This invention relates to a surface cleaning apparatus, such as for a floor or upholstery, incorporating an elongate rotatable brush arrangement and an electric motor for rotating the brush.
Current surface cleaning devices conventionally employ suction means. One of the drawbacks of such suction means is that the fans used to generate suction are relatively inefficient, i.e. typically 10 to 12 percent efficient in use, with the result that such apparatus tends not to be easily portable. This is especially the case where the apparatus incorporates batteries for powering the motor. It is therefore not practical to incorporate batteries of sufficient power in a readily portable suction cleaner in order to provide the degree of suction required for effective cleaning.
It is conventional to provide a surface cleaning apparatus, such as for sweeping, in which an elongate brush arrangement, sometimes known as a brush bar, is supported for rotation in a housing which is adapted to be propelled at least in a forwards direction. The brush arrangement generally extends transversely of the housing and is adapted to contact a surface beneath it. The brush arrangement is arranged to be rotated by friction resulting from propelling the housing across a floor. The housing can be provided with wheels which contact the surface. One of the drawbacks of such a construction is that the friction drive is not very effective.
It is also conventional to provide one or more auxiliary brush arrangements extending outwardly from one or two front corners of the housing. The auxiliary brush arrangement is provided for rotation about an axis inclined to the vertical and is provided with radial bristles. An auxiliary brush arrangement of this kind is described in GB-A-1 547 286. The auxiliary brush arrangement is freely rotatable and relies for its rotation on contact with the floor or a skirting board of a room during propulsion of the apparatus across the floor. Such means of rotation is unreliable and results in particles of dust and/or dirt on the floor being flicked towards the elongate rotating brush assembly for collection by the apparatus. Furthermore, contact of the circular auxiliary brush arrangement with the floor or a skirting board results in bristles of the auxiliary brush arrangement which extend outwardly sideways from the housing undergoing angular rotation effectively in a backwards direction. This means that an auxiliary brush means extending outwardly from a front right hand corner of the housing, as viewed from above and behind the apparatus, would be rotated in a clockwise direction and would flick dust and or dirt around behind it in the direction of the elongate rotating brush arrangement. This is not very satisfactory.
In current vacuum cleaner attachments, it is conventional to employ a flexible cleaning strip intended for cleaning hard floor surfaces, for example tiles, marble or linoleum. The flexible strip is intended to increase air speed and mechanically gather particles to assist performance. On a forward stroke the flexible strip will push particles forward. When the vacuum cleaner attachment is pulled in a rearward direction, the gathered particles are left behind by the strip and are extracted by the suction. A disadvantage is that the flexible strip can gather particles on the rearward side, away from the suction, when the attachment is pulled in a rearward direction. However, the action of the suction itself causes the majority of the particles on the rearward side of the flexible strip to pass under the flexible strip and be removed.
Conventional flexible cleaning strips used to clean hard floor surfaces can wear out relatively quickly due to the constant contact with the hard floor surface when in use. Flexible strips used on devices, for example, for washing hard floor surfaces are known to wear out relatively quickly without the benefit of a lubricating cleaning solution which reduces friction between the flexible strip and the floor.
It is therefore an object of the present invention to provide a surface cleaning apparatus which overcomes, or at least ameliorates, at least some of the problems of known apparatus.
In an embodiment, the invention provides a surface cleaning apparatus, comprising a body having a forward compartment and rear compartment; an elongate rotatable brush extending across the forward compartment; an electric motor in the rear compartment; a belt connecting the motor and rotatable brush; and a handle movable between an upright position and steering positions by rotation about an axis transverse to the axial direction of the handle, said handle being further rotatable around a second axis in said steering positions, wherein said second axis of rotation is offset from the axial direction of the handle.
In another embodiment, the invention comprises a surface cleaning apparatus, comprising a body having a forward compartment and rear compartment; an elongate rotatable brush extending across the forward compartment; an electric motor in the rear compartment; a belt connecting the motor and rotatable brush; and an intermediate compartment comprising a removable tray, wherein at least one side of the removable tray forms a wall of said body.
