Directive on waste electric and electronic equipment (WEEE Directive), which has been in effect in Europe since August of 2005, aims to establish a system for retrieving and treating waste electric and electronic appliances properly. The WEEE Directive stipulates that every recycler must perform a proper treatment of waste electric and electronic appliances by separating from the waste electric and electronic appliances such predetermined parts as containing mercury, that a producer must provide a recycler with such information as the names of the chemical substances contained in the waste electric and electronic appliances and the sorts of parts to be separated from the waste appliances, and that a predetermined recycle rate must be attained. In addition to this regulation in Europe, a global movement toward the establishment of a similar world-wide regulation has been initiated.
At present, however, recyclers very often encounter such a problem in performing a recycling process or a so-called proper treatment for disposal of retrieved waste electric and electronic appliances, that they cannot think of how the waste appliances should be properly treated since they have no way of knowing the materials which the waste appliances are made of, and the names of the chemical compounds or poisonous substances the wastes contain. In general, the way of disassembling a product and the names of the constituent materials of the product are hardly indicated on or packed with the product. Producers hardly have a system for providing such information, either. Accordingly, most of retrieved waste products are subjected to such treatments as disassembling and crushing processes that individual recyclers have invented depending on their experience and instinct. As a result of this, materials such as iron, part of non-ferrous materials and glass are retrieved, but the remaining natural resources are finally disposed of.
To solve such problems as described above, the Japanese Patent document, JP-A-2000-312874, discloses a method and an apparatus for supporting the treatment of retrieved products. Also, the Japanese Patent document, JP-A-2001-67404, discloses a system for supporting the proper and efficient disassembly of used products wherein there is provided information reflecting operational strategies characteristic of individual recyclers and the technical levels of the individual recyclers.
Until a used piece of equipment has been disassembled and subjected to a recycling process or a proper treatment, a plurality of recyclers, e.g. a primary recycler, a secondary recycler, . . . , etc., will generally be involved. In this circumstance, the technical levels and specialties of those recyclers vary. Further, each recycler is responsible for what product or part it should receive, and the extent to which the received product or part should be disassembled or treated before the disassembled product or part is delivered to the next recycler. However, those prior art documents have not taken it into consideration that the used piece of equipment, which has been retrieved, is very often to be processed by a plurality of recyclers.
This invention aims to provide a method and a system for supporting the treatment of products and an information processing apparatus wherein it is possible to provide information on the treatments of products which suit for individual recyclers, respectively.
The system for supporting the treatment of products, to which this invention is applied, is of constitution wherein an information processing apparatus is connected with the terminals of plural recyclers via a network. The information processing apparatus performs the treatments described below in accordance with the treatment and control programs stored in the storage device incorporated in the information processing apparatus.
Namely, when the information processing apparatus receives via a network such data capable of specifying particular products as model numbers, model types and model years, from any of the plural terminals of recyclers, the information processing apparatus performs the treatment for identifying the product corresponding to the received data on the basis of the received data and the plural product data stored in the memory device; and performs the treatment for generating and outputting the instruction data related to the treatment of the identified product or its constituent parts the disassembling method of which the first and second recyclers can independently and separately perform, by using such data stored in the storage device as the part structure data and the part attribution data of the identified product, the data of parts to be separated and subjected to a proper treatment, and the data indicative of the parts to be shipped from the first recycler to the second recycler and of the second recycler.
Further, the storage device stores therein data covering the chemical substances regulated under the applicable law. In the above mentioned process where the information processing apparatus generates the instruction data, it is determined on the basis of the part attribution data and the data covering the chemical substances, whether the identified product or the constituent parts thereof contain the chemical substances regulated under the applicable law. If they contain such chemical substances, the determined result is reflected in the instruction data.
The instruction data include the disassembly evaluation field in which the first and second recyclers input their evaluations of disassembling operations. The storage device stores therein the thus generated instruction data and the data related to the evaluations of the disassembling operations inputted into the disassembly evaluation field by the first or second recycler.
