This disclosure relates to muzzle accessories for use with firearms and more particularly to a suppressor configured for use with automatic firearms.
Firearms design involves many non-trivial challenges. In particular, firearms, such as rifles and machine guns, have faced particular complications with reducing the audible and visible signature while also maintaining the desired ballistic performance. Muzzle attachments are designed to be mounted to the muzzle-end of a firearm barrel in one or more particular rotational orientations to accomplish a desired effect. For example, a muzzle brake is a device intended to reduce felt recoil by redirecting a portion of propellant gases sideways or rearward when a shot is fired. A flash hider is another muzzle accessory configured to reduce the visible signature of a firearm by cooling and redirecting gases exiting the barrel. Suppressors are yet another muzzle-end mounted accessory intended to reduce the audible report of the firearm. Suppressors are generally configured to slow the release of pressurized gases from the barrel of the firearm, thereby reducing the audible report when discharging the firearm.
Disclosed herein is a suppressor assembly and components thereof. In accordance with one embodiment of the present disclosure, a suppressor is configured for use with semi-automatic and automatic rifles, such as a belt-fed machine gun having a high rate of fire. The suppressor has a suppressor body with a mono-core construction. The suppressor body includes and defines an inner chamber for the flow of combustion gases. The inner chamber can include a plurality of baffles and flow-directing structures. Outer chambers are defined between the suppressor body and a tubular outer housing that encloses at least part of the suppressor body. The outer chambers are located radially outside of the inner chamber, such as along the top, bottom, and/or sides of the inner suppressor body.
When a shot is fired, a significant portion of combustion gases is directed to flow through the outer chambers in tandem with a portion of combustion gases that flow through the inner chamber. In some embodiments, the suppressor includes an integral flash hider in the distal end portion, where gases from the inner chamber exit the suppressor through the flash hider. In some embodiments, the inner chamber and the outer chambers evacuate combustion gases in parallel through openings in the distal end of the suppressor. For example, the inner chamber evacuates gases through the flash hider in fluid communication with a central exit opening in the distal end plate, while outer chambers evacuate gases through vent openings in the distal end plate that are radially outside of the central exit opening. The outer chambers can be placed in fluid communication with the inner chamber to promote mixing of gases and more effective filling of the suppressor volume. Advantages of a suppressor as variously described herein include attenuation of the audible report in combination with a reduction in the amount of propellant gases flowing back into the receiver of the firearm. The suppressor also can reduce the firearm's visual signature, in accordance with some embodiments. Numerous variations and embodiments will be apparent in light of the present disclosure.
The features and advantages described herein are not all-inclusive and, in particular, many additional features and advantages will be apparent to one of ordinary skill in the art in view of the drawings, specification, and claims. Moreover, it should be noted that the language used in the specification has been selected principally for readability and instructional purposes and not to limit the scope of the disclosed subject matter.
These and other features of the present embodiments will be better understood by reading the following detailed description, taken together with the figures herein described. For purposes of clarity, not every component may be labeled in every drawing. Furthermore, as will be appreciated, the figures are not necessarily drawn to scale or intended to limit the present disclosure to the specific configurations shown. In short, the figures are provided merely to show example structures.
A suppressor for semi-automatic rifles, automatic rifles, and machine guns is disclosed. In accordance with some embodiments, the disclosed suppressor is attachable directly to a firearm barrel or indirectly to the barrel by mounting to a muzzle accessory (e.g., flash hider) attached to the barrel. The suppressor is configured to reduce the audible and/or visual signature of the firearm, in accordance with some embodiments. Compared to existing suppressors, some suppressors of the present disclosure can also reduce the back flow of combustion gases into the gun's receiver after firing. The suppressor can include an integral flash hider in the distal end portion.