In other embodiments, the invention further comprises an auxiliary brush extending from the forward compartment. The auxiliary brush can be driven by the electric motor used to drive the elongate rotatable brush, such as by connecting the auxiliary brush to the elongate rotatable brush with a gear drive. In still other embodiments, the invention can comprise a body with a removable side wall to allow access to the intermediate compartment. The removable side wall can also include a cover. Alternatively, the entire intermediate compartment can be a removable tray. The walls of the removable tray can form one or more walls of the body of the apparatus. In an embodiment, the belt connecting the motor to the elongate rotatable brush passes through the intermediate compartment, preferably on the side of the compartment remote from a removable side wall.
In yet other embodiments, the wall between the forward and intermediate compartments can be inclined rearwardly, such as at an angle of about 15° to about 20°. The forward compartment can also have a movable portion to expose the bristles of the elongate rotatable brush. The wall between the rear and intermediate compartments can seal the rear compartment off from the intermediate compartment. The rear compartment can also be provided with ground-engaging wheels.
For a better understanding of the present invention and to show more clearly how it may be carried into effect reference will now be made, by way of example, to the accompanying drawings in which:
The surface cleaning apparatus shown in
A rear compartment 3 houses an electric motor 5 and a rechargeable battery pack 7. The battery pack 7 may be connected to a main power supply (not shown) for recharging the battery pack. The battery pack may either be connected to the main supply whenever the apparatus is not in use or at suitable times when the battery pack has become depleted. Switch means (not shown) is provided to permit a user to energise and de-energise the motor 5 as desired. As an alternative to a rechargeable battery pack, the apparatus could employ disposable batteries or be main powered (i.e., adapted to use standard household alternating current).
A forward compartment 9 houses an elongate rotatable brush arrangement 11. For convenience a forward wall of the forward compartment is arcuate and extends around the periphery of the brush arrangement 11. The bottom of the forward compartment is open at 13 to allow the bristles of the brush arrangement to contact a floor, carpet or the like over which the surface cleaning apparatus is to be moved. The rear of the forward compartment is a rearwardly inclined wall 15 which allows debris, such as dust, dirt and the like, to be propelled up the wall due to rotation of the brush arrangement 11 and to pass over the wall into an intermediate compartment 17 which will be described in more detail hereinafter. The wall 15 extends upwardly to about the same height as the top of the brush arrangement 11 and is angled rearwardly (i.e. away from the forward compartment) at an angle of about 18 degrees. The precise angle is not important, but the inclination facilitates the passage of the debris up and over the wall and at the same time facilitates retention of the debris within the intermediate compartment 17. The brush arrangement extends substantially the entire width of the forward compartment and is provided with two helically arranged rows of bristles. The two rows are diametrically opposed and each row is in the form of a pair of separate helices which twist in opposite directions and meet substantially midway between the ends of the brush arrangement.
The intermediate compartment 17 is positioned between the wall 15 and a wall 21 which encloses the electrical components 5, 7 in the rear compartment 3, the wall 21 protecting the components in the rear compartment from the ingress of debris. The intermediate compartment 17 also has a lower wall or bottom, an upper wall or top, and side walls formed by the outer wall of the body 1. Debris therefore accumulates within the intermediate compartment 17. The intermediate compartment is provided with a removable closure to facilitate the removal of debris. For example, one of the walls, such as a side wall, the upper wall or the lower wall, can be removed in order that the debris can be emptied from the intermediate compartment, the removed wall being replaced once the compartment has been emptied. Ideally, side wall 23 is removable for emptying purposes. The wall 15 provides the advantage that debris does not readily escape from the intermediate compartment 17 and, even if the body is inclined such that the forward compartment is below the intermediate compartment, the debris does not escape from the intermediate compartment.
