Surface cleaning apparatuses, such as steam mops and hand-held steamers are configured for cleaning a wide variety of common household surfaces such as bare flooring, including tile, hardwood, laminate, vinyl, and linoleum, as well as carpets, rugs, countertops, stove tops and the like. Typically, steam mops have at least one liquid tank or reservoir for storing a liquid, generally water, which is fluidly connected to a steam generator via a flow control mechanism, such as a pump or valve. The steam generator includes a heater for heating the liquid to produce steam, which can be directed towards the surface to be cleaned through a steam outlet, typically located in a foot or cleaning head that engages the surface to be cleaned during use. The steam is typically applied to one side of a cleaning pad that is attached to the cleaning head, with the opposite side used to wipe the surface to be cleaned. The steam saturates the cleaning pad, and the damp cleaning pad is wiped across the surface to be cleaned to remove dirt, debris, and other soils present on the surface.
In one aspect, the invention relates to a surface cleaning apparatus including a housing adapted to be moved across a surface to be cleaned, a cleaning pad attached to an underside of the housing, a fluid supply tank, and a hydrogen peroxide generator provided with the housing in fluid communication with the supply tank. The hydrogen peroxide generator includes a catalyst surface, a fluid distributor configured to deliver fluid from the supply tank to the catalyst surface, and an ultraviolet light source configured to emit ultraviolet light directly onto the catalyst surface, wherein the exposure of fluid on the catalyst surface to ultraviolet light emitted by the ultraviolet light source produces a hydrogen peroxide solution that is delivered to the cleaning pad.
In another aspect, the invention relates to a method of delivering a cleaning solution to a cleaning pad attached to a surface cleaning apparatus. The method includes generating a hydrogen peroxide solution on-board the surface cleaning apparatus, and providing the generated hydrogen peroxide solution to the cleaning pad.
In the drawings:
The steam mop 10 includes a steam generation system 24 for producing steam from liquid, a liquid distribution system 26 for storing liquid and delivering the liquid to the steam generation system 24, and a steam delivery system 28 for delivering steam to a surface to be cleaned.
The steam generation system 24 can include a steam generator 30 producing steam from liquid. The steam generator 30 can include an inlet 32 and an outlet 34, and a heater 36 between the inlet 32 and outlet 34 for boiling the liquid. Some non-limiting examples of steam generators 30 include, but are not limited to, a flash heater, a boiler, an immersion heater, and a flow-through steam generator. The steam generator 30 can be electrically coupled to a power source 38, such as a battery or by a power cord plugged into a household electrical outlet.
The liquid distribution system 26 can include at least one supply tank 40 for storing a supply of liquid. The liquid can comprise one or more of any suitable cleaning liquids, including, but not limited to, water, compositions, concentrated detergent, diluted detergent, etc., and mixtures thereof. For example, the liquid can comprise a mixture of water and concentrated detergent. The liquid distribution system 26 can further include multiple supply tanks, such as one tank containing water and another tank containing a cleaning agent.
The liquid distribution system 26 can comprise a flow controller 42 for controlling the flow of liquid through a fluid conduit 44 coupled between an outlet port 46 of the supply tank 40 and the inlet 32 of the steam generator 30. An actuator 48 can be provided to actuate the flow controller 42 and dispense liquid to the steam generator 30.
In one configuration, the liquid distribution system 26 can comprise a gravity-feed system and the flow controller 42 can comprise a valve 50, whereby when valve 50 is open, liquid will flow under the force of gravity, through the fluid conduit 44, to the steam generator 30. The actuator 48 can be operably coupled to the valve 50 such that pressing the actuator 48 will open the valve 50. The valve 50 can be mechanically actuated, such as by providing a push rod with one end coupled to the actuator 48 and another end in register with the valve 50, such that pressing the actuator 48 forces the push rod to open the valve 50. Alternatively, the valve 50 can be electrically actuated, such as by providing electrical switch between the valve 50 and the power source 38 that is selectively closed when the actuator 48 is actuated, thereby powering the valve 50 to move to an open position.
