Patent Application
20180209004
The present invention relates to an apparatus which transmits a detection wave such as a microwave or a millimeter wave into a blast furnace, receives the detection wave reflected by iron ore and coke that are charged into the furnace, and detects the surface profile of the burden, and also to a detection method.
In a blast furnace, in order to detect the surface profile of iron ore and coke which are charged into the furnace, a detection wave (transmission wave) is transmitted to the surface of the iron ore and coke, the detection wave (reception wave) reflected by the iron ore and the coke is received, and the distance to the iron ore and the coke, and the profile of the surface are detected from the time difference between the transmission wave and the reception wave, and the like. As the detection wave, a microwave or a millimeter wave is used because such a wave can be used at high temperature, and is hardly affected by suspended solids, water vapor, and the like in the furnace.
In a method for detecting the surface profile of such a burden, as shown in
In the above-described method, however, only a linear surface profile along the movement direction of the lance 30 is obtained. Moreover, the lance 30 must be moved along the whole inner diameter of the blast furnace 1, and therefore the measurement requires a prolonged period of time. Furthermore, the lance 30 is a long member, and, when the lance is inserted into the furnace for a long period of time, bent by its own weight. This causes the measurement accuracy to be lowered, and moreover there is a possibility that operations of inserting and moving the lance into the furnace are hindered.
Therefore, the applicant has proposed in Patent Literature 1 a surface detection apparatus shown in
Patent Literature 1: Japanese Patent No. 5,391,458
A shooter (see
In the furnace, many suspended solids exist, and iron ore 7a and coke 7b are upwardly scattered. Such suspended solids enter the measurement section A through the opening 2, or iron ore 7a and coke 7b collide against the reflection plate 50. Therefore, the larger the opening 2 is, the more easily incursion or adherence of suspended solids, or collisions of the iron ore 7a and the coke 7b occurs, and hence there is a possibility that the measurement is affected. Moreover, the number of maintenance operations is increased.
In a blast furnace including a large bell (see
Therefore, it is an object of the invention to measure the surface profile of the whole surface of a burden even in a blast furnace in which an opening for measurement can be minimized, and two sluice valves can be disposed in order to improve the safety, and which includes a large bell.
In order to solve the problem, the invention provides the following surface detection apparatus of a blast furnace burden and detection method.
(1) A surface detection apparatus of a blast furnace burden, the surface detection apparatus which is configured to transmit a detection wave to a surface of a burden such as iron ore and coke that are charged into a blast furnace, and to receive a reflection wave of the detection wave, thereby detecting a surface profile of the burden, comprising:
a guide portion which is cylindrical, and which has an opening portion that is formed by removing a part of a peripheral wall of one end of the guide portion;
a reflection plate which is disposed directly above the opening portion;
an antenna which is disposed at another end of the guide portion while being opposed to the reflection plate;
a guide portion rotating unit which is configured to rotate the guide portion through a predetermined angle about an axis of the guide portion;
a guide portion moving unit which is configured to move the guide portion to an inside or outside of the blast furnace; and
a reflection plate tilting unit which is configured to tilt the reflection plate at a predetermined angle to an antenna side or an anti-antenna side, wherein
the guide portion is inserted through an opening of a side wall of the blast furnace while disposing the opening portion on a side of the blast furnace,
during measurement, after the guide portion is moved to a side of the blast furnace to protrude the opening portion into the furnace, the detection wave is sent from the antenna to the reflection plate, and the guide portion rotating unit and the reflection plate tilting unit are driven to cause the surface of the burden to be scanned planarly or linearly by the detection wave, and,
during non-measurement, the guide portion is moved toward the outside of the blast furnace to retract the opening portion toward the furnace outside, or the guide portion is rotated to direct the peripheral wall other than the opening portion to the surface of the burden.
(2) The surface detection apparatus of the blast furnace burden according to (1) above, wherein, in the reflection plate tilting unit,
support shafts which are projected from both ends of the reflection plate are rotatably supported by the inner wall that is above the opening portion of the guide portion, a piston rod is coupled to one of the support shafts via a crank mechanism, and
the piston rod is moved by a predetermined distance in an axial direction of the guide portion to swing the reflection plate through a predetermined angle via the crank mechanism.
(3) The surface detection apparatus of the blast furnace burden according to (1) or (2) above, wherein an inert gas is flown into an interior of the guide portion.
(4) The surface detection apparatus of the blast furnace burden according to any one of (1) to (3) above, wherein the opening portion is closed by a window made of a material through which the detection wave is transmittable.
(5) The surface detection apparatus of the blast furnace burden according to (4) above, wherein a frame member which surrounds the opening portion is disposed, the window is attached to the frame member, and an inert gas is ejected from a through hole which is disposed in the frame member on a side of an interior of the furnace with respect to the window.