In another embodiment, intermediate compartment 17 is a removable tray as shown in
In an embodiment, the removable tray serving as intermediate compartment 17 is separated from forward compartment 9 by at least one wall 85 formed by a side of intermediate compartment 17. A separate wall 15 (see
Returning to
A handle 33 is attached to the body 1 in the region of the rear compartment 3, the body being formed with a recess 35 beneath the handle to allow the handle to be gripped while maintaining a low profile for the surface cleaning apparatus. The handle 33 may be in two parts, a first part 37 which is secured to the body 1 and a second part 39 which can be removed from the first part and replaced by a longer handle part 41 as shown in
Rotating handle 33 around the axis transverse to the axial direction of the handle places the handle in a sweeping position, such as that shown in
If handle 33 is returned to the upright position, handle 33 cannot rotate around attachment joint 230. Body 1 includes collar 235. When handle 33 is in the upright position, the attachment joint 230 is contained within collar 235 of body 1. In this position, attachment joint 230 cannot rotate, as collar 235 constrains the movement of handle 33. From the upright position, the only available direction of rotation for handle 33 is rotation between the upright and sweeping positions. When handle 33 is rotated down into a sweeping position, handle 33 can be rotated around attachment joint 230 by up to 90 degrees to either the right or left. However, in sweeping positions close to the upright position, rotation about attachment joint 230 may be constrained by collar 235.
a and 12c depict rotation of handle 33 by 90 degrees around attachment joint 230. The resulting offset of handle 33 from its original axis can be expressed as an angular offset that corresponds to the plane angles indicated in
As will be apparent particularly from
Although not shown, an auxiliary rotary brush may be provided at that side of the brush arrangement 11 which incorporates the roller 27 and the belt 29. Such an auxiliary brush is described, for example, in GB-A-1 547 286. Such an auxiliary brush is able to sweep debris into the path of the brush arrangement 11 which might otherwise be missed due to the lack of bristles in the region of the roller 27. The auxiliary brush may be driven by any suitable means, such as gearing from the brush arrangement 11 or by friction with the surface to be swept, and is suspended from and extends outwardly beyond the body 1. The auxiliary brush may comprise a cylindrical body rotatable about an axis which is inclined to the vertical by about 10 degrees so as to extend outwardly beyond the body 1. Bristles protrude radially outwardly from the periphery of the cylindrical body, but need not be perpendicular to the axis of rotation and may preferably be at an angle of about 80 degrees to the axis of rotation so as to form a cone which increases in cross-section with increasing distance from the body 1.
Although not shown, the front part of the forward compartment 9 may be removed to expose the bristles at the front of the apparatus. This effectively increases the aperture in the forward compartment which would seriously impair the effectiveness of a suction cleaner, but in the present invention can effectively be used to assist in the sweeping of stairs, cleaning upholstery and carpets in vehicles and the like operations where a greater exposed area of bristles can be useful. As an alternative to removing the front part of the compartment 9, the front part may be movable, for example pivotable or slidable, relative to the remainder of the compartment in order to expose the bristles.
Although not shown, the rear compartment 3 may be provided with ground-engaging wheels in order to assist mobility of the surface cleaning apparatus. The ground-engaging wheels may, for example, be formed externally in the side regions of the rear compartment 3 or may be provided within recesses formed at least partly beneath the rear compartment 3.
Although the illustrated embodiments of the present invention are intended primarily for domestic use, the surface cleaning apparatus can also be used outdoors or in workshops if desired. However, it may be preferable to provide a more rugged design specifically adapted for such use.
In use of the surface cleaning apparatus according to the invention, as shown in
When the intermediate compartment 17 is to be emptied, one wall of the compartment is removed as explained above and the debris can readily be discharged. The removable wall is then replaced. Alternatively, the intermediate compartment may be in the form of a tray which can be removed and emptied so as to discharge debris.
When the surface cleaning apparatus is not in use it can be stored, for example either in a cupboard or the like or plugged into a main supply in order to recharge the battery 7.
