4. For example, the tab 5 may pivot about an axis coaxial with the orifice 6. The material of the tab 5 may also be resiliently deformable such that the tab 5 may flex.
The tab 5 comprises a slot 7. In the embodiment shown in
The slot 7 is configured to receive a button 1a of the shirt 1. That is, the button 1a may be passed through the slot 7. The button 1a is connected to fabric of the shirt 1 in a conventional way, such as by using a thread 53 (shown in
Once the shirt 1 is appropriately folded, the button 1a is moved through the slot 7. When the button 1a is in its normal position, i.e., when a plane of the button 1a generally coincides with a plane of the shirt 1, the width of the slot 7 is less than the width of the button 1a, which prevents the button 1a from passing back through the slot 7. In order to initially move the button 1a through the slot 7, a user may manipulate the button 1a, such as by rotating the button 1a so as to present a smaller width to the slot 7 (i.e. the button 1a is presented to the slot 7 side-on). Once the button 1a has been moved through the slot 7, the button 1a can return to its normal position, i.e. in the plane of the shirt 1. The button 1a is then located on an opposite side of the tab 5 to the portion of the shirt 1 to which the button 1a is coupled to.
The projections 7a, 7b may be resiliently deformable so as to assist with moving the button 1a through the slot 5. The projections 7a, 7b help constrain, grip and/or restrict movement of the thread 53 which connects the button 1a to the shirt 1, so as to hold the button 1a. In place relative to the tab 5. This in turn holds the shirt 1 in place relative to the planar supporting member 4. The shirt 1 is then ready for packing, where, for example, the folded shirt 1 is placed in a transparent plastic bag.
The first and second foldable portions 8, 9, aid with passing the button 1a through the slot 7, because the first and second foldable portions 8, 9 allow the slot 7 to be opened up, i.e. the width of the slot 7 is increased, in order to assist with passing the button 1a through the slot 7. Once the button 1a has passed through the slot 7, the first and second foldable portions 8, 9 can be manipulated so as to return to their normal unfolded position, with the button 1a remaining on an opposite side of the tab 5 than the portion of the shirt 1 to which the button 1a is coupled. Furthermore, the button 1a then prevents the first and second foldable portions 8, 9 from folding back out of a plane of the tab 5 without intentional manipulation, such as when a user removes the tab 5, to avoid accidental removal of the button 1a from the tab 5.
The support 3 further comprises an opening 12 which is located at an end 7c of the slot 7 in the tab 5. The opening 12 is arranged such that it has a greater width W1 than a width W2 of the slot 7. The width W1 of the opening 12 may, for example, be about 1 cm. In the embodiment shown in
The opening 12 provides an enlarged portion of the slot 7 through which the button 1a can be more easily moved. For example, the width WI of the opening 12 may be greater than the diameter of the button 1a. Once the button 1a has been moved through the opening 12, the button 1a may be moved along the main axis of the slot 7 to a position where the slot 7 is sufficiently narrow to hold the button 1a in place, and which holds the shirt 1 in a suitable folded configuration. For example, as shown in
It will be appreciated that the opening 12 is not necessary in all embodiments. In other embodiments the opening 12 may be formed at the opposite end of the slot 7. In further embodiments, there may be two openings, one at either end of the slot 7.
Providing the slot with a series of projections 7a, 7b which do not interdigitate, such as that shown in
Deformation of the tab 5 may lead to an increase in packing space, undesirable appearance, and compromise the structural integrity of the support 3. Additionally, deformation of either the projections 7a, 7b or the tab 5 will reduce the effectiveness of the connection between the shirt 1 and the support 3. For example, deformed projections 7a, 7b will not robustly hold the button 1a. Projections 7a, 7b which do not interdigitate do not suffer from the same drawbacks. This is because a larger distance is provided between the projections 7a, 7b in which the thread 53 of the button 1a may be located. For example, the square holes 19 shown in
A further advantage of projections 7a, 7b which do not interdigitate is a reduction in the risk of damage to the thread 53 of the button 1a. As described above, projections 7a, 7b which interdigitate leave little distance between each projection 7a, 7b along the length of the slot 7. This can cause the thread 53 to be constrained more tightly in its movement between each projection 7a, 7b. If the fit between the thread 53 and the projections 7a, 7b is too tight, excessive rubbing between the projections 7a, 7b and the thread 53 may occur, causing damage to the thread 53.
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While the embodiments described have referred to using projections 7a, 7b to help constrain, grip or restrict movement of the thread 53 of the button 1a, other such means may be used. For example, the slot 7 may have a length that is small enough to prevent substantial movement of the button, i.e. the length of the slot may be comparable to the length of the button. The tab 5 may comprise a number of series of such slots, where the button 1a is placed through an appropriated slot in the series which lines up with the way the shirt 1 has been folded. The support 3 may, for example, be generally I-shaped, generally T-shaped or generally rectangular. In general, the support 3 may be any desired shape.
While the embodiments described have related to shirts, it will be appreciated that the support 3 may be used with other garments having one or more buttons, such as t-shirts, trousers, jumpers, etc. The support for a folded garment described and depicted herein advantageously does not require the use of pins or clips to hold the folded garment in place relative to the support. Wastage is reduced because clips and/or pins are not needed. Costs involved in manufacturing folded garments are reduced because fewer components (i.e. clips and/or pins) are needed. The speed with which garments may be packaged is increased because workers don't need to spend time attaching clips or pins to the support, thus improving the productivity of a packaging process.
It will be appreciated by the person of skill in the art that various modifications may be made to the above described embodiments without departing from the scope of the present invention. The person of skill in the art will also realise that where appropriate, suitable parts of any of the embodiments may be used with other embodiments. For example, the opening 12 of the fourth embodiment may be used in the tab 5 of the first embodiment.
Number | Date | Country | Kind |
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1816620.7 | Oct 2018 | GB | national |
1817148.8 | Oct 2018 | GB | national |