(6) The surface detection apparatus of the blast furnace burden according to (4) or (5) above, wherein the window as a whole is inclined in a manner that one end edge of the window is in an upper side, the one end edge extending along the axis of the guide portion.
(7) The surface detection apparatus of the blast furnace burden according to any one of (4) to (6) above, wherein a metal net is disposed on a surface of the window, the surface being on a side of an interior of the furnace.
(8) The surface detection apparatus of the blast furnace burden according to any one of (1) to (7) above, comprising a propagation portion which extends concentrically with the guide portion from the antenna to a vicinity of the reflection plate, wherein the propagation portion propagates the detection wave, and the reflection plate tilting unit is disposed in a space between the propagation portion and the guide portion.
(9) The surface detection apparatus of the blast furnace burden according to any one of (1) to (8) above, wherein a filter is disposed in front of the antenna via a gas impermeable diaphragm that is made of a material through which the detection wave is transmittable, thereby defining an interior of the guide portion, and an inert gas is supplied to a space between the diaphragm and the filter.
(10) The surface detection apparatus of the blast furnace burden according to any one of (1) to (9) above, wherein the blast furnace includes a large bell, and the guide portion is inserted into the opening which is formed at a location that is below the large bell on a side of a bottom of the furnace.
(11) A method of detecting a surface profile of a blast furnace burden, by transmitting a detection wave to a surface of a burden such as iron ore and coke that are charged into a blast furnace, and receiving a reflection wave of the detection wave, thereby detecting a surface profile of the burden, the method comprising:
inserting a guide portion, which includes a reflection plate in an opening portion at one end, and an antenna at another end, and which is rotatable about an axis, into an opening of the blast furnace, a tilt angle of the reflection plate being variable;
during measurement, after moving the guide portion to a side of the blast furnace to protrude the opening portion into the furnace, sending the detection wave from the antenna to the reflection plate, and driving a guide portion rotating unit and a reflection plate tilting unit to cause the surface of the burden to be scanned planarly or linearly by the detection wave; and,
during non-measurement, moving the guide portion toward an outside of the blast furnace to retract the opening portion toward a furnace outside, or rotating the guide portion to direct a peripheral wall other than the opening portion to the surface of the burden.
According to the surface detection apparatus of the invention, an opening of a blast furnace can be kept to a minimum, incursion or adherence of suspended solids can be prevented from occurring, collisions of iron ore and coke can be largely suppressed, the surface profile of a burden can be measured correctly and rapidly, and the blast furnace can be operated optimally and stably.
Hereinafter, the surface detection apparatus will be described in detail with reference to the drawings.
The surface detection apparatus 100 includes a guide portion 150. A reflection plate 120 is disposed in an opening portion 151 which is formed at one end of the guide portion 150, and an antenna 111 which is connected to a transmitting and receiving unit 110 for a detection wave is disposed at the other end. The reflection plate 120 can vary the angle of tilting with respect to the antenna side or the anti-antenna side, and swings in the X direction. The guide portion 150 further rotates in the Y direction about the axis C, and, in accordance with the rotating, also the reflection plate 120 rotates in the same direction. While setting the opening portion 151 on the side of the blast furnace, then, the guide portion 150 is passed through an opening 2 which is disposed in the side wall of the blast furnace 1 or an inclining portion that is continuous from the furnace top to the side wall, so as not to impede the turning of the shooter 10.
The opening 2 of the blast furnace 1 is requested only to allow the guide portion 150 to pass therethrough, can be formed so as to be slightly larger than the diameter of the guide portion 150, and therefore can be made extremely smaller than the opening 2 of the surface detection apparatus 100 of Patent Literature 1 shown in
During measurement, after the surface detection apparatus 100 moves the guide portion 150 to the side of the blast furnace to protrude the opening portion 151 into the furnace, as illustrated, the detection wave from the antenna 111 is reflected by the reflection plate 120 to be sent (in the figure, the reference numeral M) into the furnace interior through the opening portion 151, and scans the surface of the burden 7 accumulated in the furnace, and the reflection wave of the detection wave is received by the transmitting and receiving device 110 through the reflection plate 120 and the antenna 111 to detect the surface profile of the burden 7. Although not illustrated (see
The guide portion 150 is required only to house the reflection plate 120 and the antenna 111, and therefore short in length. During measurement and non-measurement, only the guide portion 150 is requested to be protruded into the furnace, and also the moving distance is short. By contrast, a lance (for example, the reference numeral 30 in
As illustrated, the guide portion 150 of the surface detection apparatus 100 is a cylindrical member made of a refractory material such as a metal. A part (in the illustrated example, an approximately lower half) of the peripheral wall of one end is removed over a predetermined length to form the opening portion 151, and the reflection plate 120 is disposed in the opening portion 151. In the other end portion of the guide portion 150, the antenna 111 is disposed while being opposed to the reflection plate 120. The transmitting and receiving unit 110 for the detection wave is connected to the antenna 111 through a waveguide 112. As the detection wave, a microwave or a millimeter wave which is hardly affected by heat, and water vapor and the like in the furnace is used.
