Conventionally, a surface acoustic wave (SAW) element is protected by a technique for improving resistance against the absorption of moisture into a silicon dioxide (SiO2) film. For example, International Publication No. WO2008/146449(A1) and Japanese Patent Publication No. 2011-254549(A) disclose techniques for forming a silicon oxynitride (SiON) film on a silicon dioxide film as a protection film to improve the moisture resistance capability of the surface acoustic wave element. Japanese Patent Publication No. 2011-061743(A) discloses a technique for forming silicon nitride (SiN) and silicon dioxide films as protection films.
Aspects and embodiments relate to a surface acoustic wave element using a piezoelectric substrate and filter devices including the surface acoustic wave element.
In a conventional surface acoustic wave element such as that shown in
In view of the circumstances described above, aspects and embodiments provide a surface acoustic wave element having a protection film configured to prevent moisture absorption into a silicon dioxide film to improve the moisture resistance capability of the surface acoustic wave element and configured to be unsusceptible to oxidation and stable, such that the propagation characteristics of the surface acoustic wave are not adversely affected.
To solve the aforementioned problems, a surface acoustic wave element according to certain embodiments may include a piezoelectric substrate having a top surface, an interdigital transducer (IDT) electrode formed on the top surface of the piezoelectric substrate and including a plurality of electrode fingers configured to excite a surface acoustic wave, a first silicon dioxide film formed to cover the IDT electrode on the top surface of the piezoelectric substrate, a silicon oxynitride film formed in contact with the first silicon dioxide film, and a second silicon dioxide film formed in contact with the silicon oxynitride film.
In certain embodiments, the silicon oxynitride film may have a first film thickness and a second film thickness, the second film thickness corresponding to an area for at least one portion of the plurality of electrode fingers, the first film thickness corresponding to a remaining area of the area for the at least one portion, and the second film thickness being greater than the first film thickness.
In certain embodiments, the surface acoustic wave element may further include a silicon nitride film formed to be sandwiched between the first silicon dioxide film and the silicon oxynitride film. The silicon nitride film may correspond to an area for at least one portion of the plurality of electrode fingers.
Further, another example of a surface acoustic wave element according to certain embodiments may include a piezoelectric substrate having a top surface, an interdigital transducer (IDT) electrode formed on the top surface of the piezoelectric substrate and including a plurality of electrode fingers configured to excite a surface acoustic wave, a first silicon dioxide film formed to cover the IDT electrode on the top surface of the piezoelectric substrate, a silicon nitride film formed in contact with the first silicon dioxide film, a silicon oxynitride film formed in contact with the silicon nitride film, and a second silicon dioxide film formed in contact with the silicon oxynitride film.
The silicon nitride film may have a first film thickness and a second film thickness greater than the first film thickness, the second film thickness corresponding to an area for at least one portion of the plurality of electrode fingers and the first film thickness corresponding to a remaining area of the area for the at least one portion.
An acoustic velocity of the surface acoustic wave allowed to propagate by the silicon oxynitride film may be adjustable by a composition of nitrogen and oxygen existing in the silicon oxynitride film, and the piezoelectric substrate may be made of lithium niobate or lithium tantalate.
Still further, another example of a surface acoustic wave element according to certain embodiments may include a piezoelectric substrate having a top surface, an interdigital transducer (IDT) electrode formed on the top surface of the piezoelectric substrate and including a plurality of electrode fingers configured to excite a surface acoustic wave, a silicon dioxide film formed to cover the IDT electrode on the top surface of the piezoelectric substrate, a moisture absorption prevention film formed to cover the silicon dioxide film, and an oxidation prevention film covering the moisture absorption prevention film.
According to certain aspects of the present disclosure, a protection film can be provided to prevent moisture absorption into a silicon dioxide film of a surface acoustic wave element to improve the moisture resistance capability, such that the changes in the frequency characteristics due to the oxidation can be suppressed and the propagation characteristics of the surface acoustic wave are not adversely affected.
Still other aspects, embodiments, and advantages of these exemplary aspects and embodiments are discussed in detail below. Embodiments and examples disclosed herein may be combined with other embodiments and examples in any manner consistent with at least one of the principles disclosed herein, and references to “an embodiment,” “some embodiments,” “an alternate embodiment,” “various embodiments,” “one embodiment” or the like are not necessarily mutually exclusive and are intended to indicate that a particular feature, structure, or characteristic described may be included in at least one embodiment. The appearances of such terms herein are not necessarily all referring to the same embodiment.
