The present application claims priority to German Patent Application No. 10 2021 203 462.4, entitled “SUPPORT SYSTEM FOR A DISPLACEMENT ADJUSTMENT PLATE OF AN AXIAL PISTON MACHINE”, and filed on Apr. 8, 2021. The entire contents of the above-listed application is hereby incorporated by reference for all purposes.
The present disclosure relates to hydraulic axial piston machines and may be applicable in the field of mechanical engineering, such as in the field of hydromechanical devices.
Axial piston machines are generally known from previous systems. They may be used, for example, as axial piston motors or axial piston pumps. Both axial piston motors and axial piston pumps work according to the same principles, but in reversed modes. The present disclosure primarily describes axial piston pumps. However, it is understood that the working principle described herein may be equally applied in axial piston motors.
U.S. Pat. No. 3,682,044 A relates to a hydraulic axial piston pump which includes a housing and a rotating block rotating in the house, wherein the rotating block is driven by a pump drive via a shaft. Similarly, in a hydraulic motor, the rotating block is connected to a shaft and is driven by a high pressure fluid via multiple pistons. U.S. Pat. No. 3,682,044 A further discloses a hydrostatic bearing or support for a tilt plate functioning as a displacement adjustment plate for the pistons. For instance, according to U.S. Pat. No. 3,682,044 A this kind of a “cushion-like” bearing may counterbalance forces acting on the pistons and may reduce noise.
Usually, the cylinder block or rotating block of an axial piston machine is configured to rotate relative to a stationary valve plate. The fluid circulated by the pump then passes through different sections or openings of the stationary valve plate. The valve plate normally has an inlet fluid port and an outlet fluid port.
Typically, multiple pumping axial pistons protrude from the end of the cylinder block opposite the valve plate. The ends of the pistons slidingly bear against a displacement adjustment plate. The displacement adjustment plate or swashplate. When the displacement adjustment plate is oriented perpendicular to the rotation axis, the pistons do not move in the axial direction upon rotation of the cylinder block. Any inclination of the displacement adjustment plate with respect to the axial direction, however, causes the pistons to reciprocate in the axial direction upon rotation of the cylinder block, thereby allowing the pistons to provide a pumping action. In this manner, the valve plate controls the inlet and outlet of the operating fluid. An angle between a normal to the plane of the displacement adjustment plate and the axis of rotation determines the axial displacement of the pistons upon rotation of the cylinder block and the amount of fluid delivered by the pump during each revolution. The angle of the displacement adjustment plate may be variable by pivoting of the plate. In this way, the power provided by the pump may be controlled.
During the pumping action of an axial piston pump and during movement of an axial piston motor, the forces exerted on the pistons via the displacement adjustment plate are typically different from the forces exerted on the displacement adjustment plate via the pistons. For example, in the case of an axial piston pump, the forces acting on the pistons on the compression side of the displacement adjustment plate where the pistons force the operating fluid out of the cylinders are usually much bigger than the forces acting on the pistons on the suction side of the displacement adjustment plate where the pistons draw the operating fluid into the cylinders. Similarly, in an axial piston motor different forces act on the fluid feed side and on the fluid release side of the displacement adjustment plate.
U.S. Pat. No. 3,682,044 A relates to an axial piston pump having a displacement adjustment plate. A hydrostatic support of the displacement adjustment plate acts as a noise insulating cushion and counterbalances forces acting on the displacement adjustment plate.
U.S. Pat. No. 6,186,748 B1 relates an axial piston pump with several pistons rotating with a cylinder block and a valve plate for controlling the fluid flow from the rotating and reciprocating pistons.
U.S. Pat. No. 6,406,271 B1 relates to an axial piston pump with a rotating cylinder barrel wherein reciprocating movement is created by a tilted displacement adjustment plate and wherein a valve plate controls the flow of hydraulic fluid to and from the pistons and is designed to reduce pressure losses of the hydraulic fluid.
With respect to axial piston machines, it is generally known to use different hydrostatic supports for the two sides of a displacement adjustment plate. In this context, the term hydrostatic support may include a sliding hydrostatic support or a sliding bearing, for example.
In the case of an axial piston pump, the support on the high pressure/compression side of the displacement adjustment plate is designed to withstand a much bigger force than the support on the low pressure/suction side of the displacement adjustment plate. That is, in an axial piston pump the term high-pressure side or compression side of the displacement adjustment plate refers to the side of the plate where the pistons move to reduce the cylinder volume, thereby forcing operating fluid out of the cylinder or out of the cylinders, and the term low-pressure side or suction side of the displacement adjustment plate refers to the side of the plate where the pistons move to increase the cylinder volume, thereby drawing operating fluid into the cylinder or cylinders. By contrast, in an axial piston motor, the term high-pressure side or compression side of the displacement adjustment plate refers to the side of the plate where an externally applied pressure forces fluid into the cylinder, thereby driving the pistons to expand the cylinder volume, and the term low-pressure side refers to the side of the displacement adjustment plate where the pistons are driven to reduce the cylinder volume, thereby forcing fluid out of the cylinder. In the present disclosure, the two sides of the displacement adjustment plate may refer to two parts of the plate, for example two halves of the plate. For example, together the two halves of the plate may form a circular body part of the plate on which sockets or holders to which the pistons are connected may slide upon rotation of the cylinder block.