In accordance with some embodiments of the present disclosure, a suppressor is configured to provide multiple parallel flow paths for gases to flow from the proximal end portion to the exit at the distal end plate. In one example embodiment, a suppressor includes a suppressor body extending along a central axis from a proximal end portion to a distal end plate that defines a central exit opening. The suppressor body includes a diffusor baffle in the proximal end portion, where the diffusor baffle defines a central opening for passage of a projectile and a portion of combustion gases. An upper partition extends distally from the diffusor baffle to the distal end plate and a lower partition extends distally from the diffusor baffle to the distal end plate, where the lower partition is vertically spaced from the upper partition. Baffles extend between and connect the upper partition to the lower partition. A flash hider in the distal end portion of the suppressor has an expanding passageway in communication with the central exit opening in the distal end plate. The suppressor body defines an inner chamber between the upper partition, the lower partition, the distal end plate, and the diffusor baffle in the proximal end portion.
An outer housing can be installed over the suppressor body and connected at its ends to the distal end plate and to the proximal end portion of the suppressor body. An upper outer chamber is defined between the upper partition and the outer housing. A lower outer chamber is defined between the lower partition and the outer housing. In some embodiments, the suppressor includes lateral partitions along sides of the suppressor body and that extend vertically between lateral end portions of the upper and lower partitions. Lateral outer chambers are defined between the lateral partitions and the outer housing. The upper, lower, and lateral partitions generally define a cuboid volume of the inner chamber. Each of the partitions can include a plurality of flow-directing structures, such as vanes, walls, or other obstructions that require the gases to take a non-linear or tortuous path to the distal end plate.
In some embodiments, the distal end plate defines vent openings from the outer chambers to the environment. In some such embodiments, the outer chambers are evacuated to the environment independently or semi-independently from the inner chamber. For example, gases in the inner chamber evacuate the flash hider through the central exit opening in the distal end plate while gases in the outer chambers evacuate through vent openings in the distal end plate. In other embodiments, the distal end plate omits the vent openings. In such embodiments, gases in the outer chambers flow into the inner chamber through openings or ports through the partitions that place the outer chambers in fluid communication with the inner chamber at various points along the length of the suppressor. In some such embodiments, gases in the outer chamber flow into the inner chamber and mostly vent through the additional ports in the flash hider. Numerous variations and embodiments will be apparent in light of the present disclosure.
General Overview
As noted above, non-trivial issues may arise that complicate weapons design and performance of firearms. For instance, one non-trivial issue pertains to the fact that the discharge of a firearm normally produces audible and visible signatures that result from rapidly expanding combustion gases and from the projectile leaving the muzzle at a velocity greater than the speed of sound. It is generally understood that attenuating the audible report may be accomplished by slowing the rate of expansion of the propellant gases. By slowing down the expansion and release of combustion gases from the muzzle when a shot is fired, conventional suppressor designs result in a build up of pressurized gas within the suppressor, including localized volumes of high-pressure gas. As a natural consequence, the pressurized gases within the suppressor take the path of least resistance to lower pressure. Such condition is generally not problematic in the case of a bolt-action rifle because the operator opens the bolt to eject the spent casing in a time frame that is much greater than the time required for the gases in the suppressor to disperse through the distal (forward) end of the suppressor. However, in the case of a semi-automatic and automatic rifles and machine guns, the bolt opens very quickly after firing (e.g., within 1-10 milliseconds) to reload the firearm for the next shot. In this short time, pressurized gases remain in the suppressor and some of the gases flow through the barrel and out through the chamber toward the operator's face rather than following the tortuous path through the distal end of the suppressor. Back pressure can also cause the firearm's action to cycle more quickly and with more force, which can lead to wear and tear on the firearm and/or malfunctions. To address such challenges, it would be desirable to reduce the pressure build up within the suppressor and to reduce the volume of gases flowing back into the firearm's receiver, or both. It would also be desirable for suppressors to effectively suppress the audible and/or visual signature of the firearm. Accordingly, a need exists for an improved suppressor configured for use with automatic firearms, such as a machine gun. The present disclosure addresses this need, among others.
In accordance with some embodiments of the present disclosure, a suppressor has an inner suppressor body and an outer housing extending along the inner suppressor body. For example, the inner suppressor body has a mono-core construction, such as made using an investment casting process or 3D metal printing (e.g., direct metal laser sintering). In some embodiments, the overall suppressor shape is generally symmetric about a vertical and/or horizontal plane extending longitudinally through the suppressor's central axis. For example, one embodiment includes outside chambers above and below the suppressor body that defines an inner chamber. In another example embodiment, the suppressor body generally has a rectangular cross-sectional shape that defines outer chambers located above, below, and/or to the sides of the inner suppressor body.
