Support mechanism for tilted window sash

Information

  • Patent Grant
  • 6684454
  • Patent Number
    6,684,454
  • Date Filed
    Tuesday, December 18, 2001
    22 years ago
  • Date Issued
    Tuesday, February 3, 2004
    20 years ago
  • Inventors
  • Examiners
    • Estremsky; Gary
    • Williams; Mark
    Agents
    • Cooper; Leonard
Abstract
A cord tensioned by a spring supports the sash of a hung window in a stationary position while the sash is tilted for cleaning. The cord pulls a pulley attached to the spring which extends as the sash is further tilted. A tubing houses the spring and pulley and provides a stop that limits the maximum tilt of the sash.
Description




BACKGROUND OF THE INVENTION




Hung windows that tilt in for cleaning have a problem in that the tilted sash needs support during the cleaning process. Thus extra props must be utilized, or the worker supports the tilted sash by hand. Then both hands are not available for cleaning. Additionally, in many conventional constructions, an overly tilted sash will entirely separate from the window frame—with possibly harmful results.




Further, when returning a tilted sash to the vertical position, a failure to properly latch the sash may allow the sash to freely fall to a fully tilted position or even separate from the window frame—again with possibly harmful results.




SUMMARY OF THE INVENTION




The general objective of this invention is to provide a device that will support a tilt-in type window sash in a relatively horizontal position and leave both hands free to wash the outer window pane. A secondary object of this device is one of safety. The sash is prevented from falling dangerously into the interior of the house if the sash is not returned to its proper position after tilting.




A mechanism that is placed in the upper portion of the inner track of a conventional tilt-in type double hung window, supports a tilted-in window sash in varying wash positions. This device includes a tube with a small cylinder inserted into each end; the cylinders have openings to accept a mounting screw that attaches the tube to the window jamb. Within the tube is an extension spring. The top of the spring is attached to the top cylinder; the bottom of the spring is attached to a pulley, which moves through the tube as the device is operated.




A strong flexible cord is attached at one end to the bottom of the tube. It then passes through the tube, around the pulley, and then out of the tube through a hole in the bottom cylinder. The other end of the cord attaches to a mounting block, which is, in turn, attached to the sash. The design of the mounting block facilitates adjusting the maximum tilt of the sash. To set the maximum tilt, the window sash is first moved to the lowest desired tilt-and-wash position. Excess cord is then pulled through the mounting block until the spring in the tube is extended to the length of the tube. The mounting block automatically locks the cord at this position. Because the device is intended to work in a pair, one on each side of the sash, this cord length adjustment ensures that the springs on each side of the sash and the cords attached to them will be under equal tension, thus supporting the sash equally on each side. The spring tension will support the sash stationary at angles from vertical to the maximum tilt that was set through this cord adjustment. The sash's weight keeps the sash at the tilted position in opposition to the spring tension.











BRIEF DESCRIPTION OF THE DRAWINGS




There are shown in the drawings embodiments that are presently preferred. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown, wherein:





FIG. 1

is a top perspective exploded view of a tilted window sash support mechanism in accordance with the invention;





FIG. 2

is a top perspective view of a top-mounting stopper of a tilted window sash support mechanism of

FIG. 1

;





FIG. 3

is a bottom perspective view of a bottom-mounting stopper of a tilted window sash support mechanism of

FIG. 1

;





FIG. 4

is a top perspective view of a cord pulley of the tilted window sash support mechanism of

FIG. 1

;





FIG. 5

is a top perspective view of a sash-mounting block of the tilted window sash support mechanism of

FIG. 1

;





FIG. 6

is a side elevation view of the block of

FIG. 5

;





FIGS. 7 and 8

are enlarged views showing a path for the cord in the block of

FIGS. 5

,


6


;





FIG. 9

is a side elevation view, partially in section, of the invention positioned in a double-hung window with bottom the sash of the window supported in a tilted position;





FIG. 10

is a perspective view of the mounting block of

FIGS. 6 and 7

positioned on the window sash of

FIG. 9

;





FIGS. 11 and 12

are schematic representations of the embodiment of

FIGS. 1 and 9

; and





FIGS. 13 and 14

are schematic representations of alternative embodiments in accordance with the invention.