In another configuration, the flow controller 42 can comprise a pump 52 which distributes liquid from the supply tank 40 to the steam generator 30. The actuator 48 can be operably coupled to the pump 52 such that pressing the actuator 48 will activate the pump 52. The pump 52 can be electrically actuated, such as by providing electrical switch between the pump 52 and the power source 38 that is selectively closed when the actuator 48 is actuated, thereby activating the pump 52.
The steam delivery system 28 can include at least one steam outlet 54 for delivering steam to the surface to be cleaned, and a fluid conduit 56 coupled between an outlet 34 of the steam generator 30 and the at least one steam outlet 54. The at least one steam outlet 54 can comprise any structure, such as a perforated manifold or at least one nozzle; multiple steam outlets can also be provided. In use, the generated steam is pushed out of the outlet 34 of the steam generator 30 by pressure generated within the steam generator 30 and, optionally, by pressure generated by the pump 52 or a separate fan (not shown). The steam flows through the fluid conduit 56, and out of the at least one steam outlet 54.
A cleaning pad 58 can be removably attached over the steam outlet 54 to the steam mop 10. In use, the cleaning pad 58 is saturated by the steam from the steam outlet 54, and the damp cleaning pad 58 is wiped across the surface to be cleaned to remove dirt present on the surface. The cleaning pad 58 can be provided with features that enhance the scrubbing action on the surface to be cleaned to help loosen dirt on the surface. The cleaning pad 58 can be disposable or reusable, and can further be provided with a cleaning agent or composition that is delivered to the surface to be cleaned along with the steam. For example, the cleaning pad 58 can comprise disposable sheets that are pre-moistened with a cleaning agent. The cleaning agent can be configured to interact with the steam, such as having at least one component that is activated or deactivated by the temperature and/or moisture of the steam. In one example, the temperature and/or moisture of the steam can act to release the cleaning agent from the cleaning pad 58.
The steam mop 10 further comprises an on-board hydrogen peroxide generator 60 which produces a reactive oxygen species, hydrogen peroxide, in situ from water stored on the steam mop 10. The generated hydrogen peroxide is then applied to a surface to be cleaned. In particular, the cleaning pad 58 can be used to apply the peroxide, as well as any additional reactive oxygen species which may be generated from the hydrogen peroxide, to organic stains and/or dye-based stains on the surface. The hydrogen peroxide and other reactive oxygen species, can oxidize organic compounds and in some cases completely oxidize the organic compounds to carbon dioxide and water, and can also react with stains having an unstable bond structure (for example, double bonded carbons), including both visible stains and odors.
The hydrogen peroxide generator 60 includes a water source 62, which can be stored on the steam mop 10, at least one catalyst surface 64, such as a titanium dioxide (TiO2) catalyst, and at least one ultraviolet (UV) light source 66. The UV light source 66 emits UV light onto the TiO2 surface 64 which, in the presence of water, acts as a catalyst under the UV light for the oxidation reaction between the water and oxygen (O2). Water can be supplied to the TiO2 surface 64 in the form of liquid or steam. When the TiO2 surface 64 absorbs UV light in the presence of water molecules (H2O) and oxygen (O2), the water molecules (H2O) are converted into hydrogen peroxide (H2O2) per the following reaction:
2H2O+O2→2H2O2
The generated hydrogen peroxide may be in the form of a liquid, or a mixture of liquid and vapor forms, and can be delivered to the cleaning pad 58 or directly to the surface to be cleaned. While the water source 62 may periodically require replenishment, the TiO2 surface 64 remains unchanged by the reaction, and so does not require replacement or replenishment.
The UV light source 66 can output a beam of UV light in the range of 1-100 watts to achieve a high energy output at a frequency in the UVC range, (100-280 nm) in order to generate an effective amount of hydrogen peroxide. The UV light source 66 can be electrically coupled to the power source 38 or to its own dedicated power source.
The hydrogen peroxide generator 60 can be integrated with one or more of the steam generation system 24, liquid distribution system 26, and steam delivery system 28. For example, the water source 62 can comprise the supply tank 40 and the generated hydrogen peroxide can be directed through the steam outlet 54, such that the hydrogen peroxide co-mingles with generated steam before being delivered to the cleaning pad 58. Alternatively, the hydrogen peroxide generator 60 can be a separate system, with a dedicated water source 62 and delivery outlet.