According to this invention having such a constitution as described above, there is realized a method and a system for supporting the treatment of products wherein it is possible to provide information on the treatments of products which suit for different recyclers, and an information processing apparatus associated with the method and apparatus.
Other objects, features and advantages of the invention will become apparent from the following description of the embodiments of the invention taken in conjunction with the accompanying drawings.
An embodiment of this invention will now be described in detail in the following with reference to the attached drawings.
After receiving the waste product, the primary recycler 5 inquires of the producer 1 about the disposal of the waste product (inquiry about the disposal of product 118). When inquired of, the producer 1 creates instruction data (hereafter referred to as disassembly instruction) for the treatment of the waste product by the use of an information processing apparatus, which will be described later, for practicing the method of supporting the treatment of the waste product and deliver the disassembly instruction to the primary recycler 5 (disassembly instruction delivery 119). The primary recycler 5 disassembles the waste product according to the disassembly instruction, writes the disassembly evaluation (the result of disassembling operation) in the predetermined field in the disassembly instruction, and sends the instruction with the thus filled field back to the producer 1 (disassembly evaluation 122). After disassembly instruction delivery 119, some of the parts constituting the waste product which cannot be treated by the primary recycler 5 may be shipped to another recycler 6 (hereafter referred to as secondary recycler) (shipping 120). In this case, the information processing apparatus of the producer 1 creates a disassembly instruction for the secondary recycler 6 and delivers it to the secondary recycler 6 (disassembly instruction delivery 121). The secondary recycler 6, after disassembling the waste product, writes the disassembly evaluation in the predetermined field in the disassembly instruction, and sends the instruction with the thus filled field back to the producer 1 (disassembly evaluation 123). It should be noted that the disassembly instruction for the secondary recycler 6 may be delivered to the secondary recycler 6 via the primary recycler 5. It also happens that the secondary recycler 6 inquires of the producer 1 about the treatment of the waste product. In the embodiment of this invention described above, the treatment of the waste product is performed only by the primary and secondary recyclers. If, however, the parts constituting the waste product need to be shipped to additional recyclers (tertiary, quarterly, . . . recyclers), then additional flows such as flows 120 and 121 must be generated.
As described in detail later, when the information processing apparatus 2000 receives via a network 2100 an inquiry about the treatment of a product (data capable of identifying the product such as its product model number) from the terminal 2200 of the primary recycler (Company A) (reception 210), the information processing apparatus 2000 specifies the intended product on the basis of the received data and the plural pieces of the product data stored in the storage device thereof; creates instruction data (hereafter referred to as disassembly instruction) related to the treatment of a product or a part which should be specifically performed by the primary or secondary recycler by using the part structure data and the part attribution data of the specified product, the data of parts to be separated for proper treatments, and the data indicating both the parts shipped from the primary recycler to the secondary recycler and the name of the secondary recycler, all the data mentioned being stored in the storage device; and delivers the disassembly instruction to the terminals 2200 and 2300 of the primary and secondary recyclers (Company A and Company B), respectively (disassembly instruction delivery 211 and 212).
The terminals 2200 and 2300 of the primary and secondary recyclers (Company A and Company B) may enable the disassembly instruction delivered from the information processing apparatus to be displayed on their screens or to be output to the printers connected with them. In
The screen of the terminal 2300 of the secondary recycler (Company B) displays the name 230 of the secondary recycler (Company B), the three-dimensional image 231 of the part 21 received by the secondary recycler (Company B), the part structure diagram 232 for the part 21, and the disassembly part table 233. Since the part 212 is what is so regulated as to be separated and subjected to a proper treatment under the applicable law, the disassembly part table 233 indicates that effect. In this embodiment, the inquiry by the recyclers of the producer about the treatment of waste products and the delivery of the disassembly instruction from the producer to the recyclers are performed through the transmission and reception of electronic data via the network 21. Such inquiry and delivery, however, may also be achieved by the use of paper medium.
