This application is a § 371 National Stage Entry of PCT/EP2018/078534 filed Oct. 18, 2018. PCT/EP2018/078534 claims priority of DE 202017106653.3 filed Nov. 3, 2017. The entire contents of these applications are incorporated herein by reference.
The invention relates to an assembly including a support rail on which a plurality of housings that can be strung together and that can be equipped or are already equipped with electrical contact and/or functional elements can be arranged. The support rail is mountable on a mounting base even when the housings have already been arranged on the support rail before the support rail is mounted, and the support rail is attached to the mounting base by one, two or more mounting pins which have been put in place on the mounting base before the support rail is mounted.
In switch cabinet construction, it is necessary to string housings of electrical contact elements and functional elements (i.e. housings that can be equipped or are already equipped with electrical contact and/or functional elements) together on support rails in a previously defined quantity and sequence and to fix them—for example in a locking manner—on the support rail. The support rail can have a cross-sectional geometry in the form of a hat, by way of example, but it can also have a different, for example C-shaped, cross-section. The stringing-together or fitting and the subsequent fixing of each individual housing of the contact elements and functional elements is customarily carried out on a support rail which is already inserted into the switch cabinet and fixed on a mounting base, for example. This type of mounting is relatively labour-intensive and painstaking.
According to the disclosure, the mounting pins and the support rail are configured such that the support rail can be placed onto the mounting pins and locked in place thereon without using a tool.
In this manner, a majority of the modular housings can be placed onto the support rail over a part of its length or even over its entire length before it is mounted. The support rail fitted with the modular housings is placed onto the mounting pins as a preassembled unit and is locked in place thereon.
Alternatively, the support rail is retained on the mounting base by at least two mounting pins pre-mounted on the support rail, wherein the mounting pins are locked in the mounting base by a locking device.
The invention is described in greater detail hereafter with reference to the drawings, wherein different embodiments are also discussed. It should be emphasised that the embodiments discussed hereafter are not meant to be exclusive, but on the contrary, variants and equivalents which are also not depicted are able to be accomplished and fall within the claims. In the drawings:
According to
In a first mounting step 100, the housings 1 comprising contact elements and functional elements (which are to be accommodated on the support rail in accordance with a wiring/circuit diagram) are mounted strung together in a defined number and sequence on the support rail 2. For this purpose, locking feet, for example, of the housings 1 are locked onto the support rail.
Generally, edges 21, 22 of support rail 2—which are L-shaped in this embodiment—are of use for preassembly of the housings 1 and the support rail into a preassembled unit. A base leg 20 extends between these edges. The main direction of projection of the support rail and of this base leg 20 is designated by X in the drawing. The locking-on of the housings 1 takes place substantially perpendicular to the support rail 2 and to the mounting base—in particular to a level mounting plate—from above in the Z-direction. The base leg 20 extends planarly in the X-/Y-plane.
The support rail 2 has a plurality (preferably at least two or more) of through holes or windows (hereafter also designated as through bores, without this term being intended to be understood limitingly in the sense of being introduced by boring). The through bores 4 are preferably configured in the base leg 20.
The through bores 4 can thereby be arranged in a defined pattern. A particularly preferred pattern includes an arrangement on an imaginary straight line with uniform spacings between two through bores 4 in each case. This pattern can optionally in each case have a spacing from a free end of the support rail 2 to the first through bore 4 which is different from this spacing. The two spacings from the respective free end to the first through bore 4 in each case are of equal size in this embodiment.
The through bores 4 have a defined profile or defined cross-sectional shape. The through bores 4a can have a circular cross-section. However, they can also be designed as a through bore 4b with an oval cross-section—that is, as an elongated hole—and/or as a through bore 4c with a keyhole-like cross-section. However, they can also have a polygonal cross-section.
In a following mounting step, mounting pins 5 are fixed in the base plate 3 (see
The preferred mounting pin 5 has a head 6 (see
In the locked state, the locking device 8 cooperates with the through bore, which acts as a mating locking device relative to the locking device 8. In the locked state, the locking device 8 engages behind an edge of the through bore.
In a further mounting step, the support rail 2, which has been fitted with contact elements and functional elements 1 in the first mounting step, can be locked in place on the mounting pins 5.
