The present invention relates to a structure for supporting an air guide vane in a supply opening for air conditioning in vehicles, especially relates to a structure for supporting an adjustable air guide vane.
An apparatus for changing the direction of airflow from a supply opening for air conditioning, which comprises a plurality of vanes for changing the direction of airflow from an air-conditioning duct and a manual operation knob handled by a vehicle driver to change the direction of the vanes, has been suggested in the past. For example, Japanese Patent Public Disclosure No. H10-250357 discloses a wind direction adjusting device that is designed to prevent deterioration of an outside appearance due to use of an operation knob, and to make it possible to reduce the control force for sliding the operation knob, and the rest.
In such an apparatus, wind direction is adjusted by a vehicle driver who manually operates a knob to rotate louvers or vanes. Therefore, the operational feeling of the operation knob is affected not only by the slidability of the operation knob but also by the rotational friction force of the louvers or vanes. The air blowing-out port device for vehicle, which is disclosed in Japanese Patent Public Disclosure No. H08-145455, comprises a generally square-shaped shim of elastic materials such as rubber and elastomer that support a lower shaft part of a central vertical blade. Alternatively, a blade connecting member made of elastomer can be substituted for the shim in the air blowing-out port device for vehicle.
If a machine part is molded by injecting polyester-based thermoplastic elastomer into ordinary molding dies, irregular concavities and convexities of the die surfaces are transferred to the surfaces of the molded part, and extremely irregular concavities and convexities of relatively large size are formed on the surfaces of the molded part as shown in
The objective of the present invention is to provide a structure for supporting air guide vanes in a supply opening for air conditioning, which can produce a stable load resistance to rotation of the air guide vane when rotating the air guide vane, so that a good operational feeling of rotation of the air guide vane can be obtained.
Another objective of the present invention is to provide a structure for supporting an air guide vane in a supply opening for air conditioning, which can prevent causing abrupt changes in the load resistance to rotation of the air guide vane, so that a good operational feeling of rotation of the air guide vane can be obtained.
Further objective of the present invention is to provide a structure for supporting an air guide vane in a supply opening for air conditioning, which can maintain a virtually constant operational feeling of rotation of the air guide vane even if the rotation of the air guide vane is repeated.
Further objective of the present invention is to provide a structure for supporting an air guide vane in a supply opening for air conditioning, which can bring the rotation of the air guide vanes to a halt at a desired angle and hold the air guide vane at the angular position.
Further objective of the present invention is to provide a structure for supporting an air guide vane in a supply opening of air conditioning, which can obviate the needs for processing an expensive treatment to the working surface of a molding die and reduce the costs of manufacturing the supporting structure.
The structure for supporting air guide vanes in a supply opening for air conditioning according to the present invention comprises: air guide vanes disposed in a supply opening for air conditioning and adapted to change the direction of airflow by manual rotation of the air guide vanes, and a supporting member comprising bearing surfaces for supporting the air guide vanes rotatably and a lot of microscopic concavities and convexities formed on the bearing surfaces in order to control the load resistance to rotation of the air guide vanes. A lot of microscopic concavities and convexities are formed in order that the peak value of the load resistance to rotation of the air guide vanes is maintained at a virtually constant value. In addition, a lot of microscopic concavities and convexities are formed in order that the load resistance to rotation of the air guide vanes does not represent drastic load changes at the time of the peak values thereof.
Another aspect of the structure for supporting air guide vanes in a supply opening for air conditioning according to the present invention comprises: a rotation shaft formed on the end faces of the air guide vanes; a hole or bore formed in the supporting member to receive the rotation shaft; and a lot of microscopic concavities and convexities formed on the inner surface of the hole or bore; wherein the rotation shaft is supported by multiple point contacts with the inner surface of the respective hole or bore.
The structure for supporting air guide vanes in a supply opening for air conditioning according to the present invention is also characterized in that the rotation shafts of the air guide vanes each are formed by a circular column-shaped boss; and the supporting member is provided with the holes or bores into which the circular column-shaped boss is rotatably inserted; and the bearing surface for supporting the circular column-shaped boss is formed by the inner surface of each of the holes or bores.
