1. Field of the Invention
The present invention relates to portable support structures for use in temporary or permanent stands or displays, such as trade shows and conventions, and particularly to a portable truss assembly having a foldable end cap connecting planar wall elements.
2. Description of Related Art
Commercial displays such as those used in trade show booths require strong structures that can be easily transported and configured in a wide variety of forms. Such structures need to be lightweight, portable, and able to be quickly set up and broken down.
Prior display structures have contained folding elements that utilize rigid wall members coupled with rotatable wall members. The rotatable wall members allow the display to collapse. The displays include other pivoting members that serve to lock the assembly into an open position. Although useful in some applications, this approach has deficiencies. The need for numerous differently configured rigid and rotatable members increases the inventory of parts, thereby making assembly more complicated and expensive. Further, the pivoting members may not provide a significant locking force to provide sufficient structural stiffness in some applications.
It can be seen that there is a need for a collapsible/foldable truss assembly that is strong, easily fabricated and assembled into a temporary or permanent structure. The present invention fulfills these and other needs, and addresses other deficiencies of prior art implementations.
To overcome the limitations in the prior art described above, and to overcome other limitations that will become apparent upon reading and understanding the present specification, the present invention discloses a portable support structure adapted for use in temporary or permanent stands or displays. The portable truss assembly disclosed herein has a foldable end cap that connects planar wall elements.
An apparatus in accordance with the principles of the present invention includes a foldable truss assembly including a plurality of wall members. The wall members having a first and second receiving member, each receiving member capable of receiving an attachment member of at least one foldable end cap. The foldable end cap including a plurality of adjacently connected elongated arm members, each arm member having a first and second end and an interface surface. The foldable end cap also including a plurality of hinge members, each hinge member being pivotally disposed between the first end of each arm member and the second end of an adjacent arm member. The arm members are connected by the hinge members forming a closed loop. The interface surfaces of each arm member facing the interface surface of the adjacent arm member. A folding plane is defined by the interface surfaces of the arm members. The foldable end cap also includes a plurality of attachment members disposed at an intersection of the first end of each arm member and the second end of the adjacent arm member. The attachment members substantially perpendicular to the folding plane. The foldable end cap also including a locking mechanism fixedly attachable between at least two arm members. The locking mechanism preventing relative rotation between an arm member and an adjacent arm member.
Other embodiments of a system in accordance with the principles of the present invention may include alternative or optional additional aspects. One such aspect of the present invention is that each of the arm members also include an outer surface opposite the interface surface and a first and second access void being disposed interiorly of the first and second ends and a portion of the attachment member being disposed within the access void.
Another aspect of the present invention is that each of the arm members also include a first and second pivot hole on the interface surface at the first and second ends. The hinge members are disposed about a first pivot hole of a first arm member and a second pivot hole of an adjacent arm member.
Another aspect of the present invention is that the locking mechanism also includes two elongated pivot bars each having a pivot end, a locking end and a pivot member at the pivot end. The pivot members of the pivot bars are rotatably coupled to the end cap at diagonally opposite hinge members. The locking mechanism also includes a locking member attachable to the locking ends of the pivot bars. The attached locking member preventing relative longitudinal displacement of the pivot bars. The elongated pivot bars are rotatable about the pivot members. The pivot bars are rotatable so that the locking ends of the pivot bars are movable into relative proximity.
Another aspect of the present invention is that the hinge members also include a flat bushing between interface surfaces of adjacent arm members.
Another aspect of the present invention is that the attachment members protrude from a side of the end cap.
Another aspect of the present invention is that the attachment members protrude from two sides of the end cap.
Another aspect of the present invention is that the wall members include two elongated support members and a cross member fixedly connected between the support members.
Another aspect of the present invention is that the truss assembly also includes a cross bar removably attachable between one of the support members of one wall member and one of the support members of another wall member.
Another aspect of the present invention is that the at least one end cap comprises two end caps. The plurality of wall members having a first and second receiving member at opposing ends of the wall member and the attachment members of the two end caps are received into the receiving members on opposing ends of the wall members.
