The present invention generally relates to surface covering elements to be used more particularly for covering floor surfaces, wall surfaces or ceiling surfaces in buildings. It relates more particularly to a surface covering element suitable for integrating electrically conductive circuits in such surface coverings. A preferred embodiment of the present invention concerns synthetic surface covering elements, more particularly synthetic flooring elements and, in particular, thin synthetic flooring elements. cl BACKGROUND
Surface covering elements are well known in the art. They basically comprise tiles (i.e. substantially equilateral rectangular elements), panels (i.e. oblong rectangular elements), bands or rolls (which have a width in the range of 8 cm to 500 cm and a length of several meters or even a few tens of meters). The thickness of these different elements is in the range of 2 mm to 20 mm. If their thickness is in the range of 1 mm to 8 mm, the surface covering elements are called hereinafter “thin” surface covering elements. They are made of synthetic polymer materials (such as PVC, polyolefins, polyesters, polyamides), of natural resins (e.g. linoleum), of rubber, of mineral material, of wood based material or a composite made from these material. They may comprise substantial amounts of different filler materials. It will further be noted that such flooring elements may consist of only one homogeneous layer, which will then have to fulfil different functions (such as a support function, a choc absorbing and/or isolating function, a decorative function, a wear resistant function), or they may be multi-layered elements comprising superposed functional layers, such as a backing layer, a decorative layer, a wear layer. They may be rigid elements, resilient elements or flexible elements. When they are used as a decorative flooring, the flooring elements often include a decorative pattern, for example abstract patterns or patterns imitating the aesthetic appearance of natural floorings such as wood or stone floorings. When they are used as an underlay flooring, a decorative pattern is of course not required. These flooring elements may be adhesively fixed to the floor, for example glued onto the floor surface to be covered or fixed by means adhesive tapes or sheets. However, if their side edges are equipped with conjugate connection profiles, such as a tongue profile (or male profile) and a groove profile (or female profile), for mechanically interlocking the flooring elements, they may also be loosely laid on the floor to be covered.
A problem underlying the present invention is to use such flooring elements for integrating into surface coverings electronic devices that are electrically powered by conductive circuits.
The invention relates to surface covering elements for integrating at least one electronic device electrically powered by conductive circuit in a surface covering. The surface covering element comprises at least one, preferably at least two, electrically conductive strip conductors arranged within the surface covering element between its front and back surfaces and at least one recess opening into the back surface between so as to uncover the at least one electrically conductive strip conductor over a certain length. The at least one recess may comprise one or more device recesses and/or one or more connector recesses. Any device recess is preferably placed within the interior of the back face area, whereas any connector recess is preferably placed at an edge of the back face area.
A first aspect of the invention relates to a surface covering element (e.g. a tile, a plank, a sheet, a band, or the like) for integrating at least one electronic device, e.g. a transmitter, a transponder, a positioning system beacon, a charging point (e.g. for mobile devices), a wireless network access point, a lighting device, a sensor, a display device, etc., electrically powered by a conductive circuit in a surface covering. The surface covering element has a back surface and a front surface, a first edge and a second edge and comprises: at least one electrically conductive strip conductor arranged within the surface covering element between the back surface and the front surface; and at least one device recess opening into the back surface between the first edge and the second edge, so as to uncover the at least one electrically conductive strip conductor over a certain length. The device recess is configured and arranged to house the electronic device.
The surface covering element preferably further includes an electronic device housed in the device recess, this electronic device including at least one device contact that is in electrical contact with the at least one electrically conductive strip conductor arranged within the surface covering element.
The electronic device preferably includes: a device box having a front surface and a back surface; at least one device contact located on the front surface; a recess cover affixed to the back surface of the device box, wherein the recess cover is slightly greater than the back surface and forms an outwardly projecting rim, which is affixed in a sealed manner to a corresponding rim surface surrounding the device recess, so that the recess cover is flush with the back surface of the surface covering element. The seal formed between the device and the surface covering element is preferably liquid-tight in order to protect the electronics from water spilled on the surface covering, other liquids or humidity.
Preferably, the electronic device is supplied with electric energy through at least two electrically conductive strip conductors arranged side by side within the surface covering element.
According to embodiments, the electronic device could be an active beacon for indoor positioning, or an active sensor, such as a pressure sensor, a temperature sensor, a humidity sensor, a capacitive or inductive proximity sensor, or a signal transmitter or receiver.
A second aspect of the invention relates to a surface covering element for integrating an electronic device electrically powered by a conductive circuit in a surface covering, the surface covering element having a back surface and a front surface, a first edge and a second edge. The surface covering element comprises: at least one electrically conductive strip conductor arranged within the surface covering element between the back surface and the front surface so as to be substantially parallel to these surfaces and to extend between the first edge and the second edge to have a first end located close to the first edge and a second end located close to the second edge; and a first connector recess opening into the back surface and into the first edge, so as to uncover the first end of the at least one electrically conductive strip conductor.
