The present invention relates to support members, detection units, side surface collision detection systems, and occupant restraint systems, and more particularly relates to: a support member which supports an acceleration sensor on a beam of a door; a detection unit including the support member; a side surface collision detection system which detects a side surface collision in a vehicle; and an occupant restraint system for restraining an occupant.
As for occupant restraint systems such as air bag devices which are carried by vehicles, miniaturization and reduction in the costs of the devices have been propelled and the systems are currently carried as standard in most vehicle types. In recent years, not only occupant restraint systems which detect collisions from the front of vehicles to restrain occupants but also occupant restraint systems which detect collisions from the sides of vehicles (side surface collisions) to restrain occupants are included as standard equipment.
However, in the case of a side surface collision, a structure which absorbs collision energy is only the door located immediately adjacently to an occupant. Therefore, for protecting the occupant from the side surface collision, it is important to detect the collision in a short time and to quickly expand an air bag. Thus, there have variously been proposed the technologies of quickly detecting side surface collisions (e.g., see Patent Literature 1).
A device described in Patent Literature 1 monitors the displacement of the specific position (particular position) of a beam disposed on a door via a displacement sensor. Then, a difference between the particular position prior to a collision and the particular position after the collision is detected as a displacement, and the side surface collision is detected based on the detected displacement and the variation degree (displacement speed) of this displacement.
Patent Literature 1:
Unexamined Japanese Patent Application Kokai Publication No. 2009-101805
There is a certain limit to the rate of acceleration which can be detected by an acceleration sensor. Therefore, when an acceleration sensor is mounted on a beam of a door and/or the like on which a force at the time of a collision directly acts, an acceleration rate exceeding a rating (measurement limit) may be input into the acceleration sensor to saturate an output from the acceleration sensor. A detecting element may also resonate depending on the input acceleration. In such a case, the error rate included in the output from the acceleration sensor is increased which decreases the accuracy of detection of a collision.
It is also conceivable to use an acceleration sensor with a high rating input value in order to detect a side surface collision. However, acceleration sensors with high rating input values are very expensive.
The present invention is accomplished with respect to the above-mentioned circumstances and is aimed to making it possible to use an acceleration sensor in detection of a side surface collision and at in turn realizing reduction in the cost of a device.
In order to achieve the above-described objects, a support member according to a first aspect of the present invention supports an acceleration sensor on a beam disposed on a door of a vehicle, the support member comprising:
an affixer affixed to the beam; and
a supporter which supports the acceleration sensor at a position apart from the affixer,
wherein the supporter dampens a force transmitted from the beam to the acceleration sensor by elasticity.
The supporter may also support the acceleration sensor at a position offset vertically downward from the affixer.
The support member according to the present invention may also further comprise a protrusion which protrudes toward an outside plate of the door.
The acceleration sensor is affixed to an opposite surface of a surface, facing an outside plate of the door, of the supporter; and
the support member according to the present invention may also comprise a protector which avoids interference between the acceleration sensor and a window disposed on the door.
A detection unit according to a second aspect of the present invention comprises:
an acceleration sensor which detects an acceleration rate; and
the support member according to the present invention, which supports the acceleration sensor.
A side surface collision detection system according to a third aspect of the present invention detects a side surface collision in a vehicle, the side surface collision detection system comprises:
an acceleration sensor supported by the support member according to the present invention; and
a collision detecting unit which detects a side surface collision occurring in the vehicle based on an output from the acceleration sensor.
An occupant restraint system according to a fourth aspect of the present invention comprises:
the side surface collision detection system according to the present invention;
an occupant restraint unit which restrains an occupant in the vehicle; and
a control unit which controls the occupant restraint unit when a side surface collision is detected by the side surface collision detection system.
The occupant restraint unit comprises:
an air bag for restraining an occupant in a vehicle; and
an expansion unit which propels a gas into the air bag to expand the air bag; and
the control unit may also start the expansion unit depending on an output from the acceleration sensor.