In one example embodiment, the suppressor has outer chambers positioned radially outside of an inner or central chamber, which includes a projectile flow path along the central axis. The outer chambers are partially or completely isolated from the inner chamber along the length of the suppressor by a partition or wall. As such, the inner chamber and the outer chambers evacuate combustion gases in tandem. In one example, each outer chamber is largely isolated from the inner chamber by a partition or wall. The inner chamber and the outer chambers can communicate at various locations along the length of the suppressor via openings through the partition separating the inner chamber from the respective outer chamber, in accordance with some embodiments. Openings in the partition between an outer chamber and the inner chamber promote mixing of gases between the chambers and induce localized turbulences as well as breaking up the axial flow of gases in the inner chamber. In addition to flow between the inner and outer chambers, the partitions can include a plurality of flow-directing structures that enhance mixing of gases and filling of the suppressor volume. In one example, the inner chamber generally has a cuboid shape defined within partitions on the top, bottom, and sides of the inner chamber, where each partition may be joined to the outer housing at or near a corner formed with an adjacent partition, thereby defining outer chambers on the top, bottom, and sides of the inner chamber. In another example, top and bottom partitions extend laterally and join the outer housing at the edges of the partition, thereby defining a first outer chamber above the inner chamber and a second outer chamber below the inner chamber.
The suppressor body has a plurality of baffles that each define a central opening along the central axis for the projectile. The baffles extend between and connect an upper partition to a lower partition, where adjacent baffles loosely define compartments within the inner chamber. A diffusor baffle in the proximal end portion is configured to direct a substantial portion of the combustion gases into the outer chambers and exhaust the outer chambers in tandem with gases flowing through the inner chamber. In some embodiments, gases exit the outer chambers to the environment through openings in the distal plate, while gases in the inner chamber exit to the environment through a flash hider in the distal end portion of the suppressor. In other words, each outer chamber is exhausted independently or semi-independently of the inner chamber, and independently or semi-independently of other outer chambers, in accordance with some embodiments. In other embodiments, gases flowing through the outer chambers may flow into the inner chamber via ports and then exit to the environment through ports in an integral flash hider in the distal end portion of the suppressor body. In some embodiments, outer chambers may fluidly communicate with one another so as to permit gas flow between various outer chambers.
In one example embodiment, as combustion gases enter the suppressor from the barrel of a firearm, a diffusor baffle or blast diffusor directs a significant portion (e.g., 25 to 33% or more) of combustion gases to flow through the outer chambers. The remainder of combustion gases passes into the inner chamber, for example. Gases in the outer chambers follow a tortuous path around flow-directing structures (e.g., vanes or baffles) to the distal end portion of the suppressor where the gases can exit to the environment through optional vent openings in the distal end of the suppressor. The design of the outer chambers allows for a substantial portion of gas to flow at velocities higher than the flow through the inner chamber. Therefore, the portion of combustion gases flowing through the outer chambers can be exhausted out of the suppressor faster than the central flow, and the gases flowing through the outer chambers is also is unlikely to flow back into the receiver upon the extraction of the spent case from the barrel's chamber. Thus, the overall volume of gases available to flow back to the receiver is decreased. Openings between the inner and outer chambers along the length of the inner suppressor body also allow gases from the outer chamber to flow into the inner chamber and mix with gases in the inner chamber (and vice versa). Flow of gases through the inner chamber is disrupted by baffles within the inner chamber. Gas flowing into the inner chamber through openings in partitions further disrupts flow along the central axis, resulting in deflection, turbulence, swirling and mixing of combustion gases in addition to enhanced filling of the suppressor volume. One result of such gas flow is that compartments in the inner chamber between adjacent baffles are more evenly filled with gases compared to some other suppressor designs. Also, gas collisions with flow-diverting structures and the associated compression and re-expansion of gases results in loss of heat and energy from the gases. Thus, in addition to suppressing the audible signature of the firearm, the suppressor can also exhibit reduced back flow of gases into the firearm as well as to provide a reduced visible or flash signature, in accordance with some embodiments.