A guide portion-side gear 132 is attached to the outer circumference of the guide portion 150. The guide portion-side gear 132 is meshed with a guide portion-side motor gear 131 which is driven by a guide portion-side motor 130. The guide portion 150 is rotated through a predetermined angle about the axis C in the direction of the arrow Y by driving the guide portion-side motor 130.
The rotating angle in the Y direction is 180° at a maximum. When the guide portion is rotated by 180°, the opening portion 151 of the guide portion 150 is directed upward, the upper surface 152 of the opening portion 151 is directed toward the burden, and the burden 7 can be prevented from colliding against the reflection plate 120. Therefore, the guide portion-side gear 132 may have an annular shape which extends over the whole circumference of the outer circumferential surface of the guide portion 150, or alternatively a semi-annular shape which extends halfway around the outer circumference of the guide portion 150.
Moreover, the reflection plate 120 is required only to change the tilt angle in the X direction, and therefore it is not necessary to extremely increase the opening width of the opening portion 151 in the circumferential direction. In the case where the opening width of the opening portion 151 in the circumferential direction is reduced, even when the opening portion 151 is not rotated by 180°, or when the opening portion 151 is rotated simply by, for example, about 90°, therefore, the peripheral wall (side wall) other than the opening portion 151 can be directed to the burden 7.
During non-measurement, the opening portion 151 can be retracted to the outside of the furnace as shown in
As illustrated, the two-valve configuration formed by the sluice valves 153, 154 enables the guide portion 151 to be completely retracted to the outside of the furnace while closing the sluice valves 153, 154, and the interior and exterior of the furnace to be doubly isolated from each other, whereby the safety can be enhanced.
When the measurement and non-measurement periods are switched, the guide portion 150 is moved from the position where the opening portion 151 is protruded into the furnace interior, to that where the opening portion 151 is retracted to the outside of the furnace (in the figure, the reference numeral F). The movement is performed by a guide portion moving unit which is not shown. As the guide portion moving unit, for example, a mechanism may be employed in which the guide portion 150 is placed on a rail, and the guide portion 150 is pushed from the side of the antenna, or pulled toward the side of the antenna.
The guide portion-side motor 130 and the guide portion-side motor gear 131 are fixed to the blast furnace 1. The guide portion-side motor gear 131 is located so as to mesh with a reflection plate end portion 132a of the guide portion-side gear 132 in the state where, during the above-described movement of the guide portion 150, the opening portion 151 is retracted to the outside of the furnace. By contrast, the guide portion-side motor gear 131 is located so as to mesh with an antenna side end portion 132b of the guide portion-side gear 132 in the state where the opening portion 151 is protruded into the furnace interior as shown in
On the other hand, a reflection plate tilting unit which controls the tilt angle of the reflection plate 120 to swing the reflection plate 120 in the X direction can be configured in the following manner.
Pin-like support shafts 121, 121 are projected from the both ends of the diameter of the reflection plate 120. The support shafts 121, 121 are rotatably supported by the inner wall that is in the vicinity of the opening portion 151 of the guide portion 150. Moreover, a crank mechanism 122 is coupled to the one support shaft 121, and a piston rod 126 is coupled to the crank mechanism 122. A rack gear 126a is attached to the other end of the piston rod 126. The rack gear 126a meshes with a piston rod-side gear 125a of a piston rod-side motor 125 which is disposed outside the guide portion 150. When the piston rod-side gear 125a is rotated through a predetermined angle by driving the piston rod-side motor 125, the rack gear 126a advances or retreats, and, in accordance with this, the piston rod 126 advances or retreats in the F direction. In association with this, the reflection plate 120 is tilted at a predetermined angle in the X direction via the crank mechanism 122.
As described above, the rotation of the guide portion 150 in the Y direction which is performed by the guide portion-side motor 130 is interlocked with the swing of the reflection plate 120 in the X direction which is performed by the piston rod-side motor 125, whereby the surface of the burden 7 can be planarly scanned by the detection wave transmitted from the antenna 111. When the operation of rotating the guide portion 150 is stopped, and only the operation of swinging the reflection plate 120 is performed, the surface of the burden 7 can be linearly scanned.
