Patent Application
20060153642
The invention relates to a suppression element for vortex vibrations. The invention also relates to a construction kit and an assembly of suppression elements and an apparatus for extracting minerals.
Suppression elements for vortex vibrations are, for instance, known from the offshore industry as so-called ‘Vortex Induced Vibration Strakes’ or ‘VIV Strakes’. Such suppression elements are used on, for instance, offshore drilling platforms to reduce the forces exerted by the water on the pipeline running from the platform to the oil well or a so-called ‘off-loading vessel’. Owing to the flow of the water, the pipeline experiences a force, on the one hand because the water, because of flow, exerts a force on the upstream front side of the line, and on the other hand because on the downstream back side vortices arise, by which a suction force is exerted on the back side. The vortices on the back side can also cause vibrations in the pipelines. The suppression elements intend to reduce these vortices and are often provided around the pipeline from the water level to a depth of 300-500 feet since in this area the flow of the seawater is greatest.
The known suppression elements, such as, for instance, described in U.S. Pat. Nos. 5,421,413 and 6,347,911, are designed as a tube or casing for the pipeline with one or more radially projecting fins or ‘vanes’. Several tubes are longitudinally placed in line with each other so as to obtain an elongate suppression system. Often these vanes are triangular in cross-section and extend spirally in the longitudinal direction of the pipeline.
A drawback of the known suppression elements is that the manufacture thereof is complicated and expensive. U.S. Pat. No. 6,347,911, for instance, discloses a method for manufacturing the suppression element, wherein first a flat parallelogram-shaped plate is manufactured with strips, which are then turned into a tubular form.
It is an object of the invention to provide an improved suppression element, and more specifically a suppression element which can be readily manufactured. To this end, the invention provides a suppression element for vortex vibrations, comprising an envelope for at least partly enveloping a tubular element; at least one projection pointing away from the envelope, which suppression element is characterized according to the invention in that the envelope is modular to form with similar suppression elements a tube, which, in operation, at least partly envelops a tubular element.
Because the envelope is modular, the suppression element can have a withdrawable form, which enables easy and inexpensive manufacture thereof, for instance with an appropriate mold in an injection molding process.
The invention also provides a construction kit, a suppression system and an apparatus for extracting minerals with a suppression element according to the invention. Also, the invention provides a mold for manufacturing a suppression element according to the invention.
Specific examples of embodiments of the invention are laid down in the claims. Further details, effects and examples of the invention are discussed below with reference to the Figures shown in the drawing.
The example of a suppression element 1 according to the invention, shown in
In the shown example, the suppression element according to the invention is modular. The shown example of a suppression element is, seen in the circumferential direction, not closed and can, together with other suppression elements, as shown in
In the shown example, the interior 22 and the exterior 21 of the element are unilaterally curved and not bent in the longitudinal direction. Transverse to the longitudinal direction A, the envelope 2 occupies a circular arc of about 120 degrees, as indicated with B in the Figure. Three identical suppression elements according to the invention can thus completely envelop the circumference of the tube. To obtain play required during mounting, the circular arc may also be slightly smaller or greater, such as between 120 and 117 degrees, and the circular arc may be, for instance, about 118.5 degrees.
Because of the modular character of the described suppression elements, a damaged element can be readily replaced. For instance, in the example shown in
The shown examples of elements according to the invention are also compactly stackable due to the modular character.
In the shown example, the volume occupied during transport is further reduced because the interior 22 and the exterior 21 of the suppression elements 1a-1c have a corresponding form, so that the interior of one element can be placed close to the exterior of another element without much intermediate, wasted space.
The suppression element 1 has spacers 4a-4d, which, in use, keep the tubular element and the envelope 2 at a distance from each other. It has been found that the known suppression systems accelerate the corrosion on the pipeline. Between the pipeline and the suppression element, in use, a film of still (sea) water is actually present, which accelerates this corrosion. By the spacers 4a-4d, in the shown example, a space is created between the tube and the envelope, through which water or another fluid can flow around or along the tube, as a result of which corrosion is inhibited. Also, non-modular suppression elements may be provided with such spacers.
In the shown example, the spacers form a recess of the surface of the interior 22 of the envelope 2, which interior, in mounted condition, is directed toward the tube. The spacers 4a, 4c and 4d form thickenings of the envelope 2 and are thus an integral part of the envelope 2. The spacer 4b also forms an integral part of the envelope 2. Consequently, the spacers can be manufactured already during the production of the envelope 2. In mounted condition, the shown suppression element is at a distance from the tube which is smaller than 5 cm, such as smaller than 2 cm and may, for instance, range between 2 and 6 mm.
Surprisingly, it has been found that at such distances a good flow is yet obtained, while the suppression element is not so large that the force on the upstream side is appreciably increased. In particular at a distance between 2 and 6 mm, it has been found that, in spite of the small distance, corrosion is effectively inhibited by the flow without appreciable increase in the force on the upstream side.
In the shown example, seen in the longitudinal direction A of the tube, spacers 4a and 4c are in an equal position as passages 5, which are described below in more detail. The spacer 4b is near a first end 10 of the element 1. Because of this placement of the spacers 4a-4c, the element, in use, is kept at a distance from the tube in a stable and safe manner. Located on a longitudinal side of the element is the spacer 4d, the other longitudinal side has an identical spacer, not shown. By the spacers on the longitudinal sides of the element 1, the stability and reliability are further increased.