The occupant restraint system according to the present invention may also further comprises:
a first spacer arranged between the affixer and an outside plate of the door.
The occupant restraint system according to the present invention may also further comprises a plurality of second spacers arranged between the beam and an outside plate of the door.
A hardness of the first spacer may also be greater than a hardness of the second spacer.
The first spacer may also be a spring.
The occupant restraint system according to the present invention may also further comprise a protective member which avoids interference between the acceleration sensor and a window disposed on the door.
In accordance with the present invention, an acceleration sensor may be used as a sensor which detects a side surface collision and consequently the manufacturing cost of a device can be reduced.
a is a view indicating a relationship between an output from an acceleration sensor mounted directly on a beam and time;
b is a view indicating a relationship between an output from the acceleration sensor mounted on the beam via the support member and time;
One embodiment of the present invention will be described below referring to the drawings.
The occupant restraint system 10 is a device for restraining occupants 130 seated on seats 115R, 115L when a side surface collision occurs in a vehicle 100. As illustrated in
As can be understood with reference to
The beam 112 is a cylindrical long member of which the longitudinal direction is the X-axis direction (front-back direction of the vehicle). This beam 112 is approximately horizontally installed in a space sectioned by the outside plate of the door of the vehicle 100 and the inner panel by fixing mounts 112a and 112b, formed on both ends, in the frame of the right door 110R. This beam 112 is curved to be convex toward the inside of the vehicle 100 due to deformation of the outside plate when a side surface collision occurs in the vehicle 100.
The affixer 51 is shaped so that a -Y-side surface brought into contact with the beam 112 is a curved surface which is curved at a curvature equivalent to that of the side surface of the beam 112. In addition, a protrusion 53 which protrudes in the +Y direction is formed on a +Y-side surface.
The supporter 52 is shaped in a rectangular shape of which the longitudinal direction is the Z-axis direction. In addition, as illustrated in
The above-mentioned support member 50 is affixed to the beam 112 by, for example, welding several places of the affixer 51 to the beam 112 such that the −Y-side surface of the affixer 51 is brought into contact with the side of the beam 112. As a result, the support member 50 is in the state in which the protrusion 53 faces the outside plate 113 of the right door 110R, as illustrated in
In addition, as illustrated in
The acceleration sensor 40L is also mounted on a beam disposed on the left door 110L constituting the vehicle 100 via a support member 50, similarly to the acceleration sensor 40R.
The control device 20 is a computer including a CPU (central processing unit), a main storer, and an auxiliary storer. This control device 20 detects a side surface collision to the vehicle 100 via the acceleration sensors 40R and/or 40L. Then, when the side surface collision is detected, the air bag units 30R and 30L are deployed.
A description is now made of the operation of the occupant restraint system 10 constituted as mentioned above. The occupant restraint system 10 is started when any occupant 130 boarding the vehicle 100 turns on the ignition switch of the vehicle 100. When the occupant restraint system 10 is started, the control device 20 starts detection of the acceleration of the vehicle 100 via the acceleration sensors 40R and/or 40L.
For example, as illustrated in
As can be understood with reference to
In a force finally received by the acceleration sensor 40R, an impact value is decreased and a duration is extended, compared with the force acting directly on the beam 112 or the support member 50, by the elasticity of the supporter 52.
For example, when a force F due to a collision acts on the beam 112 or the support member 50, the supporter 52 of the support member 50 is curved to be convex toward the −Y direction as illustrated in
a is a view indicating a relationship between an output from an acceleration sensor 40R′ mounted directly on the beam 112 and time. In addition,
The control device 20 performs an integral process of an output from the acceleration sensor 40R at base time intervals. Then, the moving speed and moving distance of the beam 112 due to a collision are calculated from the result of the integral process. In the output from the acceleration sensor 40R, an impact value is less but a duration is extended, compared with an output from the acceleration sensor 40R′ mounted directly on the beam 112, as mentioned above.