The memory device 31 in the information processing apparatus 2000 stores therein a processing/control program 300 necessary for the main control device 30 to control the information processing according to this invention and the information processing apparatus 2000 as a whole, a product database 301, a part structure database 302, a part attribution database 303, a database 304 of conditions for parts to be separated, a treatable part database 305, a regulation database 306, a part image database 307, a disassembly instruction database 308 and a recycler database 309. Alternatively, instead of being stored in the memory device 31, the program 300 and all the databases 301 through 309 may be stored in an external memory device outside the information processing apparatus 2000 and the information processing apparatus 2000 may access the databases stored in the external memory device via the internet or a specialized network circuit.
The data contained in the product database 301, the part structure database 302 and the part image database 307 are what is generated on the basis of the producer's design information and received from the producer via the input device 33. The data contained in the recycler database 309 is received from the producer via the input device 33. The data contained in the part attribution database 303 is generated by the producer on the basis of the part attribution information obtained from part supply firms and received from the producer via the input device 33. The data contained in the database 304 of conditions for parts to be separated and the regulation database 306 are generated by the producer on the basis of the law/regulation information such as the European WEEE Directive and received from the producer via the input device 33. The data contained in the treatable part database 305 is generated by the producer on the basis of the information on treatable parts obtained from recyclers and received from the producer via the input device 33. The disassembly instruction database 308 contains the disassembly instruction data generated by the information processing apparatus 2000. Alternatively, the content of the treatable part database 305 may be generated by the information processing apparatus 2000 requiring the terminal 2200 and 2300 of the recyclers to provide the information on treatable parts and then receiving the treatable part information from the terminals 2200 and 2300 of the recyclers via the network 2100. Or the content of the treatable part database 305 may be generated by the information processing apparatus 2000 requiring the terminal 2200 and 2300 of the recyclers to provide the information on treatable parts and then by the recyclers making access to the information processing apparatus 2000 for outputting the treatable part information to the database 305 via their terminals 2200 and 2300 and the network 2100 in response to the requirement of the information processing apparatus 2000.
The main control device 30 incorporated in the information processing apparatus 2000 comprises a product identifying section 310 for performing part treatment and control according to the processing/control program 300, a section 311 for identifying parts to be separated, a recycler selecting section 312, a disassembly instruction generating section 313, a disassemblability evaluation registering section 314 and a product searching section 315. The functions of the sections may be achieved by means of a specialized hardware. The processing/control program 300 also has a function of outputting a Web browser in which a recycler, when accessing the information processing apparatus 2000, inputs its ID and password and a function of identifying the recycler on the basis of the inputted ID and password and the information in the recycler database 309. These functions are not shown in
The information processing apparatus 2000 further comprises a network interface 32 consisting of a receiving section for receiving via the network 2100 such information as on inquiry about the disassembly of products from the terminals of the recyclers and disassembly evaluations and a transmitting section for transmitting via the network 2100 the disassembly instruction generated by the main control device 30 to the terminals of the recyclers.
