The invention relates to surface cleaning apparatuses such as vacuum cleaners, wet/dry vacuum cleaner and carpet extractors. More specifically, the invention relates to surface cleaning apparatus, which comprise a chamber having a removable liner.
Various types of vacuum cleaners are known in the art. Traditionally, vacuum cleaners have utilized a filtration bag. Accordingly, the dirty air, which was drawn into the vacuum cleaner, was conveyed into a porous bag. As the air traveled through the bag, the entrained dirt was separated from the air stream. More recently, cyclonic vacuum cleaners have been developed. Cyclonic vacuum cleaners may be used to collect particulate matter (i.e. dirt). Cyclonic vacuum cleaners are advantageous, as they do not utilize a filter bag that must be replaced. Rather, cyclonic vacuum cleaners use a chamber, which collects dirt or fluid removed from the air stream. As the chamber fills, it must be emptied by a user. Accordingly, the chamber, or the entire vacuum cleaner, may be transported to a position above a receptacle (e.g. a garbage bin or a drain) and opened so as to allow the dirt or fluid to pour into the receptacle. In the case of particulate matter, when the particulate matter is poured into the receptacle, captured particulate matter may be released into the surrounding environment. In the case of fluid, when the fluid is poured into a drain, spills may occur.
In one broad aspect, a surface cleaning apparatus is provided wherein the apparatus includes at least one cyclone having an associated collection chamber wherein a divider plate is positioned at the juncture or passage between the cyclone chamber and the collection chamber and a liner is removably placed in the collection chamber. The surface cleaning apparatus may be configured to collect particulate matter, or liquids.
Accordingly, the surface cleaning apparatus comprises a member having a dirty fluid inlet. A fluid flow path extends from the dirty fluid inlet to a clean air outlet of the surface cleaning apparatus, and includes a suction motor. At least one cyclone is positioned in the fluid flow path and has at least one material outlet and a divider plate associated with the material outlet. A material collection chamber is in flow communication with the at least one cyclone. The surface cleaning apparatus further comprises a liner bag-retaining member. The liner bag-retaining member removably secures a disposable or reusable liner in the material collection chamber.
Embodiments in accordance with this broad aspect may be advantageous because a liner bag may be retained in the material collection chamber and collect separated material that may then be disposed of by opening the material collection chamber (e.g., by opening a door or removing the material collection chamber from the surface cleaning apparatus) and removing the liner bag. With the use of a diver plate, the cyclone may achieve a high separation of fines, which will collect in the liner bag. The liner bag may be removed and disposed of (e.g., in a garbage can) without pouring or dumping the fines into a garbage can, thereby avoiding substantially disturbing the already quiescent fines, which might otherwise have to then be recollected.
Additionally, when a user wishes to empty the material collection chamber, the user may remove the liner bag from the material collection chamber, and may transport the liner bag to a receptacle, without being required to transport the entire collection chamber or entire apparatus to the receptacle. Furthermore, the user may seal the liner bag, such that particulate or liquid matter is not released or spilled into the surrounding environment during such transport.
In some embodiments, the divider plate is mounted to a top wall of the material collection chamber.
In some embodiments, divider plate is mounted to an upper portion of a sidewall of the material collection chamber. Such embodiments may be advantageous because the liner bag may be easily placed in and removed from the material collection chamber, without having to move or manipulate the divider plate.
In some embodiments, the material collection chamber is positioned below the material outlet.
In some embodiments, the divider plate is positioned in the material outlet.
In some embodiments the surface cleaning apparatus comprises a vacuum line having one end in fluid flow communication with a space positioned between an inner surface of the material collection chamber and the other end with the fluid flow path at a location upstream of the suction motor, preferably immediately upstream of the suction motor (e.g., just upstream of a pre-motor filter or between an optional pre-motor filter and the suction motor). Such embodiments may be advantageous because the vacuum line may provide a force, which holds the liner bag in position in the material collection chamber. It will be appreciated that the vacuum line may communicate with the interior of the material collection chamber at two or more locations. It will also be appreciated that this positioning of the vacuum line may be used in any embodiment of a surface cleaning apparatus using a liner bag, regardless of if a divider plate is used.
