The present invention relates to a support for tilting or synchronized chairs.
Supports for tilting chairs are well known in the art. In general, a chair support includes at least one supporting frame connected to the column of the chair, one mobile frame hinged onto the supporting frame in order to be able to tilt with respect to the support frame, a stiffness adjustment mechanism for the elastic return of the mobile frame that is activated by a knob, and one locking system. The locking system allows for the selective positioning of the mobile frame in a certain number of predetermined angular positions. The supports for tilting or synchronized chairs are also normally provided with a seat lifting and lowering system, basically comprising a gas piston controlled by a lever.
In known types of chair supports, the stiffness adjustment mechanism generally comprises a compression spring. The spring is pivotally connected to the mobile frame and is attached to the supporting frame through a moving support, which permits the spring to be pre-loaded in order to adjust the stiffness.
On the basis of the known technique, the moving spring support basically includes es two elements. A first element slides along a pin, to which it is attached with a screw-internal thread fit, and rests on a locator surface. The pin is one with the user activated stiffness adjustment knob. A second element comprises a flat surface on which the actual spring comes to rest. The two elements are in contact with each other on flat surfaces that are inclined in relation to the spring axis. When the user turns the adjusting knob, the first element moves in the axial direction of the pin, along the locator surface, due to the effect of the screw-internal thread fit. The thrust between the inclined surfaces causes the second element to move in the direction of the spring axis thereby increasing or decreasing the compression of the actual spring depending on the direction of rotation of the knob. The relationship between the two elements described above creates a sliding block type constraint in the axial direction of the actual spring.
The locking system of the mobile frame includes a locking mechanism attached to the supporting frame and the mobile frame respectively, designed for a mutual locking or engaging of the pin-hole, plate-groove or equivalent type. A known system, for example, consists of fixing a notched rod to one of the two frames and a holding element to the other frame, designed to selectively engage with the notched rod in order to stop its movement Another system consists of using a clutch system, in which two plates are fixed to the supporting frame and to the mobile frame, and are coupled together and held under pressure by elastic means or screw-internal thread systems. Yet another system may include the use of spring pins attached to the supporting frame, capable of selectively engaging holes located on the mobile frame.
The locking system may also comprise a device designed to permit the user to engage and disengage the locking system by acting on a control lever that has a lock position and a release position. The lever is generally attached to an engagement mechanism that makes it stable in the locking and release positions in order to avoid accidental activation. If the mobile frame supports the chair back, for example, when the lever is in the locking position, the backrest is fixed at a certain inclination, while when the lever is in the release position, the backrest may be freely tilted in relation to the seat.
However, the locking mechanism may only be engaged if the mobile frame is aligned with one of the predetermined locking positions on the supporting frame. For example, in the case of a pin-hole fit, it is clear that the locking is only possible for those positions of the mobile frame in relation to the supporting frame in which the pin and the hole are precisely aligned. Therefore, if the control lever is directly and rigidly connected to the locking mechanism, it may only move into the locking position if the position of the mobile frame permits the engagement with the locking mechanism. Otherwise the user notices a bothersome resistance on the lever and cannot manage to put it in the locking position.
There are also problems associated with prior art chair supports. For instance, when the user releases the backrest, it tends to return abruptly to the rest position under the thrust of the return spring and sometimes hitting the back of the user.
To avoid these drawbacks, supports for tilting chairs are equipped with an engagement and disengagement device that comprises a mechanism of automatic search for the locking position and a non-return mechanism designed to prevent the abrupt return of the backrest immediately after the release. The automatic search mechanism permits the user to move the lever to the locking position regardless of the inclination of the backrest, or the position of the mobile frame in relation to the supporting frame, and thereafter activates the locking mechanism as soon as the backrest reaches one of the predetermined locking positions.
The non-return mechanism permits the disengagement of the locking mechanism only when the user, after having moved the lever to the release position, leans against the backrest and balances the thrust of the return spring. Both the automatic lock search and the non-return mechanisms must therefore let the engagement and disengagement device release at a later moment in relation to that in which the user moves the control lever from one to another position. These mechanisms, according to the known state of the art, are substantially fabricated through a plurality of moving elements attached to springs that are loaded when the user moves the control lever, and therefore permit the automatic activation, in a subsequent moment, of the actual mechanisms.
In known types of supports for tilting or synchronized chairs, the engagement and disengagement device therefore includes at least one spring for the automatic search of the locking position, one non-return spring, and if necessary also a third spring that permits the stability of the control lever in the locking and release positions.
These particular supports for tilting or synchronized chairs present certain shortcomings and drawbacks. For example, the engagement and disengagement device of the locking means of the mobile frame is somewhat complicated and expensive due to the presence of various moving elements joined together and the use of at least two or three springs. Due to the high number of components, the device is somewhat laborious to assemble and may be subject to malfunctioning over a period of time.