The steam mop 10 shown in
The cleaning pad 58 is attached to the steam mop 10, over the steam outlet 54, the supply tank 40 is filled with liquid, and the steam generator 30 and UV light source 66 are coupled to the power source 38. Upon actuation of the actuator 48, liquid flows to the steam generator 30 and is heated to its boiling point to produce steam. Liquid also flows to the hydrogen peroxide generator 60 and is converted to hydrogen peroxide. The steam and hydrogen peroxide are passed through the cleaning pad 58. As steam passes through the cleaning pad 58, a portion of the steam may return to liquid form before reaching the floor surface. The steam delivered to the floor surface also returns to liquid form. As the damp cleaning pad 58 is wiped over the surface to be cleaned, excess liquid and dirt on the surface is absorbed by the cleaning pad 58.
The cleaning pad 58 can further be provided with a cleaning agent or composition that can react with the hydrogen peroxide to further enhance cleaning and/or the decomposition of organic compounds. In one example, the cleaning pad 58 is provided with an iron catalyst that will oxidize in the presence of hydrogen peroxide in a Fenton reaction as follows to form additional active oxygen species, such as a hydroxyl radical and a perhydroxyl radical, which can oxidize organic compounds:
Fe2++H2O2→Fe3++OH.+OH−
Fe3++H2O2→Fe2++.OOH+H+
The steam mop 10 comprises a upper housing 12 mounted to a lower cleaning foot 14 which is adapted to be moved across a surface to be cleaned. The housing 12 and the foot 14 may each support one or more components of the various functional systems discussed with respect to
The hydrogen peroxide generator 60 includes a cavity 72 defined within the housing 70 in which the TiO2 surface 64 and UV light source 66 are located. The UV light source 66 can be in the form of a UV light bulb which emits UV light toward the TiO2 surface 64 and which can be coupled with the power source 38 via an electrical conductor 74 that extends through the coupling joint 22.
The steam generator 30 can comprise a flash heater having a cavity 76 defined within the housing 70 and an electrical heating element 78 mounted within the cavity 76 which can be coupled with the power source 38 via the electrical conductor 74. The heating element 78 is configured to flash heat the liquid and convert the liquid into steam. A thermostat (not shown) can be connected to the heating element 78 and adapted to regulate the operational temperature of the heating element 78 based on a desired performance criteria. For example, the thermostat can regulate the operational temperature to match the boiling point of the liquid to be converted to steam.
The fluid conduit 44 can extend through the coupling joint 22 and can comprise flexible tubing that bends with the movement of the handle 18. In one configuration, the fluid conduit 44 can comprise flexible silicone, polyurethane or polyvinyl chloride tubing, for example. Within the foot 14, the fluid conduit 44 can branch into a first inlet conduit 82 supplying liquid to the hydrogen peroxide generator 60 and a second inlet conduit 84 supplying liquid to the steam generator 30 at a first conduit tee 80.
Liquid enters the cavity 72 of the hydrogen peroxide generator 60 via the inlet conduit 82, falls on the TiO2 surface 64, and is exposed to UV light from the UV light source 66. The inlet conduit 82 can include an orifice restrictor (not shown) for limiting the flow rate of liquid into the cavity 72 to achieve a drip-type dispersion of liquid onto the TiO2 surface 64. An outlet conduit 86 of the hydrogen peroxide generator 60 extends from the cavity 72 to a second conduit tee 88.
Liquid from the conduit tee 80 also travels to the heating element 78 via inlet conduit 84 where the liquid falls on the heating element 78 located in cavity 76 of the steam generator. The inlet conduit 84 can include an orifice restrictor (not shown) for limiting the flow rate of liquid into the cavity 76 of the flash heater to achieve a drip-type dispersion of liquid onto the heating element. An outlet conduit 90 of the steam generator 30 extends from the cavity 76 to the second conduit tee 88.
At the second conduit tee 88, the generated hydrogen peroxide can comingle with the generated steam, and an H2O2-infused steam can applied to the cleaning pad 58 via the steam outlet 54, which can be provided on the underside of the housing 70.