In some embodiments, the material collection chamber is moveable relative to the at least one cyclone.
In some embodiments, the material collection chamber is removable from the at least one cyclone.
In another broad aspect, a surface cleaning apparatus is provided. The surface cleaning apparatus comprises a member having a dirty fluid inlet. A fluid flow path extends from the dirty fluid inlet to a clean air outlet of the surface cleaning apparatus and includes a suction motor. At least one cyclone is positioned in the fluid flow path and has at least one material outlet and a divider plate associated with the material outlet. A material collection chamber is in flow communication with the at least one cyclone. A liner bag is removably positionable in the material collection chamber.
In some embodiments, the divider plate is mounted to a top wall of the material collection chamber.
In some embodiments, the divider plate is mounted to an upper portion of a sidewall of the material collection chamber.
In some embodiments, the material collection chamber is positioned below the material outlet.
In some embodiments, the divider plate is positioned in the material outlet.
In some embodiments, the surface cleaning apparatus comprises a vacuum line having one end in fluid flow communication with a space positioned between an inner surface of the material collection chamber and the other end with the fluid flow path at a location upstream of the suction motor.
In some embodiments, the material collection chamber is moveable relative to the at least one cyclone.
In some embodiments, the material collection chamber is removable from the at least one cyclone.
In another broad aspect, a method is provided for cleaning a surface using a surface cleaning apparatus. The method comprises:
In some embodiments, the divider plate is associated with the material outlet of the cyclone chamber and the method further comprises opening at least a portion of the material collection chamber and removing the liner.
In some embodiments, the divider plate is associated with the material outlet of the cyclone chamber and the method further comprises removing at least a portion of the material collection chamber from the surface cleaning apparatus and removing the liner.
In some embodiments, the divider plate is positioned in the material collection chamber below the material outlet of the cyclone chamber and the method further comprises removing at least a portion of the material collection chamber from the surface cleaning apparatus and removing the liner while retaining the divider plate with the surface cleaning apparatus.
In some embodiments, the method further comprises disposing of a used liner.
These and other advantages of the present invention will be more fully and particularly understood in connection with the following description of the preferred embodiments of the invention in which:
Embodiments of a surface cleaning apparatus 10 of the present invention are shown in
The surface cleaning apparatus 10 comprises a member 12 having dirty fluid inlet 14. The fluid passing through the dirty fluid inlet may be air entrained with dirt, or may be air and liquid. In the embodiment of
Referring to
In some embodiments, air exiting cyclone chamber 22 may be directed past motor 20, and out of clean fluid outlet 16. Alternatively, air exiting cyclone chamber 22 may be directed to one or more additional cleaning stages, such as another component, for example housing a filter 32, prior to flowing past motor 20, and out of clean fluid outlet 16, as shown in
The second cleaning stage 34 has, in the example exemplified, a generally cylindrical configuration with a second longitudinal axis 38. The second axis 38 is parallel to, and laterally offset from, first axis 24. Each of the second cyclones 36 in the assembly receives air from the clean air outlet 26 of the first cyclone, and discharges air through outlets 40 into a manifold 42. Air is evacuated from the manifold 42 through a conduit 44 disposed centrally of the assembly. From the conduit 44 the air is drawn towards the motor 20, and expelled from the apparatus 10 through clean air outlet 16. In addition, in some embodiments the additional cleaning stage 34 may include a filter element, such as a pre-motor foam membrane, disposed in the fluid stream between the cleaning stage 34 and the motor 20.
As previously mentioned, a material collection chamber 30 (referred to hereinafter as chamber 30) is positioned below cyclone 23. Chamber 30 collects material discharged from dirt outlet 28 of cyclone 23. The discharged material may comprise fluid and/or particulate matter for example. Chamber 30 comprises at least one wall defining a cavity 31 and may be of any configuration.