Another apparatus in accordance with the principles of the present invention includes a foldable truss assembly including a plurality of wall members having a first and second receiving member, each receiving member capable of receiving an attachment member of a foldable end cap. The foldable end cap including a plurality of adjacently connected elongated arm members, each arm member having a first and second end and an interface surface. The foldable end cap also includes a plurality of attachment members, each attachment member pivotally disposed between the first end of each arm member and the second end of each adjacent arm member. The arm members are connected by the attachment members forming a closed loop. The interface surfaces of each arm member facing the interface surface of each adjacent arm member. A folding plane is defined by the interface surfaces of the arm members. The attachment members protruding from the end cap substantially perpendicular to an interface plane. The foldable end cap also includes a locking mechanism rotatably attached between diagonally disposed attachment members. The locking mechanism preventing relative rotation between an arm member and an adjacent arm member.
Another aspect of the present invention is that each of the arm members also includes an outer surface opposite the interface surface and a first and second access void disposed on an interior of the first and second ends. A portion of the attachment member is disposed within and extends from the access void.
Another aspect of the present invention is that each of the arm members also includes a first and second pivot hole on the interface surface at the first and second ends. The attachment members passing through the first pivot hole of a first arm member and the second pivot hole of an adjacent arm member.
Another aspect of the present invention is that the locking mechanism also including two elongated pivot bars each having a pivot end, a locking end and a pivot member at the pivot end. The pivot members of the pivot bars are rotatably coupled to the end cap at diagonally opposite attachment members. The locking mechanism also includes a locking member attachable to the locking ends of the pivot bars. The attached locking member preventing relative longitudinal displacement of the pivot bars. The elongated pivot bars are rotatable about the pivot members and the pivot bars are rotatable so that the locking ends of the pivot bars are adjustable into relative proximity.
Another aspect of the present invention is that the attachment members also include a flat bushing between interface surfaces of adjacent arm members.
Another aspect of the present invention is that the attachment members protrude from two sides of the end cap.
Another aspect of the present invention is that the wall members include two elongated support members and a cross member fixedly connected between the support members.
Another aspect of the present invention is that the truss assembly also includes a cross beam removably attachable between a support member of a first wall member and a support member of a second wall member.
Another aspect of the present invention is that the at least one end cap includes two end caps. The plurality of wall members each have a first and second receiving member at opposing ends of the wall member and the two end caps are receivable into the receiving members on opposing ends of the wall members.
A method in accordance with the principles of the present invention includes a method of assembling a foldable truss member. The method including unfolding an end cap. The end cap including a plurality of arm members having first and second ends. The arm members are adjacently connected forming a closed loop. The first end of each arm member is pivotally connected to the second end of each adjacent arm member, each arm member also including an attachment member at first and second ends. The method also including attaching a plurality of wall members each having at least two receiving members to the end cap. The receiving members of the wall members are connected to at least two of the attachment members of the end cap. The method also includes pivoting a first and second pivot bar, each pivot bar having a locking end and pivotally coupled to the first end of one of the arm members. The pivoting of the pivot bars moves the locking ends of the pivot bars into relative proximity. The method also includes attaching a locking member to the proximate locking ends of the pivot bars to connect the pivot bars and prevent relative longitudinal motion of the pivot bars.
Another aspect of the present invention is that the method also includes attaching a cross beam between two of the wall members to stabilize the wall members.
The foregoing objects, advantages and distinctions of the invention, among others, are obtained in a presently preferred construction that provides a truss assembly having a foldable end cap connecting planar wall elements.
These and various other advantages and features of novelty which characterize the invention are pointed out with particularity in the claims annexed hereto and form a part hereof. However, for a better understanding of the invention, its advantages, and the objects obtained by its use, reference should be made to the drawings which form a further part hereof, and to accompanying descriptive matter, in which there are illustrated and described specific examples of an apparatus in accordance with the invention.