In some embodiments, the suppressor includes an integral flash hider in the distal end portion. The integral flash hider suppresses the visible signature of the firearm by promoting mixing and cooling of combustion gases with ambient gases, which expand outward and redirect the central axis flow to reduce the flash that may result from firing the firearm. In one embodiment, the flash hider includes an expanding passageway (e.g., having a frustoconical shape) in the distal end portion, where the passageway communicates with the inner chamber and with the central exit opening in the distal end plate. Gases in the inner chamber exit the suppressor through the expanding passageway. Some or all of the gases in the outer chambers can flow into the inner chamber and exit through the flash hider. In some embodiments, gases in the outer chambers largely exit to the environment through ports or openings in the outer surface of the flash hider cone. In other embodiments, gases in the outer chambers largely exit to the environment through optional openings in a distal face of the suppressor as well as through the openings in the outer surface of the flash hider cone.
As will be appreciated in light of this disclosure, and in accordance with some embodiments, a suppressor assembly configured as described herein can be utilized with any of a wide range of firearms, such as, but not limited to, machine guns, automatic rifles, and semi-automatic rifles, among other firearms. In accordance with some example embodiments, a suppressor configured as described herein can be utilized with firearms chambered for ammunition sized from 0.17 HMR rounds to 30 mm autocannon rounds, for example. In some example cases, the disclosed suppressor is configured to be utilized with a rifle chambered for 5.56×45 mm NATO rounds, 7.62×51 mm rounds, 0.338 Norma Magnum, or .50 BMG rounds, to name a few examples. Examples of some host firearms include the SIG MCX™, SIG516™, SIGM400™, or SIG 716™ rifles produced by Sig Sauer, Inc, the Barrett M82/M107, and the FN M240B, Mk 48 and M249 rifles. Other suitable host firearms and projectile calibers will be apparent in light of this disclosure.
In accordance with some embodiments, the disclosed apparatus may be detected, for example, by visual inspection of a suppressor having one or more features including, but not limited to, (i) an inner chamber and a plurality of outer chambers located radially outside of the inner chamber, (ii) a suppressor having a generally planar-symmetric geometry, (iii) a suppressor with an integral flash hider in the distal end portion, (iv) openings between inner and radially outer chambers, (v) an inner suppressor body having a mono-core construction that is encircled by an outer housing, where the suppressor body defines a volume of the inner chamber and outer chambers are defined between the suppressor body and the outer housing, (vi) asymmetric flow-directing structures within the inner and/or outer chambers, and (vii) a suppressor with an inner chamber and outer chambers, where the outer chambers are largely isolated from the inner chamber and vent through the distal face of the suppressor in tandem with the inner chamber venting through a flash hider oriented along the central axis. Also, it should be noted that, while generally referred to herein as a ‘suppressor’ for consistency and ease of understanding the present disclosure, the disclosed suppressor is not limited to that specific terminology and alternatively can be referred to, for example, as a suppressor assembly, a silencer, a signature-reducing attachment, or other terms. As will be further appreciated, the particular configuration (e.g., materials, dimensions, etc.) of a suppressor configured as described herein may be varied, for example, depending on whether the target application or end-use is military, tactical, or civilian in nature. Numerous configurations will be apparent in light of this disclosure.