In the further mounting step, the support rail 2 which has been fitted with contact elements and functional elements 1 in the first mounting step can, for example, be pushed onto the mounting base 3 perpendicularly over the respective mounting pins 5, so that the respective locking device 8 of the respective mounting pin 5 can be mounted, or locked, on the respective through bore 4a, 4b without a tool. The locking device 8 can be designed as an annular snap-fit connection.
With suitable dimensioning and geometrical forming of the recesses, the spring characteristics of the locking device 8a can be optimally set such that the locking device 8a can be locked both simply and thus advantageously to the respective through bore 4a, and also durably maintains the locking connection to the respective through bore 4a under the stress of the weight of the contact elements and functional elements 1.
It can be seen in
As a result, it is ensured that the locking device 8a cannot jam in the through bore 4a or 4b, such that the locking connection between the locking device 8a and the support rail 2a, or the attachment of the support rail 2a, by the mounting pin, and of the support rail 2 is durably secure.
In turn, the locking device 8a has segment-like recesses.
The locking device 8a of this and all the embodiments can preferably be manufactured from a metallic material having good spring characteristics. The other sections of the mounting pins can also be manufactured from a metallic material. The attachment of the locking device 8a on the head 6a can be carried out by a stamping process or in another manner.
The head 6a of the mounting pin 5a can advantageously have a driving geometry—for example an internal polygon—for the transmission of torque onto the mounting pin 5a. Alternatively, the driving geometry for the transmission of torque can also be formed as an internal shape with multiple rounded parts, or in another manner. In
A locking device 8 with recesses—such as the locking device 8a—can, in the case of a through bore 4b designed as an elongated hole, lead to incorrect or incomplete locking due to tilting or incomplete catching. This is precluded by the locking device 8b without recesses.
The locking device 8b therefore has an open annular geometry without segments. As a result, the respective locking device 8b of the respective mounting pin 5b lies against the respective through bore 4b and is thereby elastically deformed in the radial direction, such that the support rail 2a can be pushed in the direction of the mounting base 3.
After locking is complete, the head 6b with the respective locking device 8b of the respective mounting pin 5b covers the respective through bore 4b at least in sections like a mushroom cap or like a semi-circular rivet head, so that the support rail 2a lies firmly on the mounting base 3 in a durable manner.
The internal polygonal configuration of the mounting pin 5b from
The head 6c of the mounting pin 5c—in contrast to the mounting pins 5a and 5b—has an external polygon as driving geometry for the transmission of torque onto the mounting pin 5c. The external polygon can be configured on a circumferential surface of the collar 9.
It can be seen in
Here, the locking device 8c has segment-like recesses. The locking device 8c is preferably manufactured from a metallic material having good spring characteristics. The attachment of the locking device 8c on the head 6d is preferably carried out by a stamping process. The attachment can also be carried out in another manner. The head 6d of the mounting pin 5d has an external shape with many rounded parts as driving geometry for the transmission of torque onto the mounting pin 5d.
The embodiment of the mounting pin 5 according to
In order to achieve optimal covering of the through bore 4b also in the case of a through bore 4b in the form of an elongated hole, so that the support rail 2a lies firmly on the mounting base 3 in a durable manner, the locking device 8d of the mounting pin 5e—in contrast to the locking device 8b—has an annular geometry and several recesses—four recesses in this case. This is depicted in
As a result, the respective locking device 8d of the respective mounting pin 5e lies against the respective through bore 4b and is thereby elastically deformed in the radial direction, such that the support rail 2a can be pushed in the direction of the mounting base 3.
The spring characteristics of the locking device 8d can be simply set by way of the recesses of the locking device 8d.
The embodiment of the mounting pin 5 according to
It can be seen in
In order to achieve optimal covering of the through bore 4b also in the case of a through bore 4b in the form of an elongated hole, so that the support rail 2a lies firmly on the mounting base 3 in a durable manner, the locking device 8e of the mounting pin 5f—in contrast to the locking device 8a, 8b—is designed virtually without recesses.
A locking device 8 with recesses—such as the locking device 8a—can, in the case of a through bore 4b designed as an elongated hole, lead to incorrect or incomplete locking due to tilting or incomplete catching. This is advantageously precluded by the locking device 8e without recesses.
The locking device 8e therefore has a continuous annular geometry, which is interrupted only by the gap 11. The gap 11 serves to set the spring characteristics of the locking device 8e. As a result, when the support rail is put in place, the respective locking device 8e of the respective mounting pin 5f lies against the respective through bore 4b and is thereby elastically deformed in the radial direction. As a result, the support rail 2a can be pushed in the direction of the mounting base 3 in a simple manner.