Referring now to the drawings in which like reference numbers represent corresponding parts throughout:
While the invention is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail herein. It is to be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the contrary, the invention is intended to cover all modifications, equivalents, and alternatives falling within the scope of the invention as defined by the claims appended hereto.
In the following description of the illustrated embodiments, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration, various embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized, and structural and functional changes may be made without departing from the scope of the present invention.
The present invention provides a portable support structure adapted for use in temporary or permanent stands or displays. The portable truss assembly is provided with a foldable end cap that connects planar wall elements.
The end cap 100 may be used as part of a truss assembly 400 as illustrated in
The cross members 406 are fixedly attached to the support beams 404, typically by welding. A preferred cross member structure includes a wire lace as shown, but cross braces 410 may be bolted, welded, or attached with other desirable attaching means. The cross braces 410 may be fabricated from metal, composite materials, plastic, corrugated cardboard, or other materials as may be desirable. The support beams 404 may include receiving members 408 (in this embodiment an opening or recess in the end of the support beam 404) adapted for receiving and connecting to the attachment members 106 of the end caps 100. Additionally, locking features (not shown) such as pins, latches, clamps and other devices may be used to positively fix the end caps 100 to the receiving members 408. The end caps 100 may remain attached to the wall members 402 during breakdown and setup of the truss assembly 400, thereby greatly simplifying deployment.
To provide additional stability and safeguard against buckling in special installations with extraordinary loads, a pair of removable cross braces 410 may be attached between the wall members 402. It is appreciated that, if the cross braces 410 are rotatably attached to the support beams 404, then the truss assembly 400, as illustrated in
A lock mechanism 500 may be utilized to ensure the truss assembly 400 is not foldable after installation.
An alternate embodiment of a coupling member 508 is shown in
Turning now to details of the hinge members 104 and attachment members 106.
The end cap 100 and truss assembly 400 according to the present invention may beneficially be adapted for all manner of structural uses, including those of a temporary or seasonal nature. One such configuration desirable for uses such as commercial displays or point of sale fixtures is described herein in detail. A truss assembly 400 having approximately 12″×12″ cross sectional dimensions is preferable in these applications. The end cap 100 is formed from ¾″ to 1″ square steel tubing joined at the corner by attachment members 106 formed of round steel pipe sections approximately {fraction (3/4)}″ in diameter. The lengths of the side walls 402 can vary from about 6″ to about 46″. The support members 404 are formed from ¾″ to 1″ round steel tubing welded to {fraction (3/16)}″ wire lacing forming the cross members 406. While the various sections of the end cap are illustrated as square tubing sections and the truss assembly sections are illustrated as round tubes, other cross sectional shapes (e.g. rectangular, triangular, oval, L-shape) and combinations thereof may be used. The individual sections may be solid, non-tubular or hollow and be fabricated.
Fabricating the truss assembly 400 from steel offers advantages of low cost, high strength, and magnetic properties for easy attachment of magnetic graphics. The steel is typically powder coated for appearance and corrosion resistance. The weight of the truss assembly 400 can range from ½ pound to 10 lbs for truss lengths between 6″ and 46″.
In general, the strength of the coupled truss assembly 400 in this application should be able to be safely used in a vertically loaded application where low cost is desired. The open space between wall members 402 (i.e. that space shown spanned by the cross brace 410 in
Because the end cap is hinged and capable of swiveling motion at corners thereof, the end cap may remain attached to the truss assembly during assembly and disassembly for storage and shipping or may optional be removed. Leaving the end cap attached speeds up the assembly and disassembly process while removing the end cap increases the number of units that can be stored saving storage space.
The foregoing objects, advantages and distinctions of the invention, among others, are obtained in a presently preferred construction that provides portable support structures for use in temporary or permanent stands or displays, such as trade shows and conventions, and particularly to a portable truss assembly having a foldable end cap connecting planar wall elements.
The foregoing description of the exemplary embodiment of the invention has been present for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be limited not with this detailed description, but rather by the claims appended hereto.