Various aspects of at least one embodiment are discussed below with reference to the accompanying figures, which are not intended to be drawn to scale. The figures are included to provide illustration and a further understanding of the various aspects and embodiments, and are incorporated in and constitute a part of this specification, but are not intended as a definition of the limits of the invention. In the figures, each identical or nearly identical component that is illustrated in various figures is represented by a like numeral. For purposes of clarity, not every component may be labeled in every figure. In the figures:
Examples of surface acoustic wave (SAW) elements in accordance with aspects of the present disclosure are now described in detail with reference to the accompanying drawings.
In the surface acoustic wave element, an interdigital transducer (IDT) electrode 211 is formed on a flat top surface 210a of a piezoelectric substrate 210 made of lithium niobate (LiNbO3) to excite a surface acoustic wave. The IDT electrode 211 includes a pair of comb-shaped electrodes having electrode fingers that interdigitate with one another. Further, a first reflector electrode 212 and a second reflector electrode 213 are formed on either side of the IDT electrode 211 in a propagation direction of the surface acoustic wave to sandwich the IDT electrode 211 therebetween.
The piezoelectric substrate 210 may be made of lithium niobate with a 5° rotated Y-cut and X-propagation. The IDT electrode 211, the first reflector electrode 212 and the second reflector electrode 213 can be formed to contain aluminum as a main component and each to have a thickness of approximately 150 nanometers (nm). The surface acoustic wave element can be configured as a filter having a center frequency of approximately 2 GHz and may have a wavelength λ of approximately 2 micrometers (μm) for the surface acoustic wave.
A first silicon dioxide (SiO2) film 221 having a certain film thickness is formed on the top surface 210a of the piezoelectric substrate 210 to cover the IDT electrode 211, the first reflector electrode 212 and the second reflector electrode 213. A silicon oxynitride (SiON) film 222 having a certain film thickness is formed in contact with the first silicon dioxide film 221, and a second silicon dioxide film 223 having a certain film thickness is formed in contact with the silicon oxynitride film 222.
The first silicon dioxide film 221 formed on the top surface 210a of the piezoelectric substrate 210 may suppress characteristic changes in the surface acoustic wave element, such as frequency changes of a surface acoustic wave propagating in the device caused by a thermal expansion or contraction due to changes in the ambient temperature of the piezoelectric substrate 210.
The silicon oxynitride film 222 formed in contact with the first silicon dioxide film 221 can block the permeation of moisture such that no moisture can reach the first silicon dioxide film 221 and thus moisture absorption into the first silicon dioxide film 221 can be prevented. The second silicon dioxide film 223 formed in contact with the silicon oxynitride film 222 can block the permeation of oxygen such that it does not reach the silicon oxynitride film 222 and oxidation of the silicon oxynitride film 222 can be prevented.
According to an aspect of the present disclosure, the double-layer structure formed by the silicon oxynitride film 222 and the second silicon dioxide film 223 can prevent both the moisture absorption into the first silicon dioxide film 221, and the oxidation of the silicon oxynitride film 222. In other words, the silicon oxynitride film 222 and the second silicon dioxide film 223 may function as a moisture absorption prevention film and an oxidation prevention film, respectively. Therefore, a deterioration of the propagation characteristics due to the moisture absorption into the first silicon dioxide film 221 can be prevented and the changes in the frequency characteristics due to the oxidation of the silicon oxynitride film 222 can also be prevented. As a result, it is possible to ensure the stable operation of the surface acoustic wave element and enhance the reliability thereof.
According to an aspect of the present disclosure, the composition of the silicon oxynitride constituting the silicon oxynitride film 222 need not be limited to SiON but can include SiOxN2−x (0<x<2). In this way, configuring the compositional ratio of nitrogen and oxygen of the silicon oxynitride film 222 can provide adjustability for an acoustic velocity of the silicon oxynitride film 222. Accordingly, it can be possible to properly control the propagation of the surface acoustic wave to improve the propagation characteristics of the surface acoustic wave element.
According to an aspect of the present disclosure, there is no need for a silicon nitride film to be formed with a substantially uniform film thickness on the entire surface of the first silicon dioxide film 221. Therefore, it can be possible to avoid forming silicon nitride over the entire surface and causing the surface acoustic wave to expand along the entire surface due to the greater acoustic velocity allowed by the silicon nitride, such that an adverse effect of the propagation characteristics can be prevented.
It is to be appreciated that, although the piezoelectric substrate 210 of the surface acoustic wave element described above employs lithium niobate, lithium tantalate (LiTaO3) can also be used. Further, regardless of the dimensions for the respective portions as described above, other appropriate dimensions may be chosen. In addition, although only the IDT electrode 211, the first reflector electrode 212 and the second reflector electrode 213 are illustrated in the surface acoustic wave elements described herein, another IDT electrode, another reflector electrode, other circuitry, and the like can be included.
