The present invention pertains to a method and a support mechanism for precisely adjusting a position and orientation of an optical element with respect to an optical axis of a beam path, in particular for use in a laser arrangement.
Such support mechanisms are used for coupling optical elements to a mechanical assembly. They are required, for example, for lenses but also for optical elements of all types, such as mirrors for laser devices. In many applications comprising optical systems an adjustment of the single optical elements such as lenses, mirrors or prisms has to be extremely accurate. In particular if interferometry is involved, the accuracy has to be precise down to the fraction of a wavelength. A general problem with such mounts is that the rotational symmetry of mounted optical systems can be impaired.
Ultra-short pulse laser systems, i.e. laser arrangements which are capable of producing or amplifying laser pulses having a characteristic pulse duration in the femto- or picosecond range, have long been known in various embodiments from the prior art, femtosecond and picosecond lasers being used in a growing number of applications of various types. A laser arrangement of this kind is disclosed, for instance, in the European patent application EP 2 284 965. Such laser systems use cavities or laser resonators having two mirror elements defining the beam path and a laser medium. Here, mode-coupled femtosecond and picosecond lasers use as a rule a so-called extended cavity with a multiplicity of mirror elements for beam guidance, folding of the beam path ensuring the desired compactness of the design. Such a design is relevant in particular when the pulse repetition frequency is to lie in the MHz range, for example in the case of a typical pulse repetition frequency in the range of 1 to 120 MHz. Such a repetition frequency requires, for maintenance of a practicable compactness, the use of such an extended cavity with two or more deflecting or folding mirrors which have a curvature or may be designed to be planar.
Typical resonators of such laser arrangements have a sensitivity of 50 μrad in the case of some elements, i.e. in the case of (undesired) tilting of an element out of the optimum state by this angle, a marked loss of performance of several percent results.
Thus, there is a need for a support mechanism and a method for highly precisely and reliably arranging a position and orientation of an optical element.
Various different kinds of support mechanisms for optical elements are known from prior art and disclosed, for instance, in the documents U.S. Pat. No. 6,016,230, DE 3 531 640 or DE 10 2008 039 788.
DE 103 03 549 B3 discloses an optical device having a tubular support mechanism for holding an optical element. The disclosed optical device comprises a controlling device for controlling a deformation unit of the support mechanism, for instance a piezoelectric ceramics module or a shape-memory-alloy. A deformation of the support mechanism by means of the deformation unit can be actively controlled in such a way that the support mechanism can hold the optical element by means of clamping or release it. However, disadvantageously, the engineering effort of this setup is rather high.
In some known systems an optical element that is keyed, i.e. its outer jacked being inclined with respect to an optical axis, is adjusted by rotating it inside of a mount. In order to fix the adjusted orientation of the optical element subsequently to the adjustment, the optical element is pressed against an abutment by means of a spring force or a defined momentum. This solution has three main disadvantages. First of all, the shock resistance of such a mechanism is rather low, so that the adjustment can easily be lost through shocks or vibration. Second, the adjustment of the optical element can be lost also because of the pressing. And third, the optical element is only badly accessible for the adjustment procedure.
It is therefore an object of the present invention to provide an improved support mechanism and method for precisely adjusting a position and orientation of an optical element with respect to an optical axis of a beam path and fixing the adjusted position and orientation.
It is a particular object of the invention to provide such a support mechanism that offers a good accessibility for the adjustment procedure, in particular allowing a motorized adjustment of an optical element's position and orientation.
Another object is the provision of such a support mechanism with low constructional and material costs, in particular comprising a small number of components.
It is a further object to provide such a support mechanism which has increased robustness and stability, offering a stable and shock-resistant adjustment of an optical element's position and orientation.
A further object is the provision of such a support mechanism which has increased robustness and stability of the performance parameters even over relatively long periods.
Another object of the present invention is to provide such a support mechanism with a reduced engineering effort and cost of materials compared to prior art, in particular wherein for adjusting the position and orientation of the optical element no active control by a controlling device is needed.
At least one of these objects is achieved by the support mechanism according to claim 1, the method for positioning and orienting an optical element according to claim 9 and/or the dependent claims of the present invention.
According to the present invention, an optical element having a circular cross-section is held in a hollow-cylindrical opening of a mounting frame by means of a collet. The optical element in particular is or comprises an optical lens, a mirror or a prism for use in laser arrangements and applications. An adjustment of the optical element's tilt orientation is carried out by rotating the collet inside the hollow-cylindrical opening. The optical element inside of the collet follows the rotational movement of the collet. The collet's inner contour is inclined with respect to its outer contour, so that by turning the collet inside the hollow-cylindrical opening an angle of the optical element is adjustable. An adjustment of the optical element's position in the collet is carried out by a clamping of the collet by means of a clamping nut. These features allow an adjusting setup of laser systems.