For example, in the embodiment of
Alternately, in the embodiment of
Cavity 31 of chamber 30 is accessible, such that the liner may be emptied. For example, in the embodiment shown in
Surface cleaning apparatus 10 also includes a divider plate 74 associated with, and preferably positioned adjacent the material outlet 28 of the cyclone chamber 23. Divider plate may be any plate known in the art that is positionable between a cyclone outlet and a dirt collection chamber.
In the example illustrated in
Surface cleaning apparatus 10 is adapted to receive a liner, such as liner bag 62, for lining chamber 30. Liner bag 62 may be essentially a plastic bag, cloth bag or the like that is disposable. Referring to
Surface cleaning apparatus 10 may further comprise a liner bag retaining member 64, for holding a portion of liner bag 62 in place within chamber 30. In the embodiment of
In some embodiments, the suction provided by motor 20 may be used to aid in maintaining liner bag 62 in place. For example, referring to FIG. 3B, the pressure at the upper portion of cyclone chamber 22 (i.e. adjacent the cyclone inlet) will be lower than the pressure in chamber 30. Accordingly, in order to assist in maintaining liner bag 62 adjacent inner surface 49 of chamber 30, one or more vacuum lines 66 may be provided. In the embodiment shown, vacuum line 66 extends from cyclone chamber 22 to interstitial cavity 68, which is defined as the space between liner bag 62 and the inner wall 49 of chamber 30. Preferably, the outlet 70 of vacuum line 66 is positioned proximate the inlet (or as part of the inlet) of cyclone chamber 22. Preferably, the inlet end 72 of vacuum line 66 is provided in a plurality of positions, preferably adjacent bottom wall 48 of chamber 30. The flow of air from inlet end 72 to outlet end 70 will assist in securing liner bag 62 in position. It will be appreciated that a liner bag may be used with any of the aspects of the vacuum.
In use, a user may access cavity 31 of chamber 30 by opening chamber 30, or by removing chamber 30 from apparatus 10. The user may then place liner bag 62 in chamber 30, and return chamber 30 to an operational position. The divider plate may extend from an upper portion of the chamber 30. Accordingly, the user may place liner bag 62 in chamber 30 such that it extends along inner surface 49 at sidewalls 46 and bottom wall 49, without interference from the divider plate. The user may then operate apparatus 10 by engaging motor 20 and passing member 12 over a surface. As member 12 is passed over the surface, fluid will be conveyed from dirty fluid inlet 14 into cyclone 23, past divider plate 74, and into liner 62 positioned in chamber 30. As the apparatus is operated, material will collect in liner 62. When the operation of the apparatus 10 is discontinued, the user may again access cavity 31 of chamber 30 and remove liner 62 from chamber 30, (instead of carrying chamber 30 to a receptacle or after carrying chamber 30 to the receptacle). The user may then optionally gather the upper portion 65 of liner bag 62, and seal liner bag 62, for example by tying a knot in upper portion 65. The user may then dispose of liner bag 62, and optionally place a new liner bag in chamber 30.
It will be appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments or separate aspects, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are, for brevity, described in the context of a single embodiment or aspect, may also be provided separately or in any suitable sub-combination.
Although the invention has been described in conjunction with specific embodiments thereof, if is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present invention.
This application claims priority from U.S. Provisional applications 60/894,005 (filed on Mar. 9, 2007), and 60/869,586 (filed on Dec. 12, 2006), all of which are incorporated herein by reference in their entirety.
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Entry |
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International Preliminary Report on Patentability received on the corresponding international application No. PCT/CA2007/002217, mailed on Jun. 19, 2009. |
European Search Report received on the corresponding European application No. 07855499.5, mailed on May 27, 2010. |
Number | Date | Country | |
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20080196745 A1 | Aug 2008 | US |
Number | Date | Country | |
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60894005 | Mar 2007 | US | |
60869586 | Dec 2006 | US |