Thus the surface cleaning apparatus of the present invention incorporates an electrically driven brush arrangement. The brush arrangement is not driven by frictional forces between the surface cleaning apparatus and the surface over which it is to be moved. Thus, efficiency of the apparatus is not dependent on the nature of the frictional contact. Further, the apparatus does not rely on suction means to draw the debris into a storage chamber. Thus, efficiency of the apparatus is not dependent on the effectiveness of suction means and the substantial power drain of suction means on the rechargeable battery is avoided. The provision of the motor at the rear of the apparatus eliminates the need for increased height should the motor be positioned over the compartment for collecting dust and the like and also provides effective full width cleaning which would not be possible if the motor was to be positioned within the compartment for collecting debris. In such a position, debris is likely to accumulate around the motor and cause blockages. In an embodiment, the invention overcomes this problem by passing the drive means for the brush arrangement at least partly through the debris compartment.
Referring to
A forward compartment 114 houses a transversely-arranged elongate rotatable brush arrangement 116, with bristles 118. Such elongate rotatable brush arrangement 116 is sometimes known as a brush bar. The bottom of the forward compartment 114 is open at 120 to allow the bristles 118 of the elongate brush arrangement 116 to contact a floor, carpet or the like over which the apparatus is to be propelled. The rear of the forward compartment is a rearwardly inclined wall 122 which allows debris, such as dust, dirt and the like to be propelled up the wall due to rotation of the brush arrangement 116 and to pass over the wall into an intermediate compartment 124. The front of the forward compartment is provided with a cover (not shown) which may be removable if desired. Debris accumulating in the intermediate compartment 124 can be removed by opening a cover 126. The wall 122 extends upwardly to about the same height as the top of the elongate brush arrangement 116 and may be angled rearwardly (i.e. away from the forward compartment) such as at an angle of about 18 degrees. The precise angle is not important, but the inclination facilitates the passage of the debris up and over the wall 122 and at the same time facilitates retention of the debris within the intermediate compartment 124.
The elongate brush arrangement 116 is rotated by the motor 110 by way of toothed rollers 128, 130 attached to the motor and to the brush arrangement, respectively, and by way of a toothed belt 131, for example of elastomeric material, extending around the two rollers. The toothed belt 131 is enclosed within a tunnel 132 where it passes through or alongside the intermediate compartment 124 in order to prevent the ingress of debris into the rear compartment 108.
An auxiliary brush means 134 is provided extending outwardly from the housing 106 at the right hand side of the elongate rotatable brush arrangement 116 as viewed from above and behind the apparatus 102. The auxiliary brush means 134 is of substantially circular form and is supported for rotation about an axis 136, which may be vertical or inclined to vertical, such as at an angle of about 10 degrees to vertical. The auxiliary brush means 134 has a body 138 provided with radial bristles 140 which are inclined at an acute angle to the axis of rotation 136 so as to effectively form a conical arrangement increasing in cross-section with increasing distance from the body 138.
The auxiliary brush means 134 is rotatably driven from the rotating elongate brush arrangement 116 by a gear wheel 142 at the end of the elongate brush arrangement 116 which meshes with a further gear wheel 144 on the body 138 of the auxiliary brush means 134. The auxiliary brush means 134 is caused to be rotated in an anti-clockwise direction denoted by arrow 146, as viewed from above and behind the apparatus 102. During such rotation of the auxiliary brush means 134, a peripheral region thereof rotates from a sideways-directed position 148 (
The apparatus 102 is provided with a handle 154 by means of which it can be propelled at least in a forwards direction 156. Wheels 158 and 160 are provided to enable or assist manual propulsion of the apparatus across the surface 104 to be swept, such as a floor, stairway or upholstery. The handle 154 could be longer, or be of a different shape or form, as required.
The rotating auxiliary brush means 134 does not rely on contact with the surface 104 for its rotation and therefore provides more efficient sweeping of edge regions of the surface 104 regardless of the nature of the surface 104. Furthermore, the direction of rotation 146 of the auxiliary brush means 134 ensures that debris is swept positively by the auxiliary brush arrangement 134 into a position ahead of the rotating elongate rotating brush assembly 116, ready to be picked up by the elongate brush arrangement 116.
If desired, instead of or in addition to the auxiliary brush means 134 provided extending outwardly from the right hand side of the housing 106, a similar auxiliary brush means (not shown) could likewise be provided extending outwardly from the left hand side of the housing 106 and driven from the opposite end of the elongate brush arrangement 116. Such additional or alternative auxiliary brush means differs from the auxiliary brush means 134 only in that it is caused to rotate in a clockwise, rather than anti-clockwise, direction as viewed from above and behind the apparatus 102.