Furthermore, the stiffness adjustment mechanism for adjusting the stiffness of the return of the mobile frame, fabricated according to the known technique, presents certain drawbacks. In particular, when the mobile frame tilts, the return spring, which has one end pivotally connected to the mobile frame, and the other end attached to the supporting frame with a sliding block type of constraint, flexes in relation to its axis. The spring does not therefore work solely by compression in axis, but is also stressed by flexural forces. This fact decreases the fatigue life of the actual spring and makes the mechanism less reliable over a period of time. It is theoretically possible to oversize the spring to compensate for the fact that it is stressed out of axis, but this may lead to problems of excessive return force and of overall dimensions since the available space is very limited.
Another drawback of the known type supports for tilting or synchronized chairs is the fact that they comprise three separate control and adjustment devices to control the seat gas lift and lowering system, to lock the backrest and to adjust the stiffness of the return spring respectively. However, the presence of many control devices may confuse the user. Furthermore, the presence of levers or knobs that protrude from the supporting frame are a disadvantage from an aesthetic point of view.
Accordingly, there exists a need for a support for tilting or synchronized chairs that ameliorates the aforementioned drawbacks and deficiencies. The present invention fills these needs as well as other needs.
In order to overcome the above stated problems and limitations there is provided a support for tilting or synchronized chairs, including a device for the engagement and disengagement of the backrest lock, of particularly simple fabrication, formed by a reduced number of components, while allowing both the automatic search of the locking position and the non-return function. In particular, the present invention provides a support for tilting or synchronized chairs in which the backrest return spring is solely stressed by compression and not by flexure which increases the durability and reliability of the mechanism. In addition, the present invention provides a reduced number of control levers in order to make use more ergonomic and also to improve the aesthetic aspect of the chair fitted with the actual support.
In general, the support device of the present invention includes a supporting frame, at least one mobile frame coupled with the supporting frame, an elastic member coupled with the mobile frame and the supporting frame, a stiffness adjustment mechanism coupled with the elastic member, a locking mechanism for engaging the mobile frame with the supporting frame, and an actuation device for engaging and disengaging the locking mechanism.
The actuation device may be selectively activated by a control knob, wherein the actuation device includes a rocker arm coupled with the control knob that swings around a fulcrum, and a return arm that is generally rigid and non-deformable. The return arm is connected to the end of the rocker arm to which the locking mechanism is attached. The rocker arm has at least two positions of stable equilibrium that are determined by the engagement or disengagement of the locking mechanism. Further, the rocker arm comprises a lever arm positioned between the fulcrum and the return arm, the rocker arm is adapted to undergo elastic deformation due to the effect of an operation of the control knob, which moves the rocker arm between the positions of stable equilibrium, and whenever during the operation of the device there are opposing forces on the locking mechanism that prevent the movement of the return arm, the accumulation of the elastic deformation energy in the rocker arm moves the return arm upon the decrease of the opposing forces.
An alternative embodiment of the present invention includes an outer shell, an elastic member, a stiffness adjustment mechanism, a locking mechanism, an actuation device, and first and second pins. The outer shell has a front portion and at least one guide or slot associated therewith where the front portion of the outer shell is coupled with the seat. The elastic member is coupled with the outer shell and the stiffness adjustment mechanism is coupled with the elastic member. The locking mechanism is used for engaging the outer shell with the backrest frame. The actuation device engages and disengages the locking mechanism, and the actuation device may be selectively activated by a control knob. The actuation device includes a rocker arm coupled with the control knob that swings around a fulcrum, and a return arm that is generally rigid and non-deformable. The return arm is connected to the end of the rocker arm to which the locking mechanism is attached. The rocker arm has at least two positions of stable equilibrium that are determined by the engagement or disengagement of the locking mechanism. The rocker arm comprises a lever arm positioned between the fulcrum and the return arm. The rocker arm is adapted to undergo elastic deformation due to the effect of an operation of the control knob, which moves the rocker arm between the positions of stable equilibrium. In operation, there are opposing forces on the locking mechanism that prevent the movement of the return arm. The accumulation of the elastic deformation energy in the rocker arm moves the return arm upon the decrease of the opposing forces.
The first pin is associated with the return arm and is coupled with the outer shell. In addition, the first pin is coupled with the backrest frame. The second pin is coupled with the elastic member and positioned within the guide formed in the outer shell. A portion of the second pin is coupled with the backrest frame and the backrest frame is coupled with the seat. The seat and backrest frame may move between positions as the backrest frame rotates about the first pin and as the second pin slides within the guide formed in the shell.
Additional objects, advantages and novel features of the present invention will be set forth in part in the description which follows, and will in part become apparent to those in the practice of the invention, when considered with the attached figures.
The accompanying drawings form a part of this specification and are to be read in conjunction therewith, wherein like reference numerals are employed to indicate like parts in the various views, and wherein:
Referring now to the drawings in detail, and initially to
As best seen in
Support 10 also includes a locking system, designed to permit the user to lock the back of the chair in an angular position that may be selected from a predetermined number of locking positions. The locking system operates to oppose the return force of the spring 24. The locking system basically comprises a locking mechanism, attached to supporting frame 12 and to mobile frame 14, and an actuation device for engaging and disengaging the locking mechanism. The actuating device may be activated by the user using a relative control device that has at least one locking and one release position. As shown in
The locking mechanism includes at least one pin 32 which is attached to supporting frame 12, designed to engage in at least one hole 34 in mobile frame 14. Preferably, there are two pins 32 side by side, and mobile frame 14 that includes a plurality of holes 34 arranged along two staggered rows to increase the number of selectable locking positions.