The head 6f with the respective locking device 8e of the respective mounting pin 5f covers the respective through bore 4b at least in sections like a mushroom cap or a semi-circular rivet head, so that the support rail 2 lies firmly on the mounting base 3 in a durable manner.
The embodiment of the mounting pin 5 according to
It can be seen in
In order to achieve optimal covering of the through bore 4b also in the case of a through bore 4b in the form of an elongated hole, so that the support rail 2a lies firmly on the mounting base 3 in a durable manner, the locking device 8f of the mounting pin 5g is designed—in contrast to the locking device 8a, 8b—without recesses.
A locking device 8 with recesses—such as the locking device 8a—can, in the case of a through bore 4b designed as an elongated hole, lead to incorrect or incomplete locking due to tilting or incomplete catching. This is precluded by the locking device 8f without recesses.
The locking device 8f is therefore formed in a ring-shaped manner and has a C-shaped cross-sectional geometry, with the “C” being opened radially inwards. As a result, when the support rail is put in place, the respective locking device 8f of the respective mounting pin 5g lies against the respective through bore 4b and, when the support rail lowers further, is elastically deformed in the radial direction perpendicular to the mounting base—in the Z-direction. As a result, the support rail 2a can be pushed in the direction of the mounting base 3. The spring characteristic of the locking device 8f is thereby settable via the size of the gap 11.
The head 6g with the respective locking device 8f of the respective mounting pin 5g covers the respective through bore 4b at least in sections like a mushroom cap or like a semi-circular rivet head, so that the support rail 2a lies firmly on the mounting base 3 in a durable manner.
It is also envisaged here that, in a first mounting step all of the housings 1 comprising contact elements and functional elements are strung together in a defined quantity and sequence on the support rail 2.
The support rail 2b according to
The through bore 4c having the keyhole-like cross-section thus has a first region with a first diameter 12a and a second region with a second diameter 12b. The first diameter 12a is smaller than the second diameter 12b of the through bore 4c.
The dimensions of the first diameter 12a and of the second diameter 12b of the through bore 4c are selected such that the first, smaller diameter 12a is larger than the diameter of the shaft 7 of the mounting pin 5h and the second, larger diameter 12b is larger than the diameter of the head 6h of the mounting pin 5h. In this regard, the through bore 4c and the mounting pin 5h function as a type of bayonet lock.
Furthermore, resilient pressure pieces 13 are screwed into the mounting base 3. The respective resilient pressure piece 13 has a resilient stud 14. The respective resilient pressure piece 13 is screwed into the mounting base 3 such that the respective resilient stud 14, in the unstressed state, protrudes fully from the mounting base 3, so that the resilient studs 14 which protrude out of the mounting base 3 in the unstressed state serve as a type of stop for the support rail 2b which is to be mounted.
In a following mounting step, the mounting pins 5h and the resilient pressure pieces 13 are screwed into the threaded bores in the mounting base 3 which in each case are envisaged for this purpose. The threaded bores, which are envisaged for the mounting pins 5h and for the resilient pressure pieces 13, respectively correspond to the through bores 4c in the support rail 2b (see e.g.
In a further mounting step, the support rail 2b which has been prepared with contact elements and functional elements 1 in the first mounting step is pushed onto the mounting base 3 perpendicularly via the respective mounting pin 5h, so that the head 6h of the mounting pin 5h engages through the large diameter 12b of the respective through bore 4c. In this case, the stud 14 of the resilient pressure piece 13 in each case is fully spring-deflected or compressed (see
In a final mounting step, the support rail 2b is pushed such that in each case the shaft 7 of the mounting pin 5h engages through the smaller diameter of the through bore 4c, so that the head 6h of the mounting pin 5h overlaps the small diameter 12a of the through bore 4c in the manner of a mushroom cap. Through the movement of the support rail 2b, the respective stud 14 of the respective resilient pressure piece 13 rebounds again. In this case, the respective stud 14 lies tangentially against an inner side of the through bore 4c in the region of the larger diameter 12b as shown in
It is depicted in
In the vertical direction, the closure of the head 6h, which is formed like a mushroom cap or a semi-circular rivet head, is attached above the collar 9.