DESCRIPTION OF PREFERRED EMBODIMENTS





FIG. 1

shows the top-mounting stopper


10


, which is tapered from its midpoint so that one end


11


fits into the top of the main tube


22


. The top mounting stopper


10


has a hole


12


(

FIG. 2

) through it that is used to mount the invention to the window jamb


64


(

FIG. 9

) and an eyelet


14


attached at the bottom of the top-mounting stopper


10


.





FIG. 3

shows the bottom-mounting stopper


20


with a mounting hole


18


through it and an outlet hole


16


drilled only through one side directly above mounting hole


18


. The bottom-mounting stopper is tapered at the end


17


above outlet


16


so that it fits within the bottom of the main tube


22


, which houses the inner components.




The extension spring


26


, whose diameter is slightly smaller than the inner diameter of the main tube


22


, slides easily within the main tube


22


. It has a top eyelet


24


and a bottom eyelet


28


.





FIG. 4

is the cord pulley


32


sized to fit within the main tube


22


and move freely through the main tube


22


. The cord pulley


32


has an eyelet


30


attached to the top. The pulley wheel


34


is attached by pulley pin


36


. The wheel


34


may be omitted in an alternative embodiment with the cord directly running over the pin


36


. The pulley may be a device as simple as a cylinder (attached to the spring) with a diametrical opening where through the cord passes and has its direction turned.





FIGS. 5-8

show the sash-mounting block


52


with two mounting holes


50


drilled side by side, and centered at one end, through the sash-mounting block


52


. The primary entry hole


38


extends from the opposite end and through the side of the sash mounting block


52


to an intersecting point with the bottom of the first exit hole


40


located within the sash mounting block


52


. The first exit hole


40


extends from the top of the sash-mounting block


52


to the same internal intersecting point. The secondary exit hole


44


passes through the sash-mounting block


52


. Holes


38


,


40


,


44


extend in a line. The primary exit hole


48


and the secondary exit hole


46


extend in an identical manner as holes


38


and


40


. The first exit hole


42


extends in a like manner as hole


44


. Holes


48


,


46


,


42


extend in a line.





FIG. 6

shows a side view of the sash mounting block


52


and the manner in which the holes are formed into the sash-mounting block


52


.





FIGS. 7 and 8

show the path of the flexible cord


54


as it is threaded through the sash-mounting block


52


. The flexible cord


54


enters the primary entry hole


38


and exits through the first exit hole


40


and then crosses over to the first entry hole


42


. The cord


54


continues through and out the bottom of hole


42


and into the bottom of the second exit hole


44


. As the cord


54


exits hole


44


, it crosses over itself and into the second entry hole


46


continuing through and out primary exit hole


48


.




Threading the flexible cord


54


through the sash-mounting block


52


in this manner restricts the flexible cord


54


to traveling in only one direction. When tension (arrow


53


) is placed on the flexible cord


54


that exits through the primary exit hole


48


, the overlapping of the flexible cord prevents any movement of the flexible cord


54


. Conversely, when tension is applied (arrow


55


) to the flexible cord


54


where it enters the primary entry hole


38


, the cord


54


will move freely through the sash-mounting block


52


thus allowing for adjustment (shortening) of the active length of the flexible cord


54


.





FIG. 7

is a perspective view showing the sash-mounting block


52


and a different perspective of the path of the flexible cord


54


.





FIG. 1

is an exploded view of the invention wherein the components are assembled in their proper order. The top-mounting stopper


10


attaches to the extension spring


26


via eyelets


14


and


24


. Eyelets


28


and


30


attach the extension spring


26


and the cord pulley


32


to one another. The flexible cord


54


is attached to the sash-mounting block


52


(as stated in the above paragraphs) after it exits the primary exit hole


48


. The flexible cord


54


travels through the outlet hole


16


in the bottom-mounting stopper


20


and in an upward direction to (See

FIG. 3.

) and through the main tube


22


where it travels over the pulley wheel


34


and back down the main tube


22


. The end


55


of the flexible cord


54


is held in place by the insertion of the tapered surface


17


of the bottom-mounting stopper


20


into the bottom of the main tube


22


.