First, the primary recycler (e.g. Company A) receives from the input images (
The product information inputted from the terminal 2200 is transmitted to the information processing apparatus 2000 via the network 21. The transmitted product information is received by the network interface 32 incorporated in the information processing apparatus 2000. The product identifying section 310 incorporated in the main control device 30 searches the product database 301 on the basis of the product information received by the network interface 32 and identifies the product of interest (Step 1102). More specifically, the product identifying section 310 reads the information in the records of the product database 301, compares the read records with the received product information, and identifies a record identical with the received product information. In the example shown in
The section 311 for identifying parts to be separated searches the part structure database 302 with respect to the product model number “W55P” specified by the part identifying section 310, and reads out the part structure data corresponding to the product model number “W55P” (Step 1103). In the example shown in
The section 311 for identifying parts to be separated searches the part attribution database 303 with respect to the read part number, and reads out the part attribution data corresponding to the part number (Step 1104). In the example shown in
The section 311 for identifying parts to be separated refers to the data contained in the records of the database 304 of conditions for parts to be separated on the basis of the part attribution data read out in Step 1104, and judges whether there is a part to be separated and subjected to a proper treatment (Step 1105). In
The recycler selecting section 312 refers to the treatable part database 305; judges, with respect to the primary recycler (Company A) having made an inquiry, whether there is any part among the constituent parts (“back cover”, “cathode-ray tube assembly”, “printed circuit board”, “degaussing coil”, and “cathode-ray tube”) of the product (“TV”) specified in Step 1102, that must be shipped to a secondary recycler, and also judges which secondary recycler should be selected if there is such a part to be shipped to a secondary recycler; and selects the recycler which performs the disassembling method of the specified product (Step 1106). The external shipping destination 85 of the record 801 shown in
The disassembly instruction generating section 313 generates and outputs for the primary and secondary recyclers the disassembly instructions for parts and products on the basis of the data contained in the regulation database 306 and the part image database 307 in addition to the data, obtained in Steps 1101 through 1106, on part, part structure, part attribution, parts to be separated and subjected to a proper treatment, part to be shipped and external shipping destination (Step 1107). When generating a disassembly instruction, the disassembly instruction generating section 313 refers to the regulation database 306 and judges whether there is any part that contains substances regulated under the applicable law, among the parts constituting a certain product. If there is such a problematic part, that fact is outputted into the disassembly instruction. In this embodiment, it is understood from the record 602 of the part attribution database 303 shown in
When the primary recycler, after having performed the disassembling method of a product according to the disassembly instruction, desires to input its disassembly evaluation and comment on the disassembly evaluation in the corresponding fields of the disassembly evaluation 1817 and the comment 1818 on the disassembly evaluation (
When the producer desires to refer to the disassembly evaluation inputted by the recycler, it fetches the items 2800 through 2804 from the product search image (
Now the details of the treatments performed by the section 311 for identifying parts to be separated, the recycler selecting section 312 and the disassembly instruction generating section 313 will be described below.
The section 311 for judging parts to be separated refers to a record in the database 304 of conditions for parts to be separated (Step 1200) and judges whether there is data inputted in the field of the product type 70 (Step 1201). If data is inputted in the field of the product type 70 in Step 1201, the section 311 for identifying parts to be separated judges whether the data in the product type field is identical with the product type specified in Step 1102 shown in
When there is no data input in Step 1201, the section 311 for identifying parts to be separated proceeds to the treatment specified in Step 1203. In Step 1202, if the data in the product type field 70 is not identical with the product type specified in Step 1102 shown in
The recycler selecting section 312 searches the treatable part database 305 with respect to the recycler that has made an inquiry and locates the recycler of interest (Step 1300). The section 312 then refers to the charge field 81 of the relevant record and judges whether the product specified in Step 1102 shown in
The recycler selecting section 312 refers to the external shipping destination fields 85 in the treatable part database 305 and judges whether there is an additional record whose external shipping destination field 85 contains any data (Step 1305). In Step 1305, if there is a record whose external shipping destination field 85 contains data, the section 312 resumes the treatment specified in Step 1303. If there is no such record, the section 312 searches the treatable part database 305 with respect to the name of the recycler written in the external shipping destination field 68 in the part attribution data read out in Step 1104 shown in
The recycler selecting section 312 refers to the external shipping destination fields 85 in the treatable part database 305 and judges whether there is an additional record whose external shipping destination field 85 contains any data (Step 1310). In Step 1310, if there is a record whose external shipping destination field 85 contains data, the section 312 resumes the treatment specified in Step 1308. If there is no such record, the section 312 finishes its treatment operation. If there are plural recyclers which can treat a product or a part, the recycler selecting section 312 selects a particular recycler in such a manner that the treatment cost and the shipping distance can be minimized, depending on the data in the cost field 84 and, if there is a part shipped from the recycler to an external recycler, the data in the distance field 86 representing the shipping distance between those recyclers. In Step 1301, if there is no product specified in Step 1102, the recycler selecting section 312 may, for example, transmit to the terminal of the recycler having made an inquiry the alarm indicating that the firm cannot perform the treatment (Step 1350). In this case, however, since it may happen that the relevant data in the treatable part database 305 is erroneous or not updated, it is preferable that the producer should ask the recycler to check or correct the data in the treatable part database 305. In Steps 1302 and 1307, if there is no data in the external shipping destination field 85, the recycler selecting section 312 finishes its treatment operation. In Steps 1303 and 1308, if the part type field 61 does not contain such data as contained in the discharge field 82, the recycler selecting section 312 finishes its treatment operation.