The mounting frame is attachable to a surface, in particular a surface of a laser arrangement, for instance by means of screws, bolts, glue etc. In a preferable embodiment of the invention the mounting frame is made of aluminum and the hollow-cylindrical opening is a circular boring. The mounting frame, in particular the hollow-cylindrical opening, preferably is hard-wearing, particularly hard anodised or ceramic-coated.
According to the invention the opening of the mounting frame has a first end and a second end, wherein a thread screw is located at the first end. Preferably, in between the first end and the second end the opening has a hollow-cylindrical surface for accommodating the collet. Preferably, a conical necking is provided at the second end, being designed for blocking the collet and to act as a counterpart for the collet jaws. Naturally, the opening of the mounting frame need not be completely hollow cylindrical. For instance, the hollow cylinder need not be closed completely but can have a lateral opening or several longitudinal slots, in particular for reducing material costs or weight. Also, the opening may comprise two or more hollow cylinders of different diameters.
According to the invention the collet comprises a multitude of collet jaws and is designed for at least loosely holding the optical element in a circular opening, preferably with at least one degree of freedom. A taper key preferably can be provided in the collet that causes the optical element to follow rotational movements of the collet. The collet jaws are designed to interact with a counterpart of the mounting frame in such a way that applying an axial pressure on the collet pushes the optical element into a determined position. The collet is designed in such a way that applying a radial pressure on the collet clamps the optical element inside the collet, thus fixing a position of the optical element. Preferably, the collet is made of hardened steel, particularly vacuum hardened.
Furthermore according to the invention, a clamping nut and the collet are designed for being positioned in the hollow-cylindrical opening in such a way that the optical element is held fixedly in the collet. Particularly, a ring-shaped circular clamping nut with an external thread is threadable onto a thread screw of the opening of the mounting frame for holding the collet with the optical element in the opening and for applying pressure on the collet in order to position the optical element and/or to fix a position of the optical element.
In a preferred embodiment the clamping nut is designed in such a way that, when the clamping nut is tightened on the thread screw, a surface of the clamping nut is positioned flush with a surface of the mounting frame. Preferably, this surface has a plurality of depression or elevation features, in particular designed for being engaged by a tool or an apparatus for rotating the clamping nut.
In a preferable embodiment of the invention the clamping nut and the collet with the optical element form a cavity inside the opening of the mounting frame. Preferably, this cavity is fillable with an immobilizing agent, such as a liquid adhesive. Advantageously, a radial boring to the cavity is provided in the mounting frame, allowing filling the immobilizing agent into the cavity after the collet and the clamping nut have been inserted into the opening.
The invention in the following will be described in detail by referring to exemplary embodiments that are accompanied by figures, in which:
a shows an exemplary embodiment of a support mechanism according to the invention with a mounting frame having a circular boring accommodating an optical element;
b shows the mounting frame of
a shows the insertion of an optical element into the collet of
a-b show the collet of
a shows the assembly of the components of the support mechanism of
b-c show the support mechanism of
a-c show three exemplary embodiments of a support mechanism according to the invention having different means for fixation of the optical element;
a-e show five flow diagrams illustrating preferable embodiments of the method according to the invention; and
In
The mounting frame 1 is designed to be positioned in a beam path and to be fixed to a surface 6 by attaching means 16, e. g. two or three screws, in this example provided as four screws. For example, the mounting frame 1 can be mounted on a base component or base plate of a laser arrangement, the base component or the base plate in particular having at least one further optical element.
b shows the mounting frame 1 of
The collet 3 is shaped circularly with a basically cylindrical opening 35 for holding a likewise cylindrical optical element 2. The collet 3 has a first part 31 and a second part 32.
The first part 31 is basically cylindrically and has a diameter into which the optical element 2 can be fed in. The first part 31 comprises a circular contact area 36 for contacting the optical element 2 and a necked throat 34 for blocking a transit of the optical element 2 beyond this end of the collet.
The second part 32 comprises a multitude of collet jaws 33. The collet jaws 33 are arranged and designed in such a way that the optical element 2 is prevented from leaving the collet 3 autonomously at the second part 32. Also, there are clearances between the tips of the collet jaws 33 into which a forklike tool is insertable.
In
b and 3c show the collect chuck 3 with the optical element 2 inserted. In the cross-sectional view of
Though, without a pressure applied on the collet jaws 33 this support is only loosely, the collet jaws 33 in this position block the return path of the optical element 2, so that the optical element 2 stays inside of the collet 3. The collet jaws 33 are designed in such a way that a pressure on their tips is transferable into a pressure against the optical element 2, pushing it against the necked throat.
The first part 31 of the collet 3 is designed in such a way that a uniformly applied circumferential pressure narrows the diameter of the cylindrical opening 35 at the circular contact surface 36, thus supporting the optical element 2 more tightly.
a, 4b and 4c illustrate a preferable embodiment of the method for adjusting the optical element 2 according to the invention, showing a preferable support mechanism according to the invention in a cross-sectional view.