FIG. 9

is a side elevated view in section of a conventional double-hung tilt type window


64


with a top sash


62


and a bottom sash


60


. The invention is shown in the inner position: that is, the bottom sash


60


is tilted into a room so that its normally exterior surface can be readily washed. The invention can be placed on either side of the window balance


66


, which is not a novel part of the present invention. The invention is mounted, for example, screwed, to the jamb of the window assembly


64


through the mounting hole


12


on the top-mounting stopper


10


and through the mounting hole


18


, for example, using screws, on the bottom-mounting stopper


20


. The flexible cord


54


is shown supporting the bottom sash


60


as the sash is tilted into the interior of the house. The balance shoe


68


(a conventional element of the window assembly


64


) supports and holds the bottom of the bottom sash


60


in its vertical position as the bottom sash


60


rotates (tilts) on its axis.





FIG. 10

shows the sash-mounting block


52


as it is mounted using screws


70


to the side of the bottom sash


60


through the two mounting holes


50


. The sash-mounting block


52


is attached at the upper portion of the bottom sash


60


just below the conventional keeper latch


71


of the window sash.




With reference to

FIGS. 1

,


9


,


11


, and


12


, operation of the invention in a conventional double hung window with tiltable sashes is now described.

FIG. 12

is a schematic equivalent of

FIG. 9

with the lower sash


60


tilted into a room for cleaning.

FIG. 11

illustrates schematically the same sash


60


in the normal upright, vertical position. Corresponding reference numerals are used in the Figures and the tube


22


is omitted schematically for the sake of clarity in illustration. It should be understood that in a conventional design the window assembly includes two sashes, one above the other. Each sash can be individually raised and lowered, and each sash can be individually tilted. In the illustrated (

FIG. 9

) double hung window assembly, the present support mechanism cooperates with the lower sash.




In

FIG. 11

the sash


60


is vertical. The spring


26


is in a contracted state with the pulley


32


located at a middle distance between the stoppers


10


,


20


that are fixed to the frame of the window assembly


64


. As the sash is tilted and the angle


66


from the vertical increases, the cord


54


is drawn through the pulley


32


, and the spring is elongated. The sash rests in position for cleaning of the normally external surface (now face up) when the motion of the pulley


32


downward is stopped by contact with the fixed element (stopper)


20


. It should be noted that the resisting force exerted by the spring


26


increases as it stretches and the sash


60


increasingly tilts from the vertical. Thus it is possible to stop the sash


60


at many intermediate angles


66


between the vertical and its lowest resting position. The weight of the sash maintains the tilted sash position and both hands are free for cleaning the window sash. The present invention described above was evaluated using a vinyl double hung window manufactured by Silver Line of New Brunswick, N.J., Series 8500 (24 by 36). The spring was 302 stainless steel, {fraction (3/16)} inch OD, with an initial tension of 0.94 pounds, and a maximum extension of 6.75 inches.The cord was 0.045″ polyester and the tubing was {fraction (3/8 )}″ OD plastic.




In an alternative embodiment (not shown) the pulley


32


may be omitted and the end of the cord


54


that is not attached to the sash


60


is attached to the lower end of the spring


26


. However such an arrangement requires a much longer spring and a substantially doubled spring extension for the same angle of sash tilting in comparison to the construction in FIG.


1


. Conversely, in alternative embodiments of the invention, the amount of spring extension can be reduced for the same sash tilt by using, for example, pulley


32


in conjunction with another pulley (not shown) at the stopper


20


. The cord from the sash


60


enters tube


22


through stopper


20


, rises in the tube and makes one loop over the pulley


32


at the spring. The cord then extends down and loops around the pulley at stopper


20


and again extends up the tube


22


and attaches either to the stopper


10


or to the fixed portion of pulley


32


.





FIG. 13

illustrates another embodiment in accordance with the invention wherein the sash


60


is connected to a counterweight


68


by a cord


70


by way of guides


72


,


74


and a pulley


76


, all fixed to the frame of the window


64


. The embodiment in accordance with the invention of

FIG. 14

is similar to

FIG. 13

except that the cord


70


extends directly from the pulley


76


to the sash


60


. The counterweight


68


may move freely in a vertical tube as in

FIG. 1

to prevent unwanted lateral movements and entanglement. The weight


68


tensions the cord, and the guide


72


limits the maximum sash tilt angle.