Structure and Operation
Referring now to
Referring now to
In this example embodiment, the suppressor 100 includes a suppressor body 130 with a cylindrical and generally hollow proximal end portion 102. The proximal end portion 102 defines a relatively voluminous blast chamber 103 that provides space for combustion gases to expand as the gases exit the barrel and enter the suppressor 100. As shown in this example, the blast chamber 103, at least partially defined by the proximal end portion 102, is sized to accommodate a muzzle attachment 114, such as a muzzle brake or flash hider installed on the barrel. In one embodiment, the proximal end portion has an axial length of ⅜ inch or more, 0.5 inch or more, 1.0 inch or more, 1.5 inches or more, about 2 inches, 2 inches or more, from 1-2 inches, or from 1.5 to 2.5 inches. A greater axial length may allow the combustion gases to expand to a greater extent upon leaving the barrel, which may promote more gas flow into the outer chambers 140 rather than along the central axis 10; however, increased axial length comes at the cost of overall size of the suppressor 100, and in some circumstances may cause an increase in the volume of gas flowing back into the firearm's receiver, as will be appreciated. The proximal end portion 102 can be integral to the suppressor body 130, can be integral to the mount 110, or can be a separate component that attaches between the mount 110 and the suppressor body 130.
As shown in
In one embodiment, the suppressor body 130 includes an upper partition 138 and a lower partition 139 that extend distally from the proximal end portion 102 and/or diffusor baffle 132 to the distal end plate 106. Each of the upper partition 138 and the lower partition 139 extends laterally to and optionally engages or is joined to the outer housing 108. As a result, an upper outer chamber 140a is defined between the upper partition 138 and the outer housing 108, and a lower outer chamber 140b is defined between suppressor body 130 and the outer housing 108, where each outer chamber 140 generally has a cross-sectional shape of a chord. The upper partition 138 and the lower partition 139 can be planar, can have an undulating shape, a zig-zag shape, or some other shape as the partition 138, 139 extends distally.
In some embodiments, the upper partition 138 and lower partition 139 each define one or more walls, vanes, or other flow-directing structure 142 that extends partially or fully between the partition and the outer housing 108, defining a tortuous path designed to obstruct or divert gas flow as gases travel distally through the outer chamber 140. In general, the flow-directing structures 142 are barriers that force gases to flow along a non-linear, tortuous path through an outer chamber 140 from the proximal end portion 102 to the distal end plate 106. For example, flow-directing structures 142 are vertical walls that extend up from the upper partition 138 partially or completely to the outer housing 108, or downward from the lower partition 139 to the outer housing 108. The flow-directing structures 142 can connect to (extend from) the partition, from the outer chamber 108, or both. In another example, flow-directing structures 142 extend partially across the partition 138, 139 in the lateral direction, and extend the full vertical distance between the partition and the outer housing 108, so as to define a gas pathway around the lateral end 142a of the flow-directing structure 142 near the outer housing 108. In another example, flow-directing structures 142 are vanes attached to the partition, to the outer housing, or both that force gases to flow over, around or below the vane. In one such embodiment, the vanes are arranged in such a way to promote a tortuous or serpentine path for gases as the gases flow distally between sequential vanes. One or more varieties of flow-directing structures can be used in combination in each outer chamber 140.
In one embodiment, one or more of the outer chambers 140 can be divided into two or more compartments by an axially extending spine 150. For example, in the embodiment of
The suppressor body 130 defines one or more baffles 160 in the inner chamber 136 and axially between the diffusor baffle 132 and the distal end plate 106. In one embodiment, each baffle 160 extends between and connects the upper partition 138 to the lower partition 139. Each baffle 160 can have any of a variety of shapes that promote turbulent flow of combustion gases and define a central baffle opening 164 for passage of a projectile and combustion gases. In one embodiment, the baffles 160 define a V-shape where the vertex 162 of the V-shape extends horizontally across at least a portion of the inner chamber 136 and points rearwardly. In one such embodiment, the vertex 162 is vertically located at or near the central axis 10. In one embodiment, such as shown in
Each baffle 160 can extend laterally partially or completely to the outer housing 108, in accordance with some embodiments. For example, one or more of baffles 160 optionally defines one or more outer baffle opening 170 adjacent the outer housing 108. As shown in
In addition to many flow path options and variations within the inner chamber 136, the suppressor body 130 optionally defines one or more partition openings 172 between one or more of the outer chambers 140 and the inner chamber 136. As best seen in