In the case of a machine that rotates in one direction a smaller hydrostatic support may be used on the low-pressure side of the plate, making it possible to save hydraulic fluid and to reduce the effort delivering large amounts of high-pressure fluid to all supports of the displacement adjustment plate.
However, such a solution is not applicable for bidirectional axial piston machines which may rotate in both directions of rotation. This is because in bidirectional axial piston machines, depending on the direction of rotation each of the supports on both sides of the machine may have to withstand high forces. Therefore, it is an object of the present disclosure to provide a system of hydrostatic supports for a bidirectional axial piston machine which may be operated with a reduced amount of hydraulic fluid.
It is another object of the present disclosure to develop a hydrostatic balancing system of the displacement adjustment plate supports that manages the displacement variation in axial piston pumps and in axial piston motors with unidirectional operation as well as in machines with bidirectional operation with an increased amount of pressurized fluid for hydrostatic supports or bearings.
Thus, in one example, an axial piston machine, such as a pump or a motor, is provided. Said machine includes a pivotable displacement adjustment plate which is supported by a first hydrostatic support arrangement on a first side and by a second hydrostatic support arrangement on a second side, wherein one or both of the hydrostatic support arrangements include a large area support and a small area support which can be fluidly separated from each other.
The pivotable displacement adjustment plate is typically pivotable about a pivot axis and has a support system with at least two support arrangements which may be located at different points on or near the pivot axis, for example at both ends of the plate near the pivot axis. Usually, each support arrangement includes one or more curved or arc-shaped or semi-circular or cylindrical support areas. Each of the support areas of the displacement adjustment plate may slide on a fixed support element which may have a correspondingly shaped area for receiving the support area of the displacement adjustment plate. In each of the support areas of the hydrostatic support arrangements, a pressurized fluid film may be provided which reduces friction between the displacement adjustment plate and the fixed support element.
The maximum force which can be balanced by each hydrostatic support arrangement depends on the fluid pressure and on the size of the support area. By combining for each working condition, for example for each direction of rotation of the machine, small and large support areas, and by providing the small and the large support areas on the same side of the displacement adjustment plate with different fluid pressures or with the same fluid pressure, the overall forces acting on the hydrostatic supports can be balanced or managed with a reduced amount of fluid in the hydrostatic supports. It is understood that a support area of the large area support or of each of the large area supports of the machine may be larger than a support area of the small area support or of each of the small area supports of the machine. Consequently, when provided with the same fluid pressure the large area support or each of the large area supports may counterbalance larger forces than the small area support or than each of the small area supports.
Both hydrostatic support arrangements may include at least a large area support. And depending on the rotation direction of the machine, in each of the hydrostatic support arrangements a large area support of one of the hydrostatic support arrangements may be connectable with a high-pressure fluid port while the respective large area support of the other support arrangement may connectable to a low-pressure fluid port. Further, where a small area support exists on one side, this small area support may be either fluidly connected to the large area support of the other side or to a high pressure fluid port.
Both hydrostatic support arrangements of the machine may include a large area support and a small area support. The large area support of the first hydrostatic support arrangement may then further be fluidly connected to the small area support of the second hydrostatic support arrangement. The terms first and second side of the displacement adjustment plate in this context should be understood such that along the pivot axis defined by the displacement adjustment plate, such as by the curved support areas of the displacement adjustment plate, the first and the second side of the displacement adjustment plate are located or disposed on opposite sides or at or near opposite ends of the displacement adjustment plate. In this implementation, the use of hydrostatic fluid may be reduced at least in one direction of rotation of the machine, in which the large area support of the side where the forces acting on the displacement adjustment plate are larger is provided with high-pressure fluid and the small area support on the opposite side is provided with the same fluid pressure. Additionally, the large area support of the second hydrostatic support arrangement may be fluidly connected to the small area support of the first hydrostatic support arrangement.
In this implementation, in each of the two directions of rotation of the machine, the large area support on the side of the displacement adjustment plate which has to withstand higher forces, say on the first side of the displacement adjustment plate, and the small area support on the other side of the displacement adjustment plate connected to it may be provided with a high pressure fluid, for example, it may be connected to a high pressure fluid port. At the same time, the large area support on the side of the displacement adjustment plate which has to withstand smaller forces, say on the second side of the displacement adjustment plate, and the small area support on the other side of the displacement adjustment plate connected to it may be provided with a low-pressure fluid, for example, it may be connected to a low-pressure fluid port. It is understood that a fluid pressure at the high-pressure fluid port is larger than a fluid pressure at the low-pressure fluid port. When the direction of rotation is reversed, the fluid connections of the large area supports to the high-pressure fluid port and to the low-pressure fluid port, respectively, may be reversed. In the case of an axial piston pump, the low-pressure port may be the suction port, and the high-pressure port may be the delivery port, for example. By contrast, in the case of an axial piston motor, the low-pressure port may be the fluid release port through which fluid is released from the motor, and the high-pressure port may be the feed port through which the high-pressure fluid driving the motor is fed into the motor, for example.