Therefore, the moving speed and moving distance of the beam 112, calculated based on the output from the acceleration sensor 40R, become approximately equivalent to the moving speed and the moving distance which are calculated based on the output from the acceleration sensor mounted directly on the beam 112. Accordingly, the moving speed and moving distance of the beam 112 can precisely be calculated based on the output from the acceleration sensor 40R mounted on the beam 112 via the support member 50.
The control device 20 judges that a side surface collision occurs in the vehicle 100 when the moving speed and the moving distance which are calculated exceed threshold values.
The control device 20 has information on a threshold value V0 for a moving speed (e.g., 5.56 m/s (=20 km/h)) and a threshold value D0 for a moving distance (e.g., 15 mm). In addition, the control device 20 judges that a severe side surface collision occurs in the vehicle 100 only when the moving distance of the beam 112 exceeds the threshold value D0 and thereafter the moving speed of the beam 112 exceeds the threshold value V0. The severe side surface collision refers to a side surface collision which may cause the occupant 130 to be physically injured.
For example, a curve S1 is a curve seen when an object having a small mass collides with the side of the vehicle 100 at a high speed. Even if the object having a small mass collides with the vehicle 100 at a high speed, the occupant 130 receives no great shock. In such a case, the control device 20 judges that no severe side surface collision has occured in the vehicle 100.
In addition, a curve S2 is a curve seen when an object having a large mass collides with the side of the vehicle 100 at a low speed. Even in the case of the object having a large mass, when it collides with the vehicle 100 at a low speed, the occupant 130 receives no great shock. In such a case, the control device 20 judges that no severe side surface collision has occured in the vehicle 100. As a result, the air bag 31 is avoided from being expanded mistakenly.
On the other hand, a curve S3 is a straight line seen when an object having a large mass collides with the vehicle 100 at a high speed. In addition, a curve S4 is a straight line seen when an object having a large mass collides with the vehicle 100 at a speed to some extent. In addition, a curve S5 is a straight line seen when an object having a mass to some extent collides with the vehicle 100 at a speed to some extent. When the moving distance and moving speed of the beam 112 changes as indicated by the curves S3 to S4, respectively, the moving distance of the beam 112 became equal to or more than the threshold value D0 and thereafter the moving speed becomes equal to or more than the threshold value V0. In such a case, the control device 20 judges that a severe side surface collision has occured in the vehicle 100.
The control device 20 outputs an ignition command to the inflator 32 of the air bag unit 30R when judging that the severe side surface collision has occured. As a result, the inflator 32 is operated to propel a gas into the air bag 31. Then, the air bag 31 is expanded between the head of the occupant 130 and the right door 110R.
As explained above, in the present embodiment, the acceleration sensors 40R and 40L for detecting a side surface collision occurring in the vehicle 100 are mounted on the beams 112 of the right door 110R and the left door 110L via the support members 50. Therefore, even if a force due to the collision acts on the beams 112, this force is dampened by the support members 50 and thereafter transmitted to the acceleration sensors 40R and 40L.
As a result, even if the beams 112 move at accelerations exceeding the rated inputs of the acceleration sensors 40R and 40L, the accelerations of the acceleration sensors 40R and 40L are suppressed to levels not greater than the rated inputs. Accordingly, the accelerations equal to or greater than the rated inputs are not input into the acceleration sensors 40R and 40L, outputs from the acceleration sensors are not saturated, and therefore, consequently, occurrence of a side surface collision can be detected with high accuracy.
In addition, in the present embodiment, even if the beams 112 move at accelerations exceeding the rated inputs of the acceleration sensors 40R and 40L, the acceleration readings of the acceleration sensors 40R and 40L are suppressed to levels not greater than the rated inputs. Accordingly, the acceleration sensors 40R and 40L, having low rate input values, for detecting a side surface collision occurring in the vehicle 100 may be used and consequently the manufacturing cost of the occupant restraint system 10 can be reduced.