In the distal end portion 104, a flash hider 112 is connected to and extends between the distal end plate 106 and the final baffle 160z, in accordance with one embodiment. For example, the flash hider 112 resides in the last compartment 137z of the inner chamber 136 that is defined between the distal end plate 106 and the final baffle 160z. The flash hider 112 has an entrance opening 119 and an exit via central opening 120 in distal end plate 106. The flash hider 112 has an expanding volume as it extends distally, such as a frustoconical passageway. In some embodiments, the wall 113 defining the passageway of the flash hider 112 defines one or more flash hider vents 111 to place the final compartment 137z of the inner chamber 136 in fluid communication with the flash hider 112 passageway. Flash hider vents 111 can have any one or more of a variety of shapes, including round, elongated slot, ovoid, rectangular, or the like. Flash hider 112 can have any number of flash hider vents 111, such as two, four, or six vents to name a few examples. In one embodiment, the flash hider 112 has two flash hider vents 111 located at the three o'clock and nine o'clock positions. In another embodiment, four flash hider vents 111 are located at approximately the two, four, eight, and ten o'clock positions. In another embodiment, flash hider vents 111 are positioned at the three, six, nine, and twelve o'clock positions. In one embodiment, the combined area of the flash hider vents 111 is equal to or greater than the area of the entrance opening 119 to the flash hider 120. Embodiments of flash hider 112 that define flash hider vents 111 can be advantageous whether or not the distal end plate 106 defines any vent openings 122 since the increased area of the flash hider vents 111 can enhance efficient evacuation of the suppressor 100. Numerous variations and embodiments will be apparent in light of the present disclosure.
As can be seen in the sectional views of
Referring now to
Referring now to
Side partitions 180 extend vertically between the upper partition 138 and the lower partition 139. In one embodiment, each side partition 180 engages, is joined to, or is in close proximity to lateral margins 138a of the upper partition 138 and lateral margins 139a of the lower partition 139. For example, the side partitions 180 generally define a corner with the upper partition 138 and lower partition 139. The side partitions 180 can be secured to the upper and lower partitions 138, 139, such as by welding, but this is not required in all embodiments. In some embodiments, the side partitions 180 are recessed slightly inward from the lateral margins 138a, 139a such that the upper partition 138 and/or the lower partition 139 overhangs the body of the side partitions 180, which is generally planar in this example embodiment. As such, the upper and lower partitions 138, 139 and the side partitions 180 partially define and enclose a generally cuboid volume of the inner chamber 136. The suppressor 100 defines a lateral outer chamber 140c between each side partition 180 and the outer housing 108. In some embodiments, each lateral outer chamber 140c is isolated from direct fluid communication with the upper outer chamber 140a and/or the lower outer chamber 140b. In other embodiments, the intersection or corner between the side partition 180 and the upper partition 138 or lower partition 139 defines openings or otherwise permits direct fluid communication between the outer chambers 140. Similar to upper and lower outer chambers 140a, 140b, lateral chambers 140c evacuate independently or semi-independently from the inner chamber 136, in accordance with some embodiments. Note that while illustrated and described as having a generally cuboid geometry with a rectangular cross-sectional shape, the suppressor body 130 could define other cross-sectional shapes, such as a triangle, trapezoid, pentagon, hexagon, etc. In some such embodiments, for example, a partition can be attached to or assembled with the suppressor body 130 to define 3, 4, 5, 6, or other number of outer chambers between the partition and the outer housing 108. In some embodiments, some of the partitions that define and enclose the inner chamber 136 may be parallel to or non-parallel to other partitions in the suppressor 100.
In one embodiment, each side partition 180 includes a plurality of flow-directing structures 184 extending laterally from the partition body 182, such as vanes, ribs, protrusions, or other obstacle that requires the gases to take a non-linear path from the diffusor baffle 132 to vents 122 in the distal end plate 106. In one embodiment, vanes are arranged in an open herringbone pattern, where a row of vanes are generally parallel to one another and extend in a first direction, a second row of vanes are generally parallel to one another and extend in a different second direction to define a pattern of disconnected Vs and inverted Vs. In some such arrangements, gases must take a serpentine or other tortuous path from the diffusor baffle 132 to reach the vent opening(s) 122 in the distal end plate 106. Optionally, the partition body 182 of each side partition 180 defines one or more side partition openings 186, which are discussed in more detail below.