The surface covering element according to the second inventive aspect preferably further comprises a second connector recess opening into the back surface and into the second edge, so as to uncover the second end of the at least one electrically conductive strip conductor.
The surface covering element according to the second inventive aspect preferably may further comprise a connector chip having a first end and a second end, wherein its first end is received in the first connector recess and its second end protrudes from the first edge (for engagement with a neighbouring surface covering element).
The connector chip preferably includes:
The connector chip could also include a connector chip contact arranged on the first end of the connector chip so as to be electrically in contact with the first end of the at least one electrically conductive strip conductor arranged within the surface covering element; and a connection cable coming out of the second end of the connector chip, wherein it is electrically connected to the connector chip contact arranged on the first end of the connector chip.
According to an embodiment, the connector chip has its first end fixed by means of adhesive material within the first connector recess, so as to seal the first connector recess against penetration of liquids and humidity.
The connector chip mounted in the first connector recess preferably has a back surface that is flush with the back surface of the surface covering element.
The surface covering element according to the second inventive aspect may further include at least one device recess opening into the back surface between the first edge and the second edge, so as to uncover the at least one electrically conductive strip conductor over a certain length. It follows that the first and second inventive aspects may be cumulated.
The surface covering element (according to the first and/or the second inventive aspect), preferably has a thickness of less than 10 mm, more preferably of less than 8 mm, most preferably of less than 6 mm.
The connector and device recesses preferably have a depth in the range of 2 mm to 6 mm, more preferably in the range of 2 mm to 5 mm and most preferably in the range of 2 mm to 4 mm.
The connector and device recesses could have a depth that is 1 mm to 3 mm smaller than the thickness of the surface covering element.
The surface covering element could comprise at least two electrically conductive strip conductors arranged side by side within the surface covering element.
The surface covering element could be a decorative surface covering tile, a decorative surface covering panel or a decorative surface covering band.
Alternatively, the surface covering element could be used in an underlayer surface covering.
The surface covering element could be made on the basis of synthetic polymer materials or of natural resins or of rubber.
According to an embodiment, a surface covering element for building electrically conductive circuits in floor coverings is presented. The surface covering element has a front surface, a back surface, a length, two long edges and two short edges and comprises:
The surface covering element may further include an electronic device housed in at least one device recess, this electronic device including at least one device contact that is in electric contact with the at least one electrically conductive strip conductor arranged within the surface covering element.
The surface covering element could further include a connector recess opening into the back surface and into one of the short edges of the surface covering element, so as to uncover an end of the at least one electrically conductive strip conductor.
The surface covering element could further include a connector chip having a first end and a second end, wherein its first end is received in the first connector recess and a connection cable coming out of the second end of the connector chip.
The surface covering element as described anywhere above could be a floor covering element, preferably a thin floor covering element and, most preferably, a thin synthetic floor covering element.
An embodiment of the invention relates to a surface covering, in particular a floor covering, with active beacons for precise (indoor) positioning built with surface covering elements as described anywhere hereinabove.
A further embodiment of the invention relates to a set of surface covering elements for integrating an electrically conductive circuit in a surface covering. The set may comprise surface covering elements according to the first aspect and/or according to the second aspect. Preferably, the set includes surface covering elements including all or some of the features recited described hereinabove.
The afore-described and other features, aspects and advantages of the invention will be better understood with regard to the following description of several embodiments of the invention and upon reference to the attached drawings, wherein:
It will be understood that the following description and the drawings to which it refers describe by way of example embodiments of the invention for illustration purposes. They shall not limit the scope, nature or spirit of the claimed subject matter.
The basic structure of a device flooring tile 14 or a device flooring panel 24 will now be described with reference to
A first connector recess 46 opens into the back surface 30 and the first edge 32, so as to uncover the first ends 42′, 42″ of the two electrically conductive strip conductors 40′, 40″ and to provide a substantially rectangular embayment in the first edge 32. A second connector recess 48 opens into the back surface 30 and the second edge 34, so as to uncover the second ends 44′, 44″ of the two electrically conductive strip conductors 40′, 40″ and to provide a substantially rectangular embayment in the second edge 34. A central device recess 50 opens into the back surface substantially in the centre of the flooring tile 14, so as to uncover the two electrically conductive strip conductors 40′, 40″ over a certain length. The recesses 46, 48, 50 are essentially invisible from the top side (front surface) of the device flooring panel.
It will be noted that each of the connector and device recesses 46, 48, 50 has a depth in the range of 2 mm to 6 mm, preferably in the range of 2 mm to 5 mm and most preferably in the range of 2 mm to 4 mm. In general, the connector and device recesses have a depth that is 1 mm to 3 mm smaller than the thickness of the flooring element (see in particular
It will be appreciated that the proposed flooring elements can be advantageously used for integrating electrically conductive circuits in a floor covering and, in particular, in a thin floor covering. They allow in particular to build a floor covering with active beacon for indoor positioning.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/071789 | 8/30/2017 | WO | 00 |
Number | Date | Country | |
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62381873 | Aug 2016 | US |