In every embodiment of the invention the cord is maintained in tension whether by a spring, counterweight, or other tensioning device. This tension makes for stabilized, smooth motion of the sash as it is being down-tilted and when later returned to the vertical position. The cord is not slack. In the embodiment of

FIGS. 1

,


11


,


12


including the intermediate spring


26


and pulley


32


, the tension force alone will hold the sash stationary at small tilt angles


66


. Thus, the sash


60


will not swing downward of its own weight, uncontrolled, if inadvertently a person fails to properly latch the sash when they move it into its vertical position. This is a significant practical advantage.




In alternative embodiments of the invention, the linear spring


26


may be replaced with a coiled spring (not shown) as used, for example, in retracting tape measures.



Claims
  • 1. A support mechanism for a window assembly having a sash tiltable for cleaning, said sash having opposed lateral edges and a tilting axis extending between said lateral edges proximate a lower edge of said sash, and an upper edge of said sash being rotatable about said axis when said upper edge is unrestrained, said support mechanism comprising:a cord of extended length having a first end for connection to said sash proximate one said lateral edge; a tensioning unit for mounting to a frame of said window assembly and connected to said cord; a guide element for connection to said frame of said window assembly and for defining a path for said cord between said attachment to said sash and said tensioning unit, said tensioning unit, when said support mechanism is installed in said window assembly, producing tension in said cord when said sash is in a position tilted about said axis from a normal restrained position that is generally parallel to said frame of said window assembly, said cord supporting said sash stationary at a tilted position, said stationary tilted position being determined at least in part by an active portion of said extended length of said cord; a cord adjustment mechanism connected to said cord for adjusting said active portion of said length to allow selection of said stationary tilted position.
  • 2. A support mechanism for a window assembly having a sash tiltable for cleaning, said sash having opposed lateral edges and a tilting axis extending between said lateral edges proximate a lower edge of said sash, and an upper edge of said sash being rotatable about said axis when said upper edge is unrestrained, said support mechanism comprising:a cord of extended length having a first end for connection to said sash proximate one said lateral edge; a tensioning unit for mounting to a frame of said window assembly and connected to said cord; a guide element for connection to said frame of said window assembly and for defining a path for said cord between said attachment to said sash and said tensioning unit, said tensioning unit, when said support mechanism is installed in said window assembly, producing tension in said cord when said sash is in a position tilted about said axis from a normal restrained position that is generally parallel to said frame of said window assembly, said cord supporting said sash stationary at a tilted position, wherein said tensioning unit includes a spring for connection at one end to said frame, said support mechanism further comprising a pulley, an other end of said spring connecting to said pulley, said cord connecting to said spring by passing through said pulley, in use a second end of said cord being connected to said frame, whereby tilting said sash causes said cord to move over said pulley and said pulley extends said spring.
  • 3. A support mechanism as in claim 2, further comprising a stop for connection to said frame, said stop blocking a travel path of said pulley and of said an other end of said spring, in use an angle of tilting of said sash being terminated by said pulley contacting said stop.
  • 4. A support mechanism as in claim 3, further comprising a tubing, said spring and said pulley being within and guided in motion by said tubing, said guide element being connected to a first end of said tubing and having said path for said cord, a second end of said tubing being connectable to said window frame.
  • 5. A support mechanism as in claim 4, wherein said guide element includes said stop.
  • 6. A support mechanism as in claim 3, further comprising a mounting block for connecting said first end of said cord to said sash, said mounting block being directly connectable to said sash and adjustably connected to said cord, an active portion of said cord extending from said mounting block to said second end of said cord, said cord being threaded through a plurality of openings in said block and crossing over itself, said active portion being shortened by pulling said first cord end in one direction through said block, said crossing over preventing pulling said cord through said block in a second direction opposite to said first direction.