As best shown in
Referring now to
Referring now to
In the example embodiment of the right-side partition 180 of
In one embodiment, the suppressor body 130 has a mono-core construction, such as manufactured using an investment casting process. In another embodiment, the suppressor body 130 (or entire suppressor assembly 100) can be made using direct metal laser sintering (DMLS), also referred to as 3D metal printing. In other embodiments, the suppressor body 130 can be machined or manufactured using other suitable techniques, as will be appreciated. The mount 110 and proximal end portion 102 may be separate components that can be releasably attached or permanently attached (e.g., by welding) to the suppressor body 130. In some embodiments, the distal end plate 106 is made as an integral part of the suppressor body 130. In other embodiments the distal end plate 106 is a separate component that can be attached to the suppressor body 130, such as by a threaded interface or welding. The outer housing 108 can be installed over the suppressor body 130 and secured to the proximal end portion 102 and distal end plate 106, such as by welding or threaded engagement.
Embodiments of the suppressor 100 may be constructed from any suitable material(s), as will be apparent in light of this disclosure. For example, some embodiments of suppressor 100 and its components can be constructed from ANSI 4130 or 4140 steel or from chromium- or austenitic nickel-chromium-based alloys, such as 17-4 Stainless Steel or Inconel alloys 625 or 718. It may be desirable in some instances to ensure that the suppressor assembly 100 comprises a material (or combination of materials), for example, that is corrosion resistant, retains strength over a large temperature range (e.g., in the range of about −50° F. to 1200° F.), and/or resistant to deformation and/or fracture at high pressures (e.g., 600-650 psi throughout and over 1000 psi in localized areas). In a more general sense, embodiments of the suppressor 100 can be constructed from any suitable material which is compliant, for example, with United States Defense Standard MIL-W-13855 (Weapons: Small Arms and Aircraft Armament Subsystems, General Specification For). Other suitable materials for suppressor 100 will depend on a given application and will be apparent in light of this disclosure.
The following examples pertain to further embodiments, from which numerous permutations and configurations will be apparent.
Example 1 is a suppressor comprising a suppressor body extending along a central axis from a proximal end portion with a proximal end to a distal end, the suppressor body including a blast diffusor adjacent the proximal end portion where the blast diffusor defines a central opening and is configured to direct propellant gases away from the central opening, an end plate at the distal end, the end plate defining a central exit opening, an upper partition connected to and extending from the blast diffusor to the distal end plate, a lower partition connected to and extending from the blast diffusor to the distal end plate, the lower partition spaced vertically from the upper partition, a plurality of baffles axially spaced between the blast diffusor and the end plate, each of the plurality of baffles extending between and connecting the upper partition to the lower partition and defining a baffle opening concentric with the central axis, the plurality of baffles including a distal-most baffle adjacent the end plate. An outer housing is around the suppressor body between the end plate and the proximal end, where the suppressor body defines an inner chamber between the upper partition, the lower partition, the distal end plate, and the blast diffusor, and wherein the suppressor defines a first outer chamber between the upper partition and the outer housing and defines a second outer chamber between the lower partition and the outer housing.
Example 2 includes the subject matter of Example 1 and further comprises a passageway between the baffle opening of the distal-most baffle and the central exit opening in the end plate, the passageway expanding in cross-sectional size moving towards the end plate.
Example 3 includes the subject matter of Example 2, wherein the passageway has a frustoconical shape.
Example 4 includes the subject matter of Example 2 or 3, wherein the passageway connects to the end plate at the central exit opening and connects to the distal-most baffle at the baffle opening.
Example 5 includes the subject matter of any of Examples 2-4, wherein the passageway defines one or more side openings in communication with the inner chamber.
Example 6 includes the subject matter of Example 5, wherein a combined area of the one or more side openings is greater than an area of the central opening of the distal-most baffle.
Example 7 includes the subject matter of any of Examples 1-6, wherein the upper partition and the lower partition each define one or more partition openings so that the first outer chamber and the second outer chamber each fluidly communicate with the inner chamber.