The disassembly instruction generating section 313 refers to the part attribution data read out in Step 1104 shown in
In Step 1501, if there is a part to be shipped to an external recycler, the disassembly instruction generating section 313 generates disassembly instructions covering parts ranging from a part of the uppermost structure to a part to be shipped to an external recycler, on the basis of the data stored in the part structure database 302, the part attribution database 303, the database 304 of conditions for parts to be separated and the part image database 307 (Step 1502). The disassembly instruction generating section 313 first refers to the part structure data for a product in the part structure database 302 and the part attribution data in the part attribution database 303, and then judges whether there is an additional part to be shipped to the external recycler, by scanning the relevant database from a part to be shipped to the external recycler to a part having a selection flag (Step 1503). In Step 1503, if there is an additional part to be shipped to the external recycler, the disassembly instruction generating section 313 generates disassembly instructions for additional parts to be shipped to the external recycler, that are lower in structure than the part for which the disassembly instruction has been generated in Step 1502, on the basis of the data stored in the part structure database 302, the part attribution database 303, the database 304 of conditions for parts to be separated and the part image database 307 (Step 1504).
In Step 1501, if there is no part to be shipped to an external recycler, the disassembly instruction generating section 313 generates disassembly instructions for parts ranging from a part of the topmost structure to a part having a selection flag, on the basis of the data stored in the part structure database 302, the part attribution database 303, the database 304 of conditions for parts to be separated, and the part image database 307 (Step 1505). In Step 1503, if there is no additional part to be shipped to the external recycler, the disassembly instruction generating section 313 generates disassembly instructions for parts ranging from a parts that is lower in structure than the part to be shipped to the external recycler to a part having a selection flag, on the basis of the data stored in the part structure database 302, the part attribution database 303, the database 304 of conditions for parts to be separated and the part image database 307 (Step 1506).
After the treatments in Steps 1505 and 1506, the disassembly instruction generating section 313 refers to the regulation database 306 and the part attribution database 303, and judges whether there is a part among the constituent parts of the product of interest that contains a substance 91 to be regulated under the applicable law (Step 1507). In Step 1507, if there is a part among the constituent parts of the product of interest that contains a substance to be regulated under the applicable law, the disassembly instruction generating section 313 outputs the name of the regulated substance to the relevant disassembly instruction (Step 1508). The section 313 then outputs the thus compiled disassembly instruction. The outputted disassembly instruction is delivered via the network 2100 to the terminals of the respective recyclers. The disassembly instruction generating section 313 also causes the data on the compiled disassembly instruction to be stored in the disassembly instruction database 308 (Step 1509).