The steam mop 10 can be provided with visual indicia 92, 94 to give the user an indication of the functional status of the steam generator 30 and/or hydrogen peroxide generator 60. For example, a first light 92 can be configured to illuminate when the steam generator 30 has reached the threshold operational temperature for generating steam and a second light 94 can be configured to illuminate when the hydrogen peroxide generator 60 is producing hydrogen peroxide. In one configuration, the first light 92 can be electrically coupled with the thermostat (not shown) and is configured to illuminate only after the steam generator 30 reaches a predetermined operating temperature as determined by the thermostat and the second light 94 can be configured to illuminate when the UV light source 66 is on. In another configuration (not shown), the steam indicia 92 can comprise a vent that distributes a portion of the steam above the foot 14 so that some steam is visible to the user and the peroxide indicia 94 can comprise a light port which distributes a portion of the UV light from the light source 66 to the top of the foot 14 so that some UV light is visible to the user. In yet another configuration (not shown), the peroxide indicia 94 can comprise a viewing port on the housing 70 that allows a section of the cleaning pad 58 to be seen. The section of the cleaning pad 58 can contain a chemical which reacts with hydrogen peroxide to create an observable result, such as a color change or bubbles that can be in the form of fizzing.
The steam mop 10 shown in
In operation, the cleaning pad 58 is attached to the foot 14, the supply tank 40 is filled with liquid, and the power cord 38 is plugged into a household electrical outlet. Upon pressing the actuator 48, liquid flows from the supply tank 40 to the steam generator 30 and the hydrogen peroxide generator 60. In the steam generator 30, liquid is heated to its boiling point to produce steam by flashing off the heating element 78, while within the hydrogen peroxide generator 60 the liquid is exposed to UV light and a TiO2 catalyst to produce hydrogen peroxide. The generated steam mixes with the generated hydrogen peroxide at the second conduit tee 88 and the H2O2-infused steam is pushed out from the steam outlet 54 towards the surface to be cleaned. As the H2O2-infused steam passes through the cleaning pad 58, a portion of the steam may return to liquid form before reaching the floor surface. The steam delivered to the floor surface also returns to liquid form. As the damp cleaning pad 58 is wiped over the surface to be cleaned, excess liquid and dirt on the surface is absorbed by the cleaning pad 58.
The surface cleaning apparatus disclosed herein provides an improved cleaning operation. One advantage that may be realized in the practice of some embodiments of the described surface cleaning apparatus is that hydrogen peroxide can be produced in situ from water stored on the steam mop 10. Previous attempts have been made to generate hydrogen peroxide directly on the surface to be cleaned. However, this requires pre-treating the surface with titanium dioxide (TiO2) and then adding water and UV light to the treated surface. If any TiO2 remains on the surface after a cleaning operation, these residual amounts TiO2 left can change the appearance and feel of the surface.
Another advantage that may be realized in the practice of some embodiments of the described surface cleaning apparatus is that hydrogen peroxide can be easily produced from a consumable (water) that is readily available in user's homes. This obviates the need for the user to purchase, store, and load a consumable hydrogen peroxide. Furthermore, a single tank can be used to on a surface cleaning apparatus that provides multiple treating chemistries to the surface; specifically, the tank can store water which can be applied to the surface to be cleaned as liquid or steam, or be converted into hydrogen peroxide.
The surface cleaning apparatus described herein avoids these issues by conducting the reaction on board, and confines the TiO2 to locations which do not directly contact the surface to be cleaned. The generated hydrogen peroxide can remove organic stains, dye-based stains, and odors from the surface. The application of steam along with the hydrogen peroxide is also beneficial since steam can successfully treat other types of stains which hydrogen peroxide may miss. However, while providing the hydrogen peroxide generator 60 on a steam mop 10 may offer a more comprehensive cleaning performance since the steam can treat other types of stains that hydrogen peroxide does not, for some applications the surface cleaning apparatus need only distribute hydrogen peroxide to the surface to be cleaned. For example, the hydrogen peroxide generator 60 can be provided on a Swiffer® Wet Jet or other liquid-distributing floor mop.
While the invention has been specifically described in connection with certain specific embodiments thereof, it is to be understood that this is by way of illustration and not of limitation. Reasonable variation and modification are possible with the scope of the foregoing disclosure and drawings without departing from the spirit of the invention which, is defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.
This application claims the benefit of U.S. Provisional Patent Application No. 61/833,593, filed Jun. 11, 2013, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61833593 | Jun 2013 | US |