  • 7. A support mechanism for a window assembly comprising:a window assembly having a frame and a sash tiltable in said frame for cleaning, said sash having opposed lateral edges and a tilting axis extending between said lateral edges proximate a lower edge of said sash, and an upper edge of said sash being rotatable about said axis when said upper edge is unrestrained; a cord of extended length having a first end for connection to said sash proximate one said lateral edge; a tensioning unit for mounting to said frame of said window assembly and connected to said cord; a guide element for connection to said frame of said window assembly and for defining a path for said cord between said attachment to said sash and said tensioning unit, said tensioning unit producing tension in said cord when said sash is in a position tilted about said axis from a normal restrained position that is generally parallel to said frame of said window assembly said cord supporting said sash stationary at a tilted position, said stationary tilted position being determined at least in part by an active portion of said extended length of said cord; and a cord adjustment mechanism connected to said cord for adjusting said active portion of said length to allow selection of said stationary tilted position.
  • 8. A support mechanism for a window assembly comprising:a window assembly having a frame and a sash tiltable in said frame for cleaning, said sash having opposed lateral edges and a tilting axis extending between said lateral edges proximate a lower edge of said sash, and an upper edge of said sash being rotatable about said axis when said upper edge is unrestrained; a cord of extended length having a first end for connection to said sash proximate one said lateral edge; a tensioning unit for mounting to said frame of said window assembly and connected to said cord; a guide element for connection to said frame of said window assembly and for defining a path for said cord between said attachment to said sash and said tensioning unit, said tensioning unit producing tension in said cord when said sash is in a position tilted about said axis from a normal restrained position that is generally parallel to said frame of said window assembly, said cord supporting said sash stationary at a tilted position, wherein said tensioning unit includes a spring for connection at one end to said frame, said support mechanism further comprising a pulley, an other end of said spring connecting to said pulley, said cord connecting to said spring by passing through said pulley, a second end of said cord being connected to said frame, tilting said sash causes said cord to move over said pulley and said pulley extends said spring.
  • 9. A support mechanism as in claim 8, further comprising a stop for connection to said frame, said stop blocking a travel path of said pulley and of said an other end of said spring, an angle of tilting of said sash being terminated by said pulley contacting said stop.
  • 10. A support mechanism as in claim 9, further comprising a tubing, said spring and said pulley being within and guided in motion by said tubing, said guide element being connected to a first end of said tubing and having said path for said cord, a second end of said tubing being connected to said window frame.
  • 11. A support mechanism as in claim 10, wherein said guide element includes said stop.
  • 12. A support mechanism as in claim 9, further comprising a mounting block for connecting said first end of said cord to said sash, said mounting block being directly connected to said sash and adjustably connected to said cord, an active portion of said cord extending from said mounting block to said second end of said cord, said cord being threaded through a plurality of openings in said block and crossing over itself, said active portion being shortened by pulling said first cord end in one direction through said block, said crossing over preventing pulling said cord through said block in a second direction opposite to said first direction.
  • 13. A support mechanism for a window assembly having a frame and a sash tiltable for cleaning, said sash having opposed lateral edges and a tilting axis extending between said lateral edges proximate a lower edge of said sash, and an upper edge of said sash being rotatable about said axis when said upper edge is unrestrained, said support mechanism comprising:a tubing having at a first end a first stopper blocking said tubing, and at a second end a second stopper blocking said tubing; a spring within said tubing connected at one spring end to said first stopper; a pulley on a support within said tubing, an other end of said spring connecting to said spring support; a cord passing through said pulley, a first end of said cord being connected to said second stopper, a second end of said cord being external of said tubing for connection to said sash, said cord entering said tubing at said second stopper and extending to said pulley, said spring producing tension in said cord when said sash is in a position tilted about said axis from a normal restrained position that is generally parallel to said frame of said window assembly, said cord supporting said sash stationary at a tilted position; and a mounting block for connecting said second end of said cord to said sash, said mounting block being directly connectable to said sash and adjustably connected to said cord, an active portion of said cord extending from said mounting block to said first end of said cord, said cord being threaded through a plurality of openings in said block and crossing over itself, said active portion being shortened by pulling said second cord end in one direction through said block, said crossing over preventing pulling said cord through said block in a second direction opposite to said first direction.
  • 14. A support assembly as in claim 13, wherein said second stopper serves as a stop within said tubing for said pulley, tilting said sash, in use, causing said cord to move over said pulley and said pulley extends said spring.
  • 15. A support mechanism as in claim 13, wherein said stationary tilted position is determined at least in part by said active portion of said extended length of said cord.
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