As a result, the attachment of the support rail 2b that is achieved by the mounting pin 5h and of the support rail 2b is durably secure. The head 6h of the mounting pin 5h has an internal polygon as driving geometry for the transmission of torque onto the mounting pin 5h. Alternatively, the driving geometry for the takeover of torque can also be formed as an internal shape with multiple rounded parts.
In contrast to the embodiments of the mounting pin 5 which are described further above, the locking device 8 is designed as a resilient pressure piece 13 or rather as a resilient stud 14—in other words, as a separate component. The resilient pressure piece 13, with its resilient stud 14, ensures that the shaft 7 of the mounting pin 5h durably securely engages through the smaller diameter 12a of the through bore 4c, so that the mounting pin 5h head 6h which is formed like a mushroom cap or a semi-circular rivet head lies durably securely on the support rail 2b in the region of the smaller diameter 12a of the through bore, so the durable attachment of the support rail 2b to the mounting base 3 is guaranteed as shown in
It is also envisaged that, in a first mounting step, all of the housings 1 including contact elements and functional elements are strung together in a defined quantity and sequence on the support rail 2.
The support rail 2a according to
In a following mounting step, the mounting pins 5j are inserted through the through bores 4a of the support rail 2a. This preferably takes place at those locations at which a spacer which is already pre-mounted (shown crosshatched in
In a mounting step which occurs subsequent thereto, one dowel-like locking device 8g envisaged for this purpose in each case is placed onto the shaft 7 of the respective mounting pin 5j as shown in
In a further mounting step, the support rail 2a, which is prepared in the first mounting step with the housings for contact elements and functional elements 1 and with the mounting pin 5j inserted through the respective through bore 4a in the subsequent mounting step, and in the subsequent mounting steps the locking device 8g placed onto the shaft 7 of the mounting pin 5j, is pushed perpendicularly via a respective through bore of the mounting base 3, so that the shaft 7 engages with the locking device 8g of the mounting pin 5j through the respective through bore of the mounting base 3 (see
The locking device 8 is designed as a dowel-like locking device 8g, the locking function of which—as in the case of a dowel—is activated by screwing-in the mounting pin 5j. The locking device 8g accordingly functions according to the principle of an annular snap-fit connection. An elastic deformation of the locking device 8g is guaranteed by recesses arranged on the circumference of the locking device 8g. There, continuous bars emerge between the recesses at the circumference of the locking device 8g. Because of the recesses, the spring characteristics of the locking device 8g can be advantageously predefined.
The mounting pin 5j has a head 6j (
The shaft 7 has an outer thread. The diameter of the outer thread and the inner diameter of the locking device 8g correspond to one another such that the locking device 8d can be screwed onto the outer thread. Through further screwing of the mounting pin 5j into the locking device 8g, there arises an elastic deformation of the locking device 8g through radial spreading of the bars between the recesses of the locking device 8g. Radial spreading of the bars occurs through the shortening of the effective length of the locking device 8g due to the further screwing of the mounting pin 5j into the locking device 8g.
In a final mounting step, the mounting pin 5j is screwed in via the internal polygon in the dowel-like locking device 8g, so that the locking device 8g deploys its locking function (see
As a result, it is ensured that the attachment of the support rail 2a by the mounting pin 5j is durably secure.
The mounting pin(s) 5a, 5b, 5c, 5d, 5e, 5f, 5g, 5h, 5j according to a preferred embodiment, are able to safely dissipate the PE current of the support rail 2a, 2b or to influence the connection of the support rail 2a, 2b to the mounting base (3) such that this is possible. For this purpose, the mounting pin(s) 5a, 5b, 5c, 5d, 5e, 5f, 5g, 5h, 5j are designed to dissipate the PE current of the support rail 2a, 2b, for example by being produced from a metal which conducts well or by being coated with it and being conductively connected and arranged. They can also be designed in such a way to influence the connection of the support rail 2a, 2b to the mounting base 3, e.g. like a switch, in such a manner that this is possible.
Number | Date | Country | Kind |
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20 2017 106 653.3 | Nov 2017 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/078534 | 10/18/2018 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2019/086260 | 5/9/2019 | WO | A |
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20170197668 | Miyamoto | Jul 2017 | A1 |
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19859716 | Jun 2000 | DE |
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Number | Date | Country | |
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20200343698 A1 | Oct 2020 | US |