Instead of the apparatus 102 being provided with a battery or main powered electric motor 110 to drive the elongate brush arrangement 116 and hence the auxiliary brush means 134, a known form of friction drive means (not shown), resulting from propulsion of the apparatus 102 along the surface 104, may be utilised to effect rotation of the elongate brush arrangement 116 and hence rotation of the auxiliary brush means 134.
An alternative embodiment of apparatus according to the present invention is shown in
A further embodiment of apparatus 102B according to the present invention is shown in
In some embodiments, the sweeper also includes a cleaning strip. The cleaning strip assembly 2 as shown in
The flexible strip may have any convenient length, for example in the range from 2.5 to 8 mm. However, a length of substantially 4.5 mm has been found to be particularly suitable.
The flexible tabs 6 and the flexible strip 8 are positioned on the elongate member substantially at an angle relative to each other of approximately 45 degrees. The flexible tabs and flexible strip extend in a generally radial direction from the elongate member, and are directed, in use, towards the lower face of the body of the surface cleaning apparatus.
The elongate member of the cleaning strip assembly is housed within a cavity in the underside of the wall 15 of the surface cleaning apparatus so as to be rotatable about the axis of the elongate member.
Lateral movement of the elongate member may be inhibited by any suitable means. For example a cover for part of the drive mechanism may be provided with a protrusion which extends sufficiently to cover the end of the elongate member. Removal of the cover then exposes the end of the elongate member and allows it to be removed, for example for replacement.
The cleaning strip assembly 2 is used to ensure that efficient cleaning of surfaces, for example hard floor surfaces, is achieved. As shown in
The surface cleaning apparatus is extremely portable and can be employed wherever it may be required. For example, it can be used to sweep stairs without the need for electrical leads or suction hoses. The shape of the apparatus with the rounded shape of the rear compartment as illustrated facilitates movement of the apparatus over stairs, but ground engaging wheels may be provided to further facilitate such sweeping operations.
When the surface cleaning apparatus is not in use, it can be stored, for example either in a cupboard or the like or plugged into a main supply in order to recharge the battery 7.
Thus the illustrated surface cleaning apparatus incorporating the cleaning strip assembly of the present invention incorporates an electrically driven brush arrangement. The brush arrangement is not driven by frictional forces between the surface cleaning apparatus and the surface over which it is to be moved. Thus, efficiency of the apparatus is not dependent on the nature of the frictional contact. Further, the apparatus does not rely on suction means to draw the debris into a storage chamber. Thus, efficiency of the apparatus is not dependent on the effectiveness of suction means and the substantial power drain of suction means on the rechargeable battery is avoided. The provision of the motor at the rear of the apparatus eliminates the need for increased height should the motor be positioned over the compartment for collecting dust and the like and also provides effective full width cleaning which would not be possible if the motor was to be positioned within the compartment for collecting debris. In such a position, debris is likely to accumulate around the motor and cause blockages. The illustrated apparatus overcomes this problem by passing the drive means for the brush arrangement at least partly through the debris compartment.
Although the cleaning strip assembly described hereinbefore is shown as comprising an elongate member with a substantially circular cross-sectional area having attached thereto at least one tab and a strip member, it should be appreciated that the cleaning strip assembly may take other embodiments and the moving of the strip member relative to a floor may be achieved by other methods rather than by rotation of the elongate body of the cleaning strip assembly.
The flexible strip is directed, in use, towards the lower face of the body of the surface cleaning apparatus.
The elongate member of the cleaning strip assembly is housed within the cavity (not shown) in the underside of the wall 15 of the surface cleaning apparatus so as to be movable in a substantially upright plane relative to the floor. The cavity also contains an arm 212 fixed at one end to a pivot pin 214 which can rotate about a fixed axis within the cavity. In use, the fixed axis of the pivot pin 214 is substantially parallel to the surface of the floor. The end of the arm 212 furthest from the pivot pin is positioned beneath a shoulder portion 210 of the cleaning strip assembly. Also attached to the pivot pin 214 within the cavity are a number of flexible tabs 206. The free end of each tab 206, in use, is in contact with the floor 104.