As best seen in
The engagement mechanism is attached to supporting frame 12 and to rocker arm 36 and is adapted to determine at least two positions of stable equilibrium of rocker arm 36, which allows rocker arm 36 to rotate around pin 38 solely between the aforementioned positions. With reference to
Lever arm 48 is capable of deforming in order to permit the device to store elastic energy. The elastic deformation of lever arm 48 allows a non-return effect to be achieved. Furthermore, to achieve the automatic lock search, lever arm 48 acts rigidly and an elastic member is inserted between return arm 40 and the locking mechanism. In particular, lever arm 48 comprises a first shank 54 and a second shank 56. Second shank 56 is not rejoined to the body of the rocker arm 36, but has one end free, which may rest on a protruding tooth 58 of the actual rocker arm. Therefore it will be understood that lever arm 48 has a different flexural strength in both directions of rotation of rocker arm 36 around pin 38. Second shank 56 opposes flexure only if the flexure tends to compress it against tooth 58. The reverse is also the case, due to the discontinuity that distinguishes it, it makes no contribution to the flexural strength of lever arm 48.
As best seen in
The stiffness adjustment mechanism for the return spring 24 is best seen in
In operation, as best seen in
When the knob 30 reaches the locking position, the mechanism is in the configuration shown in
When knob 30 is turned from the release position to the locking position, lever arm 48 of rocker arm 36, by pushing return arm 40, acts as a basically rigid element in a flexural sense. Both shanks 54, 56 oppose the flexure of lever arm 48, due to shank 56 resting against tooth 58.
Starting from the locking position of
Turning the knob 30 to the release position has the effect of flexing lever arm 48 of rocker arm 36. In this case, lever arm 48 is easily deformed in an elastic way because only shank 54 opposes the bending, while the discontinuous shank 56 does not react. The mechanism therefore takes on the configuration of
Furthermore, as best seen in
The present invention for a chair support overcomes or ameliorates the drawbacks and deficiencies in the prior art. Specifically, the rocker arm, which can be elastically deformed, permits the chair support to release at a later moment in relation to the activation of the control knob by the user, and therefore permits the non-return effect or the automatic lock search to be achieved without having recourse to springs or other elastic elements. In addition, the chair support may be fabricated with a limited number of simple components and therefore with limited costs. Another advantage of the present invention is that it permits a particularly long-term reliable support to be fabricated due to the constructional simplicity of the engagement and disengagement device of the locking mechanism. To improve the reliability of the support further, the stiffness adjusting mechanism includes a moving support capable of rotating in order to keep the return mechanism aligned with the axis of compressive stress, thereby eliminating flexural stress that could reduce their fatigue life. Yet another advantage of the present invention is that the engagement and disengagement device may be activated with a particularly limited force, which permits the locking and release control to be accomplished through a wheel or knob incorporated in the gas system control lever. The association between the seat lifting and lowering control and the backrest locking and release control reduces the number of controls that protrude from the supporting frame. This improves the ergonomics and ease of use, and also the aesthetic aspect of the actual support and of the chair on which it is mounted.
The features and concepts set forth in the present invention may also be implemented in the form of an alternative support frame 100 as illustrated in
As best seen in
As best seen in
As best seen in
It will be understood and appreciated that support 100 may also comprise the stiffness adjustment mechanism, the locking mechanism, and height adjustment devices through levers 26, 28 as described above or those otherwise known in the art. It will be understood that the locking mechanism will operate to couple outer shell 108 with the backrest frame to prevent movement of backrest and seat relative to support 100.
The alternative embodiment of the present invention for a chair support provides additional advantages over the prior art. Specifically, during the construction and assembly stages, the alternative embodiment facilitates the fabrication of the same chair in different customized models, in particular due to the use of pins 22, 78, 114, which define easily usable lateral points of attachment on support 100 that are not constraining for the conformation of backrest frame 106 or seat 104. Further, backrest frame 106 may be formed in a single piece to eliminate the use of a bar or tube-like rigid support with maximum freedom of configuration in the choice of the form and materials. Moreover, the alternative embodiment is easy to use because the weight of the user, according to the tilt of the axis of links 116, passing through the centers of pins 114, 118 tends to make the mechanism move forward or backward thereby facilitating adjustment of support 100.
While particular embodiments of the invention have been shown, it will be understood, of course, that the invention is not limited thereto, since modifications may be made by those skilled in the art, particularly in light of the foregoing teachings. Reasonable variation and modification are possible within the scope of the foregoing disclosure of the invention without departing from the spirit of the invention.
Number | Date | Country | Kind |
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CR2002000021 | Jun 2002 | IT | national |
CR2003U00004 | Mar 2003 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US03/18421 | 6/11/2003 | WO | 12/22/2004 |