In addition, in the present embodiment, the acceleration sensors 40R and 40L are mounted at positions where ratios (a/b) of distances a from the −X-side ends (front ends) of the beams 112 to the support members 50 to the lengths b of the beams 112 are ½ or more and ¾ or less. Generally, when a pole-like object collides with a section from the front end to the position of b/2 to 3b/4 of the beam 112, the possibility that any occupant 130 is seriously damaged is increased.
For example, a test to collide a columnar pole of 254 mm in diameter with a door of a vehicle is specified in the United States side surface collision standards (FMVSS214). In this test, two collision positions determined depending on the build of an occupant are specified. Each position corresponds to the intersection of a straight line through the center of gravity of the head of the occupant who is in the state of being seated and at an angle of 75 degrees with respect to the traveling direction of a car and the outside plate of a door. In addition, each position corresponds to the vicinity of the position at a distance of b/2 from the front end of the beam 112 (hereinafter also referred to as first position), for example, when an AF 5% equivalent-dummy is used, or corresponds to the vicinity of the position at a distance of 3b/4 from the front end of the beam 112 (hereinafter also referred to as second position) when an AM 50% equivalent-dummy is used.
It is considered that, when a pole collides with the first position and the second position mentioned above, the head and chest of the occupant are seriously damaged by the pole traveling to the inside of the vehicle after the collision. Therefore, it is necessary to quickly operate the inflator when collisions occur at the first position and the second position. Since the acceleration sensors 40R and 40L of the occupant restraint system 10 according to the present embodiment are arranged around the first position and the second position, a collision that seriously damages the occupant 130 can be detected with high accuracy and quickly.
In addition, in the present embodiment, the control device 20 compares the moving speed and the moving distance, which are calculated, with the threshold value V0 and the threshold value D0 to detect a severe side surface collision occurring in the vehicle 100. As a result, the air bag 31 can be expanded only when a severe side surface collision occurs in the vehicle 100. Accordingly, the frequency of the occurrence of the malfunction of the occupant restraint system 10 can be reduced.
It is also conceivable that a moving speed and a moving distance are detected, for example, using a displacement sensor and/or the like. However, for example, it is necessary to mount a target on one of the inner panel and the beam of a door and to mount a sensor (e.g., coil) for detecting a distance to the target on the other when the displacement sensor is used as a collision detecting unit. In this case, the procedure of an initial adjustment is complicated and it is necessary to separately find a space for mounting both target and sensor. On the other hand, the acceleration sensors are used as a collision detecting unit in the occupant restraint system 10 according to the present embodiment. Therefore, there is almost no need to perform the initial adjustment. In addition, the space for mounting a sensor may also be small. Therefore, the degree of freedom of mounting is also increased.
In addition, the occupant restraint system 10 according to the present embodiment is advantageous in the degree of freedom in installation and accuracy because there is no requirement for an object to be a target.
In addition, the support member 50 according to the present embodiment includes the protrusion 53 which protrudes toward the outside plate of the door. Therefore, a distance between the outside plate of the door and the support member 50 is decreased to enable quick detection of a side surface collision.
In addition, in the present embodiment, a detection unit is constituted by the support members 50 and the acceleration sensors 40R and 40L. In addition, the side surface collision detection system which detects a side surface collision occurring in the vehicle 100 is constituted by the detection unit and the control device 20. An output from the acceleration sensors 40R and 40L constituting the detection unit or the side surface collision detection system ay be used for controlling an occupant restraint device such as an air bag unit or a seat belt device which is operated to restrain any occupant 130 when a side surface collision occurs in the vehicle 100. Further, it may be used for controlling a display device for displaying occurrence of a side surface collision in the vehicle 100 or a voice-output device.
The embodiment of the present invention has been described above but the present invention is not limited to the above-described embodiment.
For example, in the above-described embodiment, the beam 112 has been described as being cylindrical. The beam 112 is not limited thereto but may not be cylindrical.
<Variation 1>
<Variation 2>
In the above-described Variation 1 and Variation 2, even if a force due to a collision acts on the beam 112A or the beam 112B, this force is dampened by the support member 50A or the support member 50B and thereafter transmitted to the acceleration sensor 40R.