The clamping nut (4) and the collet (3) are designed for being positioned in the opening (10) in such a way that the optical element (2) is held fixedly in the collet (3).
a shows the steps S2 and S3. First, the collet 3 holding the optical element 2 is positioned in the circular boring 10 of the mounting frame 1 (S2), so that the collet jaws 33 loosely rest on the hollow cylinder surface of the accommodation area 13. Then the ring-shaped circular clamping nut 4 is positioned on the screw thread 14 (S3), the inner diameter of the clamping nut 4 fitting the outer diameter of the first part 31 of the collet 3.
In
As the clamping nut 4 is threaded partially into the circular boring 10, it is pushed against the collet jaws 33, thus applying a first axial force F1 to the collet 3. The collet jaws 33 are pushed against the conical necking 15. Due to the special design of the components collet jaws 33, clamping nut 4 and conical necking 15, the collet jaws 33 are squeezed together by a compression force F2 exerted by the conical necking 15. When the clamping nut 4 is threaded further into the circular boring 10 the collet jaws 33 exert a compressing force F4 on a chamfered edge of the optical element 2. This force effects a movement of the optical element 2 towards the necking throat 34 with a second axial force F5. The collet jaws 33 are designed in such a way that a pressure on their tips is transferable into a pressure against the optical element 2, pushing it against the necked throat.
Preferably, the optical element 2 is keyed, i.e. the circular contact surface 36 of the collet 3, a front face or the outer jacket of the optical element 2 is inclined with respect to the optical axis. In that case, the orientation of the optical element 2 relative to the axis can be adjusted by turning the element and/or the collet 3 around the axis.
At this stage, the coarsely adjusted mounting frame 1 preferably is attached to a surface 6 for fine-adjustment of the optical element 2.
A tool 5, in particular a forklike tool, having one or more tines, spikes or prongs, is then inserted into one or more clearances between the collet jaws 33 for performing the next step S5 of the method: adjusting a tilt orientation of the keyed optical element 2. The tool 5 is used for rotating the collet 3 in the circular boring 10, in particular around the optical axis of the beam path, until the optical element 2 reaches the desired orientation. The movement of the tool 5 can be motorized.
In
Additionally, due to the form of the clamping nut 4 and the collet 3, the tightening of the clamping nut 4 (S7) results in a compression of the circular contact surface 36 around the optical element 2 by a radial force F3. Thus, a defined position and orientation of the optical element 2 with respect to the collet 3 is ensured.
As a result, when the clamping nut 4 is completely threaded in, the collet 3 is positioned fixedly in the circular boring 10, and the optical element 2 is positioned fixedly in the collet 3. The tool 5 can be removed and the adjustment is finished. If not already done so, the mounting frame 1 can now be attached to a surface 6.
The
In
Also in
In
In
b and 6c show a second and a third embodiment of the method, wherein each method, compared with the first embodiment, comprises one or two additional steps after step S2. In
d and 6e show a fourth and fifth embodiment of the method, wherein each method, compared with the embodiments illustrated in
The depicted laser arrangement 90 has at least one pump source 91, in particular a laser diode source, for pumping an amplifying laser medium 94 for producing a laser emission, the pump beam path being led via a sequence of lenses 92 as an incoupling optical system and a dichroic pump mirror 93. The coupling-out of the useable laser emission AS is effected via an outcoupling mirror 95 downstream of the laser medium 94. In this example, Yb:KYW is used as laser medium 94, which is placed within the laser resonator with a plurality of curved or planar resonator mirrors 96, i.e. folding or end mirrors. The laser resonator also has two Herriot mirrors 97 and a saturable absorber mirror 98 as a component for producing mode coupling. These components present in the laser resonator, with their optical surfaces, can also be grouped and combined to give resonator elements as described in the EP 2 284 965.
The ultra-short pulse laser system shown by way of example is specifically in the form of a femtosecond laser with Yb:KYW or Yb:KGW as laser medium 94, with a laser diode at 980 nm as pump source 91. The saturable absorber mirror 98 serves for starting and stabilizing the mode coupling. The laser is operated in the soliton mode-coupling range and contains a number of laser folding mirrors 96 having a negative group velocity dispersion. It requires no external pulse compression, for example in contrast to the chirped-pulse mode. This and further laser arrangements can, however, also be formed, for example, as restorable amplifiers, i.e. as laser amplification arrangements.
Although the invention is illustrated above, partly with reference to some preferred embodiments, it must be understood that numerous modifications and combinations of different features of the embodiments can be made. All of these modifications lie within the scope of the appended claims.
Number | Date | Country | Kind |
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12193543.1 | Nov 2012 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2013/073567 | 11/12/2013 | WO | 00 |