In an implementation of the presently proposed machine, the first side and the second side of the displacement adjustment plate are supported by a first hydrostatic support arrangement and by a second hydrostatic support arrangement, respectively, wherein both hydrostatic support arrangements include a large area support and a small area support, wherein each of the large area supports is fluidly connected to one fluid port of the machine in such a way that, at a given rotation direction of the machine, the large area support of the hydrostatic support arrangement on the side where the higher piston forces act on the displacement adjustment plate is connected to a high-pressure fluid port of the machine, while the large area support of the other hydrostatic support arrangement is fluidly connected to a low-pressure fluid port of the machine.
In an implementation of the presently proposed machine, the smaller area supports of the first and second hydrostatic support arrangements may each be connected to a high-pressure fluid port of the machine via a first one-way valve and to a low pressure fluid port of the machine via a second one-way valve, wherein the one-way valves are configured such that each of the small area supports is continuously fluidly connected to the fluid port with the higher-pressure. Again, it is understood that a fluid pressure at the high-pressure fluid port of the machine is larger than a fluid pressure at the low-pressure fluid port of the machine.
In case the presently proposed axial piston machine is an axial piston pump, the high-pressure fluid port may be identical to or fluidly connected to the fluid delivery port of the pump, and the low-pressure fluid port may be identical to or fluidly connected to the suction port of the pump. And in case the presently proposed axial piston machine is an axial piston motor, the high-pressure fluid port may be identical to or may be fluidly connected to the fluid pressure line which delivering fluid to the motor, and the low-pressure fluid port may be identical to or may be fluidly connected to the fluid pressure port leading fluid away from the motor.
With the axial piston machines described above, it may further be provided that at least one hydrostatic support arrangement on one side of the pivotable displacement adjustment plate includes a large area support in the form of a ring and a small area support which is located inside the ring.
It should be understood that the summary above is provided to introduce in simplified form a selection of concepts that are further described in the detailed description. It is not meant to identify key or essential features of the claimed subject matter, the scope of which is defined uniquely by the claims that follow the detailed description. Furthermore, the claimed subject matter is not limited to implementations that solve any disadvantages noted above or in any part of this disclosure.
Exemplary embodiments of the presently proposed axial piston machine are described in the following detailed description and are depicted in the accompanying drawings.
In the embodiment of
In this way, on one or both sides 24, 25 of the plate 1, two supports may be provided with a high or low pressure fluid and their effect may be added or not based on a current operating condition, for example based on values of the forces exerted on each of the sides 24, 25 of the plate 1 by the rotating pistons. These forces typically depend on the pivot angle of the plate 1 with respect to the pivot axis 2, on the rotation speed of the pump and on the direction of rotation. Therefore, depending on the direction of rotation of the pump each of the supports on both sides 24, 25 of the plate 1 can be selectively fluidly connected with a high pressure fluid port or with a low pressure fluid port of the pump. For instance, the high pressure fluid port may be connectable or may be connected to the fluid delivery port of the pump, and the low pressure fluid port may be connectable or may be connected to the suction port of the pump. This solution allows for the connection of a first fluid port 11 of the machine to a first support and for the connection of a second fluid port 12 of the machine to a second support to select the large area support on the side of the pistons under pressure and the small area support on the side where the pistons are in a suction function, allowing to continually pressurize the correct support which counterbalances the forces of the pistons.
The embodiment of the machine 100 depicted in
As shown in
Depending on the direction of rotation of the machine 100, high fluid pressure may be selectively applied either to the large area support 5 on the first side 24 of the plate 1, or to the large area support 4 on the second side 25 of the plate 1. In
The plate 1 according to
In
In case the rotation direction of the machine (e.g., pump) is reversed, as shown in
Throughout this specification relative language such as the words “approximately” may be used. Unless otherwise specified or described, this language seeks to incorporate at least 5% variability to the specified number or range. That variability may be plus 5% or negative 5% of the particular number specified.
The foregoing description is considered as illustrative only of the principles of the described embodiments. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the described embodiments to the exact construction and processes shown and described herein. Accordingly, all suitable modifications and equivalents may be considered as falling within the scope of the described embodiments as defined by the claims which follow.
Number | Date | Country | Kind |
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10 2021 203 462.4 | Apr 2021 | DE | national |
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2207198 | Jan 1989 | GB |
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Number | Date | Country | |
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20220325704 A1 | Oct 2022 | US |