This is a U.S. national stage of application No. PCT/DE01/00129, filed on Jan. 10, 2001. Priority is claimed on that application and on the following application(s): Country: EP, Application No.: 00100445.6, Filed: Jan. 10, 2000 which is the claimed priority document of PCT/DE01/00129.
1. Field of the Invention
The invention relates to a supporting framework for a craneway for at least one crane which travels on at least one track, in particular for a bridge crane which travels on two tracks. Such craneway systems are primarily used in automated storage operation, for example container stores, casing stores (reinforced concrete prefabrications for lining tunnels), piece-part stores, paper reel stores and so on.
2. Description of the Prior Art
U.S. Pat. No. 3,225,703 discloses a supporting framework for a vehicle, having a track carrier that is elongated in the track direction and made of reinforced concrete, and a system of pillars comprising reinforced concrete supports, whose upper ends in each case support the carrier sections via a top component and whose lower ends are in each case anchored in the soil via a base component.
The invention is based on the technical problem of providing a supporting framework for a craneway having a high static and dynamic load bearing capacity with low elastic compliance, with the possibility of large supporting widths. At the same time, adjustment of the track which is precise but can be carried out simply and quickly is to be possible.
According to the invention, this problem is achieved by a craneway supporting framework comprising a track carrier which is elongated in the track direction and comprises at least one carrier section of reinforced concrete, preferably of prestressed concrete, a system of pillars comprising reinforced concrete pillars, whose upper ends in each case support the carrier sections via a top component and whose lower ends are in each case anchored in the soil via a base component, and in each case an adjustable bearing in the area of the top component and/or of the base component in at least some of the pillars for adjusting the track carrier according to the desired course of the track.
The concrete construction according to the invention, comprising reinforced concrete pillars and reinforced concrete carrier sections, provides the required rigidity and mechanical load bearing capacity both of the static type (weight forces) and of the dynamic type (crane braking and acceleration operations; wind forces).
It is possible for large supporting widths (for example 20 m) to be achieved, in particular when prestressed concrete carrier sections are used. Given an appropriate height of the pillars (for example 13.5 m), the areas between the pillars can be entered, for example by heavy goods vehicles, in particular container vehicles. The adjustment of the track, which is important for automated storage operation, is exact and largely unchanged during operation, is achieved by the invention in that the track carrier is adjusted appropriately accurately. This adjustment has to be performed only on individual pillars, which considerably reduces the outlay on adjustment as compared with adjusting the track with respect to the track carrier over the entire track length.
Primarily, however, the track considered is not exclusively a metal crane rail, since the latter has been tried and tested under high loads. According to the invention, the crane rail is mounted on the track carrier in such a way that the track is formed by a metal crane rail, preferable made of steel, which is mounted on the track carrier in such a way that thermal expansion and contraction movements of the crane rail relative to the track carrier are permitted. In spite of the mass-dependent different expansion rate and on account of the different thermodynamic characteristics (surface color, surface roughness, geometric surface form) of reinforced concrete and rail steel, the result is that there are no constraints which could lead to critical mechanical loadings, in particular tensile stresses, of the reinforced concrete of the track sections. In order nevertheless to be able to dissipate the braking and acceleration forces exerted on the crane rail by the crane readily into the craneway supporting framework, it is proposed that the crane rail be fixed to the track carrier only at one point, preferably in the area of its longitudinal center, in relation to crane rail movements relative to the track carrier in the track direction. As an alternative to this, the crane rail can also be capable of moving to and fro between end stops at both rail ends, the movement play being such that it never disappears under all conceivable conditions. The holding clamps mentioned below, because of their large number, ensure that the rail is not displaced or displaced only little during normal operation.
Furthermore, it is proposed that the crane rail be mounted on the track carrier via holding clamps which fix the crane rail in the lateral direction and secure it against lifting. This type of fixing firstly permits the substantially free thermally induced expansion and contraction movement of the crane rail relative to the track carrier while largely suppressing the rail movement under normal crane braking and acceleration. Secondly, the exact lateral orientation of the crane rail, which is important for automatic operation, is ensured. In this case, the holding clamps can be provided, via a type of slot and bolt connection to the track carrier, with lateral movement play before the connection is tightened, in order to be able to compensate for fabrication inaccuracies.
In order to impart high stability to the pillars, which, for example, makes it unnecessary to provide crossties for stabilization with respect to bending moments, it is proposed that the base component be anchored in the soil via preferably four deep foundation piles, at best driven piles.
In a first type of connection between base component and pillar, provision is made for an enlarged diameter base section of the pillar to rest on the base component and to be connected to the latter via anchoring elements, preferably forming an adjustable bearing.