In addition, the structure for supporting air guide vanes according to the present invention preferably comprises: the supporting member that is manufactured by molding olefin-based thermoplastic elastomer molded in a molding die; and a lot of microscopic concavities and convexities formed at least on the bearing surface that supports the air guide vanes rotatably. Furthermore, the olefin-based thermoplastic elastomer preferably has a hardness of between Shore A80 and Shore D60.
In another embodiment of the structure for supporting air guide vanes according to the present invention, a circular column-shaped boss is formed in the outer and inner end faces of the air guide vanes, respectively, to form the rotation shafts of the air guide vanes. A supporting member is provided with holes or bores into which the circular column-shaped bosses are rotatably inserted. A bearing surface for supporting the circular column-shaped boss is defined by the inner surface of the hole or bore. One of the circular column-shaped bosses of each of the air guide vanes is rotatably inserted into the hole or bore of the supporting member. Simultaneously, the other of the circular column-shaped bosses of the air guide vane can be supported to turn freely in order to avoid varying the torque to rotate said air guide vane when rotating the air guide vanes.
In a further embodiment of the structure for supporting air guide vanes according to the present invention, an air guide vane consists of a plurality of air guide vanes that are arranged to leave a predetermined space between adjacent air guide vanes and to extend in parallel with one another. A plurality of holes or bores are formed at predetermined intervals in the supporting member. One of the circular column-shaped bosses of each of the air guide vanes is inserted into the respective holes or bores. The air guide vanes are connected by a link member to rotate in conjunction with one another. And an operation knob is attached to one of the air guide vanes.
The structure for supporting air guide vanes according to the present invention may comprise: a plurality of air guide vanes arranged on the both sides of the supporting member; a plurality of through-holes or through-bores formed at predetermined intervals in the supporting member; and circular column-shaped bosses formed on the inner end faces of the air guide vanes, wherein the circular column-shaped bosses are rotatably inserted into the respective through-holes or through-bores from the both sides of the supporting member.
The supporting member of the air guide vanes according to the present invention preferably consists of olefin-based thermoplastic elastomer having a hardness of between Shore A80 and Shore D60. The hardness of the bearing surface of the supporting member can be set to an appropriate degree of hardness. Consequently, it becomes possible to provide a stable load resistance to rotation of air guide vanes and obtain a good operational feeling of rotation of the air guide vane. Since the degree of mold transferability of olefin-based thermoplastic elastomer is characteristically lower than that of other thermoplastic elastomer, a lot of microscopic concavities and convexities can be formed on the bearing surface regardless of how the working surface of the mold is processed.
The bearing surface on which a lot of microscopic concavities and convexities are virtually uniformly formed according to the present invention is hardly affected by a fine abrasion powder. Therefore, the amount of torque required to rotate air guide vanes hardly varies even if the air guide vanes are turned repeatedly. Consequently, the virtually constant operational feeling in rotating the air guide vanes can be maintained during long-term use.
In addition, if the structure for supporting air guide vanes according to the present invention comprises a supporting member made of olefin-based thermoplastic elastomer having a hardness of between Shore A80 and Shore D60, and a bearing surface formed on the supporting member to bear the rotation shafts of the air guide vanes, the hardness of the bearing surface can be set appropriately. Since a lot of microscopic concavities and convexities are formed on the bearing surface virtually uniformly, a substantially constant load resistance to rotation can be applied to the air guide vanes. Consequently, it is possible to bring the rotation of the air guide vanes to a halt at a desired angle and hold the air guide vane at the angular position.
The structure for supporting air guide vanes in a supply opening for air conditioning according to the present invention can be manufactured inexpensively because it is not necessary to process an expensive treatment to the working surfaces of molding dies.
These and other features of the present invention will be defined from the following description of this specification.
An apparatus for changing the direction of airflow 6 is installed in the supply opening 3a that is communicated with the passage 1a and in the supply opening 3b that is communicated with the passage 1b. Air guide vanes 7a, 7b, 7c, 7d of each of the airflow-direction changing apparatus 6 extend horizontally, while rotational vanes 8a, 8b, 8c, 8d, 8e that are disposed on the upstream side of the air guide vanes 7a, 7b, 7c, 7d extend vertically.