The first variation is different from the surface acoustic wave element shown in
In particular, according to this first variation, the silicon nitride film 225 is formed in contact with the first silicon dioxide film 221 having a certain film thickness formed to cover the IDT electrode 211 and the like on the top surface 210a of the piezoelectric substrate 210. The silicon nitride film 225 has a first film thickness, but a region 225a covering at least one portion of the IDT electrode 211 has a second film thickness greater than the first film thickness. The silicon oxynitride film 222 having a certain film thickness is formed in contact with the silicon nitride film 225. A second silicon dioxide film 223 is further formed to have a certain film thickness in contact with the silicon oxynitride film 222.
According to this first variation, the double-layer structure formed by the silicon oxynitride film 222 and the second silicon dioxide film 223 can prevent both moisture absorption into the first silicon dioxide film 221 and oxidation of the silicon oxynitride film 222. Therefore, a deterioration of the propagation characteristics due to the moisture absorption into the first silicon dioxide film 221 can be prevented and the changes in the frequency characteristics due to the oxidation of the silicon oxynitride film 222 can also be prevented.
Further, according to this first variation, the silicon nitride film 225 is formed to have a second film thickness greater than the first film thickness in a region 225a covering at least one portion of the IDT electrode 211. Because the silicon nitride has an acoustic velocity greater than that of the silicon dioxide, the surface acoustic wave energy can be intensively distributed around the region 225a covering at least one portion of the IDT electrode 211 and accordingly, the propagation characteristics can be improved. In addition, configuring the compositional ratio of nitrogen and oxygen of the silicon oxynitride film 222 can provide adjustability for an acoustic velocity of the silicon oxynitride film 222. Accordingly, it is possible to properly control the propagation of the surface acoustic wave to improve the propagation characteristics.
According to this first variation, disposing the silicon nitride film 225 in addition to the silicon oxynitride film 222 can additionally block the permeation of moisture. Therefore, it is possible to further improve the water resistance capability of the surface acoustic wave element.
In particular, according to this second variation, a silicon nitride film 225 having a certain film thickness is formed in a region 225a covering at least one portion of the IDT electrode 211. The silicon nitride film 225 is in contact with the first silicon dioxide film 221 that has a certain film thickness and is formed to cover the IDT electrode 211 and the like on the top surface 210a of the piezoelectric substrate 210. The silicon oxynitride film 222 having a certain film thickness is formed in contact with the first silicon dioxide film 221 to cover the silicon nitride film 225. A second silicon dioxide film 223 having a certain film thickness is further formed in contact with the silicon oxynitride film 222.
As with the surface acoustic wave elements described above with respect to
Further, according to this second variation, the silicon nitride film 225 is formed only in the region 225a covering at least one portion of the IDT electrode 211. Because the silicon nitride allows a greater acoustic velocity, the surface acoustic wave energy can be intensively distributed around the region 225a covering at least one portion of the IDT electrode 211 and accordingly the propagation characteristics can be improved. In addition, configuring the compositional ratio of nitrogen and oxygen of the silicon oxynitride film 222 can provide adjustability for an acoustic velocity of the silicon oxynitride film 222. Accordingly, it is possible to properly control the propagation of the surface acoustic wave to improve the propagation characteristics.
In particular, according to the third variation, the silicon oxynitride film 222 is formed in contact with the first silicon dioxide film 221 having a certain film thickness formed to cover the IDT electrode 211 and the like on the top surface 210a of the piezoelectric substrate 210. Although the silicon oxynitride film 222 generally has a first film thickness, the silicon oxynitride film 222 also has a second film thickness greater than the first film thickness in the region 222a covering at least one portion of the IDT electrode 211. A second silicon dioxide film 223 is further formed to have a certain film thickness in contact with the silicon oxynitride film 222.
As with the previously described surface acoustic wave elements, the double-layer structure formed by the silicon oxynitride film 222 and the second silicon dioxide film 223 can prevent both the moisture absorption into the first silicon dioxide film 221 and the oxidation of the silicon oxynitride film 222. Therefore, a deterioration of the propagation characteristics due to the moisture absorption into the first silicon dioxide film 221 can be prevented and the changes in the frequency characteristics due to the oxidation of the silicon oxynitride film 222 can also be prevented.
Further, according to this third variation, the silicon oxynitride film 222 is formed to have a second film thickness greater than the first film thickness in the region 222a covering at least one portion of the IDT electrode 211. Here, the silicon oxynitride film 222 may have the acoustic velocity adjusted to a desired value by configuring the compositional ratio of nitrogen and oxygen contained therein. Therefore, it can be possible to control the energy distribution of the surface acoustic wave, such that the propagation characteristics can be improved.