As a result, even if the beam moves at an acceleration exceeding the rated input of the acceleration sensor, the acceleration of the acceleration sensor is suppressed to a level not greater than the rated input. Accordingly, the acceleration equal to or greater than the rating is not input into the acceleration sensor, an output from the acceleration sensor is not saturated, and therefore, consequently, occurrence of a side surface collision can be detected with high accuracy.
In addition, in the present embodiment, for example, as illustrated in
<Variation 3>
As a result, even if the beam moves at an acceleration rate exceeding the rated input of the acceleration sensor, the acceleration reading of the acceleration sensor is suppressed to a level not greater than the rated input. Accordingly, an output from the acceleration sensor is not saturated and occurrence of a side surface collision can be detected with high accuracy.
The guide member 60 affixed to the beam 112 moves together with the beam 112 at the time of a side surface collision and breaks a part of the window 117 prior to the interference between the acceleration sensor 40R and the window 117. As a result, the interference between the acceleration sensor 40R and the window 117 is avoided to consequently enable detection of a side surface collision with high accuracy. The guide member 60 may also be disposed on a support member 50.
When a space for accommodating the acceleration sensor is formed in the beam, the space may also accommodate the acceleration sensor.
<Variation 4>
For example, when a beam 112C includes a space 118 which can accommodate an acceleration sensor 40R as illustrated in
As illustrated in
<Variation 5>
As illustrated in
<Variation 6>
For example, as illustrated in
<Variation 7>
Although there is a gap between the outside plate of the door and the support member in the above-described embodiment, for example, a spacer may also be arranged in this gap.
When a minor collision with the outside plate occurs, it is necessary to avoid an occupant restraint system 10 from malfunctioning. Therefore, it is preferable to use an elastic member such as rubber or silicon as the spacer 56.
<Variation 8>
As illustrated in
<Variation 9>
As illustrated in
In addition, as can be understood referring to
In addition, in the present embodiment, the acceleration sensor 40R is supported at the position offset downward from the beam 112. Without limitation thereto, the acceleration sensor 40R may also be supported at a position offset upward from the beam 112. The support member 50 may also be arranged so that the supporter 52 is tilted toward the Z-axis, to arrange the acceleration sensor 40R at a position deviating in the Y-axis from the position illustrated in
Various embodiments and variations can be made in the present invention without departing from the broad spirit and scope of the present invention. The above-mentioned embodiment is intended to explain the present invention and the scope of the present invention is not limited thereto.
This application is based on Japanese Patent Application No. 2010-52420, filed on Mar. 9, 2010, including its specification, claims, drawings, and abstract. The disclosure of the above-described Japanese Patent Application is incorporated herein by reference in its entirety.
The support member according to the present invention is suitable for supporting an acceleration sensor on a beam. In addition, the detection unit according to the present invention is suitable for detecting acceleration. In addition, the side surface collision detection system according to the present invention is suitable for detecting a side surface collision in a vehicle. In addition, the occupant restraint system according to the present invention is suitable for restraining an occupant.
10 Occupant restraint system
20 Control device
30R, 30L Air bag unit
31 Air bag
32 Inflator
40R, 40L Acceleration sensor
50 Support member
50A Support member
50B Support member
50C Support member
50D Support member
50E Support member
51 Affixer
51A Mounting member
51C Mounting member
51D Mounting member
52 Supporter
52A Bracket
52C Support plate
52D Support plate
53 Protrusion
55 Elastic member
56, 58 Spacer
57 Spring
60 Guide member
100 Vehicle
110R Right door
110L Left door
112 Beam
112A Beam
112B Beam
112C Beam
112
a,
112
b Mount
113 Outside plate
115R, 115L Seat
117 Window
118 Space
130 Occupant
150 Pole
F Force
Number | Date | Country | Kind |
---|---|---|---|
JP 2010-052420 | Mar 2010 | JP | national |
Number | Date | Country | |
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Parent | PCT/JP2011/055133 | Mar 2011 | US |
Child | 13607062 | US |