With another embodiment, it is proposed that the base component be formed as an encasement for the lower end of the pillar. The adjustable bearing, which can preferably be adjusted in the lateral direction and the vertical direction is at best located in the area of the upper pillar end. The connection between the lower pillar end and the base component anchored in the soil can then be formed particularly simply and at the same time, particularly stably with respect to the forwarding of moments, in particular by means of the already mentioned encasement-like formation of the base component. In addition, the effects of adjusting movements can more easily be overseen. In the possible case of the production of the pillar as a locally cast concrete component, in general the base component will be integrated with the pillar. At least in the case of relatively large crane systems, it is more beneficial in terms of cost to produce the pillar as a fabricated concrete component. The base component can then optionally be a locally cast concrete component or else a fabricated concrete component.
According to a further aspect of the invention, which is intrinsically independent of the aspect described previously, but advantageously cooperates with the latter, a craneway supporting framework is proposed, comprising an elongate track carrier comprising at least one carrier section, a system of pillars, whose upper ends support the longitudinal ends of the carrier sections via a top component, and whose lower ends are in each case anchored in the soil via a base component, and in each case an adjustable bearing in the area of the top components and/or of the base components in at least some of the carrier sections for adjusting the track carrier according to the desired course of the track, a sliding bearing being provided between pillar and track carrier in the area of the top component in at least one of the pillars, this pillar carrying a reference point for a crane location system.
Above all for an automated store, not only is the precise guidance of the respective crane along the correspondingly precisely adjusted tracks important, but also the most precise determination possible of the instantaneous crane location. If the crane location is determined with the aid of a measurement section fixed to the track carrier or track, for example by scanning the crane rails via a measuring wheel, then the precision of the location determination is impaired by the unavoidable thermal expansion and contraction movements of track carrier or crane rail.
According to the invention, the reference point is independent of such movements, since it is provided on a pillar which, additionally, is independent of the thermal track carrier deformations, because of the sliding bearing. This aspect of the invention can also be used in the case of pure steel supporting frameworks even though supporting frameworks with reinforced concrete pillars are preferred because of their higher dimensional stability. The reference point could be formed by an optical element belonging to an optical crane location system, in particular a laser system. In many uses, for example container systems situated in the open air, this can cause problems in the event of fog. One further possibility would be to perform a distance measurement via radio waves, in particular radar waves, but this could likewise be associated with problems, at least in the area of airports or harbors with regular radio traffic. At least in the case of such applications, it is advantageous if the reference point is designed as a fixing point for a scanning element which extends over at least part of the track length. The scanning element therefore extends substantially over the track length, so that direct mechanical scanning of the scanning element is considered, or else scanning acting indirectly over a short distance, for example via induction measuring elements. In a particularly preferred embodiment of the invention, the scanning element is encapsulated, so that it is largely independent of the influences of bad weather.
In a simple and simultaneously robust embodiment of the invention, provision is made for the scanning element to be formed by a chain, in which there engages a gear belonging to a measuring unit connected to the crane. The scanning movement of the gear can in this case be registered by a rotary encoder connected firmly so as to rotate with the gear and forwarded to the crane location device. In order to keep the scanning element always under a pretension which is not too low and not too high, irrespective of the relative position of the two pillars carrying the ends of the scanning element, it is proposed that the end of the scanning element that is remote from the reference point be connected to one of the pillars via a pretensioning element.
It would be conceivable to use a plurality of scanning elements per track, following one other in each case. However, this could result in problems at the transition of the scanning device from one scanning element to the other scanning element. In addition, a central fixing of the scanning element to a reference point of a central support would intrinsically also be conceivable. However, the fitting of the scanning element to both end pillars of the track is particularly preferred. By this means, by using a single scanning element, the entire track length can be monitored. In addition, the scanning of the scanning element is made easier in many cases, since no fixing point for the scanning element interferes with the scanning. A particular cost advantage results when the craneway supporting framework according to the invention is used in relatively large systems having at least two bridge cranes. For this purpose, it is proposed that at least three track carriers are provided, arranged parallel beside one another and spaced apart from one another, with which two bridge cranes are associated, the central track carrier carrying a track for one bridge crane and a further track for the other bridge crane. For n bridge cranes that can be operated independently of one another, only n+1 track carriers are therefore required.