As illustrated in
As illustrated in
In this embodiment, in order to support the air guide vanes 7a-7d of a pair of the airflow-direction changing apparatuses 6, 6 that are arranged laterally, the through-holes 4b of the supporting member 4 are used in supporting the rotation shafts 9b, however, a through-hole is not necessarily required to receive the rotation shafts 9b of the air guide vanes 7a-7d. A hole or bore that can support the rotation shafts 9b of the air guide vanes 7a-7d rotatably would be sufficient to receive the rotation shafts 9b, regardless of the shape of a hole or bore.
In this embodiment, the rotation shafts 9b of the air guide vanes 7a-7d are a column-shaped boss that projects from the inner end faces of the air guide vanes 7a-7d, and which are inserted into the through-holes 4b of the supporting member 4. In another embodiment, it is possible to form a plurality of column-shaped bosses (not shown) in the supporting member 4 and insert the column-shaped bosses rotatably into holes (not shown) that are formed in the inside end faces of the air guide vanes 7a-7d. In addition, the air guide vanes 7a-7d are connected by a link member 10 to rotate in conjunction with one another.
As illustrated in
As illustrated in
An operation knob 18 is attached to the air guide vanes 7b. As illustrated in
The operation knob 18 is fitted with a supporting rib 19, which sticks out in the recess 18a and extends to the elastic member 15 so that the supporting rib 19 abuts on the elastic member 15 slidably. The operation knob 18 is also provided with a guide protrusion 18b projecting into the recess 18a, and the guide protrusion 18b slidably engages with a groove 20 formed on the underside of the air guide vane 7b. The groove 20 extends in the direction of reciprocation of the operation knob 18. Furthermore, the operation knob 18 is provided with a pair of claw portions 18c, so that the claw portions 18c slidably engage with the upstream edge 21 of the air guide vane 7b. The operation knob 18 is fitted on the air guide vane 7b by means of the supporting knob 19 abutting on the elastic member 15, the guide protrusion 18b slidably engaging with the groove 20 of the air guide vane 7b, and the pair of claw portions 18c slidably engaging with the upstream edge 21 of the air guide vane 7b and thereby, the operation knob 18 may slide in the wingspan direction B-B of the air guide vane 7b. In addition, the operation knob 18 is provided with a pair of projection levers 18d between which the link member 14 is pinched slidably and rotatably (refer to
The supporting member 4 is manufactured into a desired size and shape by a process of molding olefin-based thermoplastic elastomer having a hardness of between Shore A80 and Shore D60 in a molding die. The degree of mold transferability of olefin-based thermoplastic elastomer is characteristically lower than that of other thermoplastic elastomer. By virtue of molding olefin-based thermoplastic elastomer of such characteristics into the supporting member 4, a lot of microscopic concavities and convexities are formed not only on the molded surfaces of the supporting member 4 but also on the bearing surfaces for supporting the rotation shaft 9b rotatably, regardless of how the working surfaces of the mold dies have been processed. The structure for supporting air guide vanes according to the present invention is characterized in that the rotation shaft 9b formed on the inner end face of the air guide vane 7b is rotatably borne by the supporting member 4 or the bearing surfaces on which such a lot of microscopic concavities and convexities are formed.
As illustrated in
As described above, a lot of microscopic convexities and concavities are virtually uniformly dispersed on the surface of the supporting member 4 and on the inner surface of the through-hole 4b, that is, the rotation shaft bearing surface, in accordance with the present invention. As a result, the rotation shafts 9b of the air guide vanes 7a-7d each are supported by so-called multiple point contacts with the inner surface of the respective through-holes 4b. Consequently, the conventional load curve R1 shown in
When the air guide vanes 7a-7d are rotated by holding the operation knob 18, the drastic changes of load resistance to rotation generated at peaks P1 and P2 in
The function of the above-mentioned apparatus 6 for changing the direction of airflow is briefly described as follows. The controlled-air that flows down in the direction of A in
In the embodiment described above, the structure for supporting air guide vanes according to the present invention is applied to a supply opening for air conditioning that opens to a vehicle inside, however, the structure can be also applied to a supply opening of household or professional-use air blowers without substantial modification.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2007-269526 | Oct 2007 | JP | national |