According to the comparative example, the silicon nitride film 125 is formed only in the region covering at least one portion of the IDT electrode 111 around which the surface acoustic wave energy can be intensively distributed, such that the propagation characteristics can be improved. Further, the silicon oxynitride film 122 can prevent the moisture absorption into the silicon dioxide film 121.
In the surface acoustic wave elements previously described with respect to
As discussed above, embodiments of the surface acoustic wave elements can be configured as or used in filters, for example. In turn, a surface acoustic wave (SAW) filter using one or more surface acoustic wave elements may be incorporated into and packaged as a module that may ultimately be used in an electronic device, such as a wireless communications device, for example.
Various examples and embodiments of the SAW filter 310 can be used in a wide variety of electronic devices. For example, the SAW filter 310 can be used in an antenna duplexer, which itself can be incorporated into a variety of electronic devices, such as RF front-end modules and communication devices.
Referring to
The antenna duplexer 410 may include one or more transmission filters 412 connected between the input node 404 and the common node 402, and one or more reception filters 414 connected between the common node 402 and the output node 406. The passband(s) of the transmission filter(s) are different from the passband(s) of the reception filters. Examples of the SAW filter 310 can be used to form the transmission filter(s) 412 and/or the reception filter(s) 414. An inductor or other matching component 420 may be connected at the common node 402.
The front-end module 400 further includes a transmitter circuit 432 connected to the input node 404 of the duplexer 410 and a receiver circuit 434 connected to the output node 406 of the duplexer 410. The transmitter circuit 432 can generate signals for transmission via the antenna 510, and the receiver circuit 434 can receive and process signals received via the antenna 510. In some embodiments, the receiver and transmitter circuits are implemented as separate components, as shown in
The front-end module 400 includes a transceiver 430 that is configured to generate signals for transmission or to process received signals. The transceiver 430 can include the transmitter circuit 432, which can be connected to the input node 404 of the duplexer 410, and the receiver circuit 434, which can be connected to the output node 406 of the duplexer 410, as shown in the example of
Signals generated for transmission by the transmitter circuit 432 are received by a power amplifier (PA) module 450, which amplifies the generated signals from the transceiver 430. The power amplifier module 450 can include one or more power amplifiers. The power amplifier module 450 can be used to amplify a wide variety of RF or other frequency-band transmission signals. For example, the power amplifier module 450 can receive an enable signal that can be used to pulse the output of the power amplifier to aid in transmitting a wireless local area network (WLAN) signal or any other suitable pulsed signal. The power amplifier module 450 can be configured to amplify any of a variety of types of signal, including, for example, a Global System for Mobile (GSM) signal, a code division multiple access (CDMA) signal, a W-CDMA signal, a Long-Term Evolution (LTE) signal, or an EDGE signal. In certain embodiments, the power amplifier module 450 and associated components including switches and the like can be fabricated on gallium arsenide (GaAs) substrates using, for example, high-electron mobility transistors (pHEMT) or insulated-gate bipolar transistors (BiFET), or on a Silicon substrate using complementary metal-oxide semiconductor (CMOS) field effect transistors.
Still referring to
The wireless device 500 of
Having described above several aspects of at least one embodiment, it is to be appreciated various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements are intended to be part of this disclosure and are intended to be within the scope of the invention. It is to be appreciated that embodiments of the methods and apparatuses discussed herein are not limited in application to the details of construction and the arrangement of components set forth in the description or illustrated in the accompanying drawings. The methods and apparatuses are capable of implementation in other embodiments and of being practiced or of being carried out in various ways. Examples of specific implementations are provided herein for illustrative purposes only and are not intended to be limiting. Also, the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use herein of “including,” “comprising,” “having,” “containing,” “involving,” and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. References to “or” may be construed as inclusive so that any terms described using “or” may indicate any of a single, more than one, and all of the described terms. Any references to front and back, left and right, top and bottom, upper and lower, and vertical and horizontal are intended for convenience of description, not to limit the present systems and methods or their components to any one positional or spatial orientation Accordingly, the foregoing description and drawings are by way of example only, and the scope of the invention should be determined from proper construction of the appended claims, and their equivalents.
This application claims the benefit under 35 U.S.C. §119(e) of co-pending U.S. Provisional Application No. 62/370,851 titled “SURFACE ACOUSTIC WAVE ELEMENTS” and filed on Aug. 4, 2016, which is herein incorporated by reference in its entirety for all purposes.
Number | Date | Country | |
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62370851 | Aug 2016 | US |