In Step 1500, if there is no part having a selection flag, the disassembly instruction generating section 313 judges whether there is a part to be shipped to an external recycler, among parts ranging from a part of the uppermost structure to a part of the lowermost structure, on the basis of the part structure data and the part attribution data of the above mentioned product (Step 1600). In Step 1600, if there is a part to be shipped to an external recycler, the section 313 generates disassembly instructions covering parts ranging from a part of the uppermost structure to a part to be shipped to an external recycler, on the basis of the data stored in the part structure database 302, the part attribution database 303, the database 304 of conditions for parts to be separated and the part image database 307 (Step 1601). Then, the disassembly instruction generating section 313 judges whether there is an additional part to be shipped to an external recycler, among parts ranging form a part to be shipped to an external recycler to a part of the lowermost structure, on the basis of the part structure data and the part attribution data of the product of interest stored in the part structure database 302 and the part attribution database 303, respectively (Step 1602). In Step 1602, if there is an additional part to be shipped to an external recycler, the section 313 generates disassembly instructions for parts that are lower in structure than that part to be shipped to an external recycler for which the disassembly instruction has been generated in Step 1601, on the basis of the data stored in the part structure database 302, the part attribution database 303, the database 304 of conditions for parts to be separated and the part image database 307 (Step 1603).
In Step 1600, if there is no part to be shipped to an external recycler, the disassembly instruction generating section 313 generates a disassembly instruction for a product on the basis of the data stored in the part structure database 302, the part attribution database 303, and the part image database 307 (Step 1604). After the treatments in Steps 1602 and 1604, the section 313 refers to the regulation database 306 and the part attribution database 303, and judges whether there is a part among the constituent parts of the product of interest that contains a substance 91 to be regulated under the applicable law (Step 1605). In Step 1605, if there is a part among the constituent parts of the product of interest that contains a substance to be regulated under the applicable law, the disassembly instruction generating section 313 outputs the name of the regulated substance to the relevant disassembly instruction (Step 1606). The section 313 then outputs the thus compiled disassembly instruction. The outputted disassembly instruction is delivered via the network 21 to the terminals of the respective recyclers. The disassembly instruction generating section 313 also causes the data on the compiled disassembly instruction to be stored in the disassembly instruction database 308 (Step 1607).
According to the embodiment of this invention as described above, since each particular one of plural recyclers can be provided with that information on the disassembling method of products which the particular recycler alone needs, the work efficiency of the recycler can be improved.
Further according to the embodiment of this invention as described above, the information processing apparatus can automatically generate the disassembly instruction for a product or a part, a producer's efficiency in generating a disassembly instruction can be improved.
Furthermore according to the embodiment of this invention as described above, since the producer can refer to the disassembly evaluations and the comments on the disassembly evaluations inputted by the recyclers, the producer can feed such information back to its product design.
Another Embodiment of this invention will now be described.
As shown in
Further, although not shown, the record of the disassembly instruction database 308 includes the producer ID field. The memory device of the information processing apparatus 25 is provided with a producer database for storing the IDs, passwords and names of producers in a meaningful combination. The information for the producer database is inputted by the administrator of the information processing apparatus 25. Just as in the foregoing embodiment, the information processing apparatus 25 performs identification treatment on the basis of the ID and password of a producer inputted by the producer and the information contained in the producer database. Upon completion of identification, the producer accesses the disassembly instruction which is labeled with the ID of the producer itself, via the network 2100 so that it can refer to the disassembly evaluation 1817 and the comment 1818 on the disassembly evaluation.
According to this embodiment, since each particular one of plural recyclers can be provided with that information on the disassembling method of products which the particular recycler alone needs, the work efficiency of the recycler can be improved.
Further, according to this embodiment, since the information processing apparatus can automatically generate disassembly instructions for products or parts, producers' efficiency in generating disassembly instructions can be improved.
Furthermore, according to this embodiment, since producers can refer to the disassembly evaluations and the comments on the disassembly evaluations inputted by recyclers, the producers can feed such information back to their product designs.
It should be further understood by those skilled in the art that although the foregoing description has been made on embodiments of the invention, the invention is not limited thereto and various changes and modifications may be made without departing from the spirit of the invention and the scope of the appended claims.
Number | Date | Country | Kind |
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2006-011836 | Jan 2006 | JP | national |
2006-325129 | Dec 2006 | JP | national |