The surface detection apparatus 100 which is described above can be applied also to a blast furnace including a large bell. As shown in
Various changes can be made in the surface detection apparatus 100, and the antenna 111 can be configured by a horn antenna, or alternatively by a lensed horn antenna as illustrated. A lens 113 is a semi-convex member which is made of a dielectric material such as ceramics, glass, or a fluorine resin, and allows the detection wave from the horn antenna to be transmitted while being converged. Since the lens is disposed, the horn length of the horn antenna can be shortened, whereby the length of the guide portion 150 can be further reduced. Although not shown, a parabola antenna may be used as the antenna 111.
During measurement, suspended solids intrude into the guide portion 151 through the opening portion 151. Therefore, an inert gas such as a nitrogen gas may be supplied into the guide portion 150. As illustrated, alternatively, a diaphragm 145 that is made of a gas impermeable material through which the detection wave is transmittable is placed in front of the antenna 111, and a filter 140 that is made of a refractory material through which the detection wave is transmittable is placed in front of the diaphragm 145, thereby defining the interior of the guide portion 150. The diaphragm 145 and the filter 140 are attached to a coupling member 115 which extends from the antenna 111. The inert gas such as a nitrogen gas is supplied from a gas supply port 158 which is disposed in an end portion of the guide portion 150, to flow into a space between the diaphragm 145 and the filter 140 through a vent hole 116 which is disposed in the coupling member 115. The vent hole 116 is inclined toward the filter, and the inert gas which is supplied to the space between the diaphragm 145 and the filter 140 passes through the filter 140 to flow out toward the reflection plate. The outflow inert gas reaches the reflection plate 120. Therefore, it is possible to prevent suspended solids which have intruded through the opening portion 151, from adhering to the reflection plate 120 and the filter 140, and correct detection can be stably performed.
As the filter 140, for example, a knit fabric formed by “Tirano fiber” produced by Ube Industries, Ltd. can be used. The Tirano fiber is a ceramic fiber which is configured by silicon, titanium, zirconium, carbon, and oxygen. An article which is produced by knitting the fiber into a planar member is a refractory gas permeable material through which a microwave or a millimeter wave is transmittable.
A plug material 160 made of, a material through which the detection wave is transmittable, such as a fluorine resin or ceramics may be inserted into a portion in which the antenna 111 and the waveguide 112 are coupled to each other.
Furthermore, the configuration which is described below may be employed.
As shown in
Moreover, power dust adheres to the surface of the window 170. In the frame member 160, therefore, through holes 161 are disposed on the side of the furnace interior with respect to the window 170, and, when a purge gas is ejected through the guide portion 150, it is possible to blow off adhering substances on the surface of the window 170. However, a fabric of the Tirano fiber is gas-permeable, and therefore a purge gas supplied from the guide portion 150 passes through the fabric of the Tirano fiber to be flown out toward the furnace. In the frame member 160, accordingly, it is not necessary to dispose the through holes 161.
In order to prevent the transmission wave transmitted from the antenna 111 from being reflected by the furnace-side end surface of the guide portion 150 to be received as noise by the antenna 111, the furnace-side end surface of the guide portion 150 may be formed as an inclined surface.
Furthermore, the window 170 is closest to the reflection plate 120, and hence there is a possibility that the reflection wave reflected by the window 170 is received to become noise. As shown in
A relatively large lump such as iron ore or coke may sometimes collide with the window 170. Although not shown, therefore, it is preferable that a metal net having an appropriate mesh size is placed on the furnace side of the window 170 (see
In the case of a fabric of the Tirano fiber, as shown in
The piston rod 126 is close to the reflection plate 120, and extends to the support shafts 121. Therefore, the detection wave is reflected also by the piston rod 126, and, when this reflection wave is received, noise is generated. As shown in
In the case where the window 170 is provided, powder dust from the interior of the furnace adheres to the window 170, and, in the case where the window 170 is not provided, such dust powder adheres to the reflection plate 120. In order to know the adhesion situation, the following operation may be performed.
Immediately after the surface detection apparatus 100 is attached to the blast furnace 1, the opening portion 151 of the guide portion 150 performs transmission and reception with a wall which is indicated by the reference numeral 1a in
Although the invention has been described in detail and with reference to the specific embodiment, it is obvious to a person skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention.
The application is based on Japanese Patent Application (No. 2016-062229) filed Mar. 25, 2016, and its disclosure is incorporated herein by reference.
The surface detection apparatus of the invention can minimize an opening of a blast furnace to prevent incursion or adherence of suspended solids from occurring, and also to largely suppress collisions of iron ore and coke, and measure correctly and rapidly the surface profile of a burden. Particularly, the invention can be preferably applied to a blast furnace including a large bell.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2016-062229 | Mar 2016 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2017/011972 | 3/24/2017 | WO | 00 |