The example of an element 1 according to the invention in
In the shown example, the passages 5 can also be used to provide fastening or connecting elements, such as, for instance, the bands 9 in
On the exterior 21, the envelope 2 has a recessed surface, which forms a nose 8 near the first end 10. At a second end 11, which, seen in the longitudinal direction A, is opposite the first end 10, the interior 22 of the element 1 has a recessed surface 6, which forms a shoulder being the negative of the nose 8. The ends 10, 11 of the element can thus connect to each other, so that the shown element 1 can be connected with a similar element. A suppression element without spacers or with a non-modular envelope can also be provided with such ends.
In the example, near the first end 10, the outer diameter of the envelope is diminished relative to the rest of the envelope 2. At the second end 11, the inner diameter is enlarged relative to the rest of the envelope 2. In the shown example, at the first end 10, the outer diameter of the element 1 is equal to the inner diameter at the second end 11. As a result thereof, a similar suppression element can be placed with the first end on the second end of the shown example, a seal being obtained by the mutual overlap of the ends. If desired, the sealing effect can be further strengthened by, for instance, a glue or otherwise. The seal between the elements ensures that in case of damage to the tube the fluid transported through the tube, for instance oil or a gas, cannot freely spread. In the shown example, this preventive effect against soiling is further increased because the spacer 4b extends over the whole first end 10, as a result of which, in mounted condition, an assembly of such suppression elements is subdivided into compartments closed from each other. If desired, the passages 5 can be omitted, so that, in mounted condition, the envelope 2 of several elements can closedly envelop the tubular element.
As can be seen in
In the example in
In the shown example, the triangular cross-section of the projection 3 is an equilateral triangle, the mid-perpendicular H of which extends radially from the envelope 2 and has a height of a quarter of the diameter of the circular arc. Such a shape efficiently suppresses vortex vibrations. The triangle may also have curved sides. The projection 3 is open toward the interior 22, which results in a good flow in the interspace. Also, the amount of material in the suppression element is thus reduced and hence the weight thereof.
The example of an element according to the invention in
The shown suppression element has a specific density lower than the specific density of the surrounding fluid, so that the forces on the tube are reduced by the weight of the element and the tube. Such a measure can also be applied without the envelope being provided with spacers to maintain, in mounted condition, a space between the envelope and the tubular element. Buoyancy elements for tubular elements are known per se, for instance from International patent publication WO 99/05389, U.S. Pat. No. 6,048,136. These have a density lower than that of water, but have the drawback that they occupy a large volume and thus disturb the flow around the tubular element. In particular, the large volume is often connected with a large approaching flow surface, as a result of which the water force on the upstream front side of the buoyancy element is great. The known buoyancy elements thus reduce the weight indeed, but simultaneously increase the flow forces. With a suppression element according to the invention having a specific density lower than water, the weight of the tubular element and envelope as well as the flow forces are reduced.
The shown element is intended for use in water, in particular at sea, and has a specific density lower than that of water and more specifically a density between 0.8 and 0.9 kg per liter. Such a density has the advantage that the weight of the tubular element and the envelope is reduced, but not such that the whole is going to float. A suitable material for the manufacture of a suppression element is, for instance, a foamed plastic and, more in particular, a polyethylene (PE). Consequently, the element is not only light, but can also be manufactured from reused plastic, which is environmentally sound. Another suitable material is polypropylene (PP). Such a material has a good dimensional stability, also at higher temperatures, and can be used, for instance, for pipelines through which a fluid is transported at elevated temperature, for instance about 80° C. To increase the visibility, for instance for remote controlled vehicles or robots, the material may be designed completely or partly in a conspicuous color, such as, for instance, yellow.
An element according to the invention may be elastically deformable, in particular by the use of PE or PP, but the elastic deformability may also be obtained in a different way. Because of the elastic deformability, little damage is caused to the element during placement. In fact, during placement the strake is often applied to the tube first, after which the tube is placed. The tube with the strake is often moved on rolls, a great force being locally exerted on the strake by the own weight of the strake as well as that of the tube. An elastically deformable element may thus deform elastically and will assume its original shape again when the pressure is removed. Such a measure can also be applied in suppression elements without spacers.
In
The suppression elements 1 are connected with each other per segment 101, 102 by means of bands 9. The bands 9 extend through recesses, in the shown example passages 5, so that the bands cannot move relative to the suppression elements 1. The bands 9 lie against the envelopes 2, so that the bands do not appreciably disturb the flow around the segment. Such a measure can also be applied without the envelope being provided with spacers.
In a practical embodiment, each segment may have, for instance, a length of 1 m and a diameter of 33 cm. Seen in the radial direction, a space of about 2 to 6 mm may be present between the segments 101, 102 and the tube 100. In this practical embodiment, the suppression elements may have a thickness ranging between 1.5 and 2.5 cm. At such a thickness, it has been found that the element can be readily manufactured and is sufficiently dimensionally stable.
The invention is not limited to the above-described examples. After reading the foregoing, variants will be obvious to those skilled in the art. For instance, it is obvious to use a suppression element in fields other than extraction of minerals, such as oil and gas. A suppression element may, for instance, also be applied to ship's masts, underwater cables, or otherwise. It is also obvious to design, for instance, the projection or the fin differently and to provide, for instance, the faces 31, 32 with a curvature. Furthermore, the suppression element may also be multilaterally curved and, for instance, also be curved in the longitudinal direction, so that a bend in the pipeline can also be enveloped. The envelope may further not be curved at all and, for instance, be a flat plate which, together with other identical plates, can be composed to, for instance, a tube with a triangular, quadrangular, pentagonal, hexagonal or polygonal cross-section. Also, the suppression element may be provided with one or more slots to reduce the force on the upstream surface. The word ‘comprising’ does not exclude that one or more elements other than those mentioned are present.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1021347 | Aug 2002 | NL | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/NL03/00599 | 8/26/2003 | WO | 2/6/2006 |