Example 8 includes the subject matter of any of Examples 1-7, wherein the blast diffusor is constructed to direct a first portion of propellant gases into the first outer chamber and to direct a second portion of combustion gases into the second outer chamber.
Example 9 includes the subject matter of any of Examples 1-8, wherein the end plate defines vent openings positioned radially outside of the central exit opening, the vent openings in fluid communication with the first outer chamber and the second outer chamber, wherein the first outer chamber and the second outer chamber are constructed to vent at least in part through the vent openings.
Example 10 includes the subject matter of any of Examples 1-9 and further comprises a mount attached to the proximal end portion of the suppressor body, the mount configured for direct or indirect attachment to a firearm barrel, the suppressor defining a blast chamber between the mount and the blast diffusor.
Example 11 includes the subject matter of Example 10, wherein the mount includes a muzzle device in the blast chamber, the muzzle device selected from a muzzle adapter, a flash hider, and a muzzle brake, wherein the mount is configured to attach to the muzzle device and the muzzle device is configured to attach to the firearm barrel.
Example 12 includes the subject matter of any of Examples 1-12, wherein the blast diffusor defines one or more vent openings defining a passageway from the blast chamber into the inner chamber.
Example 13 includes the subject matter of any of Examples 1-11 and further comprises a first side partition on a first side of the inner chamber and a second side partition on an opposite second side of the inner chamber, the first and second side partitions extending vertically between the upper partition and the lower partition such that the suppressor defines a third outer chamber between the first side partition and the outer housing and a fourth outer chamber between the second side partition and the outer housing.
Example 14 includes the subject matter of Example 13, wherein the upper partition, the lower partition, the first side partition, and the second side partition generally define a cuboid volume of the inner chamber.
Example 15 includes the subject matter of Example 13 or 14, wherein each of the side partitions defines one or more side partition openings such that the respective third outer chamber and fourth outer chamber fluid communicate with the inner chamber.
Example 16 includes the subject matter of any of Examples 13-15, wherein the first side partition and the second side partition each includes a plurality of flow-directing structures.
Example 17 includes the subject matter of any of Examples 13-16, wherein the third chamber and the fourth chamber vent through openings in the end plate independently or semi-independently from the inner chamber.
Example 18 includes the subject matter of any of Examples 13-17, wherein the blast diffusor is constructed to divert a portion of combustion gases to each of the first outer chamber, the second outer chamber, the third outer chamber, and the fourth outer chamber.
Example 19 includes the subject matter of any of Examples 1-18, wherein at least one baffle of the plurality of baffles has a V-shape with a vertex pointing rearward and a side portion having a reverse V-shape having a vertex pointing forward.
Example 20 includes the subject matter of any of Examples 1-18, wherein at least one baffle of the plurality of baffles has a convex portion and a concave portion laterally adjacent the convex portion.
Example 21 includes the subject matter of any of Examples 1-20, wherein the suppressor includes flow-directing structures in the first outer chamber and in the second outer chamber, the flow-directing structures requiring a non-linear gas flow path from the proximal end portion to the distal end plate.
Example 22 includes the subject matter of any of Examples 1-21, wherein the first outer chamber and the second outer chamber are constructed to vent independently or semi-independently of the inner chamber.
Example 23 includes the subject matter of any of Examples 1-22, wherein the suppressor body is a single, monolithic structure.
The foregoing description of example embodiments has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the present disclosure to the precise forms disclosed. Many modifications and variations are possible in light of this disclosure. It is intended that the scope of the present disclosure be limited not by this detailed description, but rather by the claims appended hereto. Future-filed applications claiming priority to this application may claim the disclosed subject matter in a different manner and generally may include any set of one or more limitations as variously disclosed or otherwise demonstrated herein.
This application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application No. 62/842,685 titled MONO-CORE SUPPRESSOR WITH INTEGRAL FLASH HIDER AND REDUCED GAS BACK FLOW, filed on May 3, 2019, the contents of which are incorporated herein by reference in its entirety
Number | Date | Country | |
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62842685 | May 2019 | US |