The invention will be explained in the following text using preferred exemplary embodiments and the drawing, in which:
In the drawings, wherein like reference characters denote similar elements throughout the several views:
The craneway supporting framework according to the invention is designated generally by 10 in the overview according to
Instead of driven piles, bored piles can also be used, even if the expenditure on production for driven piles is lower in the event of the soil being suitable for this. The base component can be a fabricated concrete component, even though a locally cast concrete component is preferred, since this makes the production of the connection to the piles easier. For this purpose, it is merely necessary for the base component to be concreted to the upwardly projecting reinforcements of the piles 36. A uniform distribution of pressure to the soil is ensured here by a granular subbase 40, indicated in
In the variant according to
This type of connection between pillar and base component 34′ permits, within certain limits, adjustment of the pillar 30 with respect to the base component 34′, specifically both in the horizontal plane and in the vertical direction. In
In the variant according to
Formed on the edge of the adjusting plate 92 opposite the lug 92a is a protrusion 92b, which protrudes in the horizontal direction and in so doing engages between two adjusting plates 96. The two adjusting plates 96 are aligned in the transverse direction QR. They can be adjusted in the transverse direction QR, to be specific discontinuously in the exemplary embodiment illustrated. For this purpose, they are each provided with two bolt openings 96a, which can be fixed via corresponding adjusting bolts 96b to corresponding bolt openings 98a in a base plate 98. The base plate 98 is cast into the outer side of the end piece 82, a lug 98b bent downward on the base plate 98 ensuring adequate load bearing capacity in the transverse direction QR. Plate adjustment with a step width falling below the grid dimension of the holes 96a, 98a is also entirely possible. For this purpose, it is merely necessary to replace the two adjusting plates 96 by adjusting plates with a correspondingly displaced hole pattern. In order to make lateral adjustment easier, a hydraulic press can be inserted between the upper side of the end part 84 of the pillar 30 and the underside of the respective carrier section 60 and then actuated in order to raise the carrier section 60. In
The lateral adjustment and the vertical adjustment of the ends of the carrier sections 60 can be carried out exactly in such a way that adjustment of the crane rails 20 is rendered superfluous. Since the carrier sections 60 can have large span widths (for example 20 m), the adjustment work is reduced, corresponding to the low number of adjustment points.
To a limited extent, the above-described bearing arrangement permits relative movements between carrier section 60 and pillar 30 in the running direction LR, which is identical to the carrier longitudinal direction. The stud construction of the interengaging lug-like protrusions 92a and 94a permits such a movement to a limited extent. The returning force is determined by the shear rigidity of the elastomer plates 90. For automatic operation of the bridge cranes 14 traveling on the craneway supporting framework 10, precise determination of the instantaneous location of the respective bridge crane 14 is of critical importance. According to the invention, the fixed reference point chosen is neither a point on the crane rail 20 nor on the track carrier 12, but a point RP on one of the pillars 30, at best on one of the two end pillars 30. In
In this case, the gear will expediently be caused to engage in the chain from below. In order to decouple the position of the reference point RP entirely from possible thermal movements of the track carrier 12, the track carrier 12 is supported on the top component 84 of the pillar 30″ via a sliding bearing 114′. This applies in the same way to the other end pillar 30′, in order to keep the chain tension as uniform as possible. The crane rail 20 is mounted on the carrier sections 60 of the track carrier 12 via holding clamps 120. These have in each case a vertical side face 120a facing the rail foot 20a for the lateral fixing of the rail 20. Furthermore, they engage over the aforesaid rail foot 20a with a lug 120b, resting with an oblique lug face 120c on an oblique face of the rail foot 20a or having a slight spacing from the latter. In this way, the rail 20 is prevented from lifting off the track carrier 12. In order to compensate for local unevenness and vertical readjustment which may be required to a certain extent of the rail 20, an intermediate layer 124′ is inserted between the rail foot 20a and a support plate 122. The plate 122 ends with its upper side flush with the upper side of the carrier section 60. It is penetrated by two anchor bolts 124, which are cast in the carrier section 60. Their upper ends each pass through a passage opening 120d in the two holding clamps 120 on either side of the crane rail 20. The passage opening 120d is somewhat overdimensioned, in order to a slight extent still to permit lateral adjusting movements of the holding clamps 120 in order to take account of fabrication and mounting inaccuracies. The holding clamps can be fixed to the carrier section 60 via clamping screws 130 and spring washers 132. The above-described type of fixing permits thermally induced relative movements between the crane rail 20 and the carrier section 60. Because of a certain residual frictional resistance for each pair of clamps and the large number of pairs of clamps for a crane rail 20, however, the overall frictional resistance is generally so high that this predominates over crane forces acting in the rail longitudinal direction (acceleration or braking forces). Should displacement of the crane rail nevertheless occur, then this is limited by stops 140 at both ends of the carrier track (see also
Number | Date | Country | Kind |
---|---|---|---|
00100445 | Jan 2000 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/DE01/00129 | 1/10/2001 | WO | 00 | 9/4/2002 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO01/51402 | 7/19/2001 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
3225703 | Lemcke | Dec 1965 | A |
3613600 | Pettit | Oct 1971 | A |
4042308 | Freedman | Aug 1977 | A |
4200054 | Elliston | Apr 1980 | A |
4274336 | Pater et al. | Jun 1981 | A |
4665829 | Anderson | May 1987 | A |
4707956 | Sato | Nov 1987 | A |
5231931 | Sauvageot | Aug 1993 | A |
5419398 | Askestad | May 1995 | A |
5551488 | Gram | Sep 1996 | A |
5946867 | Snider et al. | Sep 1999 | A |
5992575 | Kim | Nov 1999 | A |
6321657 | Owen | Nov 2001 | B1 |
6564516 | Svensson | May 2003 | B1 |
6571717 | Svensson | Jun 2003 | B1 |
6665990 | Cody et al. | Dec 2003 | B1 |
Number | Date | Country | |
---|---|---|---|
20040182025 A1 | Sep 2004 | US |