The cavity has an open face through which the flexible strip and the flexible tabs protrude. The elongate member 204 is retained within the cavity by means of the arm 212 positioned below the shoulder portion 210 of the cleaning strip assembly.
As shown in
When the surface cleaning apparatus is pulled in a rearward direction, the particles of dirt gathered together by the flexible strip during use in the forward direction are swept from the surface by the brush arrangement. As the flexible strip is clear of the floor, additional particles of dirt can pass between adjacent flexible tabs and are not prevented from passing under the flexible strip.
The cavity also contains a first arm 212 fixed at one end to a pivot pin 214 which can rotate about a first fixed axis within the cavity. The end of the first arm 212 furthest from the pivot pin 214 is positioned beneath a shoulder portion 210 of the cleaning strip assembly. Also attached to the pivot pin within the cavity are a number of flexible tabs 206. The free end of each tab 206, in use, is in contact with the floor 104.
Attached to the elongate body 204 is a second arm 216 which connects the cleaning strip assembly 202 to a second pivot pin 218 within the cavity in the wall of the surface cleaning apparatus. The elongate member of the cleaning strip assembly is housed within the cavity of the surface cleaning apparatus so as, when in use, to be pivotably moved on the second arm 216 relative to the floor about an axis of the second pivot pin 218 substantially parallel with the surface of the floor.
The cavity comprises an open face through which the flexible strip and the flexible tabs protrude. The elongate member is retained within the cavity by means of the first arm 212 positioned below the shoulder portion 210 of the cleaning strip assembly and by means of the second arm 216 attaching the cleaning strip assembly to the second pivot pin 218.
When the surface cleaning apparatus is pushed forward 24 over a surface 104 to be cleaned, the flexible tabs 206 of the cleaning strip assembly are dragged backwards by friction with the floor causing the first arm 212 to pivot towards the floor about the axis of the first pivot pin 214. Pivoting of the first arm 212 allows the elongate member of the cleaning strip assembly to pivot on the second arm 216 about the axis of the second pivot pin 218 and so bring the flexible strip 208 into contact with the floor. As described hereinabove, particles of dirt 103 on the surface to be cleaned are gathered together by the flexible strip and pushed forward along with the movement of the surface cleaning apparatus.
When the surface cleaning apparatus is moved in a rearward direction the flexible tabs are dragged towards the front of the surface cleaning apparatus by friction with the surface 104 to be cleaned. In dragging the flexible tabs forward, the first arm 212 pivots away from the floor about the axis of the first pivot pin 214. The first arm, positioned under the shoulder 210 of the cleaning strip assembly, urges the cleaning strip assembly in a substantially upward direction such that the flexible strip is lifted clear of the floor and pivots, via the second arm 213, about the axis of the second pivot pin 218.
When the surface cleaning apparatus is pulled in a rearward direction, the particles of dirt gathered together by the flexible strip during use in the forward direction are swept from the surface by the brush arrangement. As the flexible strip is clear of the floor, additional particles of dirt can pass between adjacent flexible tabs and are not prevented from passing under the flexible strip.
It should be understood that an alternative to the flexible tabs described hereinabove could be a friction wheel 220, as shown in
It should be understood that electronic or other means may be used in place of frictional means to determine the movement of the surface cleaning apparatus and for controlling the positioning of the flexible strip.
The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.
Number | Date | Country | Kind |
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0117722 | Jul 2001 | GB | national |
0127652 | Nov 2001 | GB | national |
0225618 | Nov 2002 | GB | national |
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Number | Date | Country | |
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20040255411 A1 | Dec 2004 | US |
Number | Date | Country | |
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Parent | 10697570 | Oct 2003 | US |
Child | 10816193 | US | |
Parent | 10700674 | Nov 2003 | US |
Child | 10697570 | US |