The present disclosure relates to surface finishing trowels and specifically to rotary power trowels for finishing concrete.
The following U.S. Patents are incorporated herein by reference in entirety.
U.S. Pat. No. 4,710,055 discloses a riding-type surface working machine includes a pair of rotors each of which carries a plurality of trowels or surface working members. Each rotor includes a transmission unit and power from the engine is transmitted through each transmission unit to rotate the individual rotors.
U.S. Pat. No. 4,784,519 discloses a directional control mechanism for a surface working machine. The surface working machine includes a frame that carries at least a pair of rotors each having a vertical rotatable shaft. Surface working means, including a plurality of radially extending blades, is operably connected to the shaft and rotates therewith.
U.S. Pat. No. 5,096,330 discloses a pitch control mechanism for a surface finishing machine. The machine includes a series of tiltable horizontal blades carried by a rotor and the blades are adapted to rotate in contact with and finish a concrete surface. The pitch control mechanism for tilting the blades includes an internally threaded sleeve located within the handle of the machine.
This Summary is provided to introduce a selection of concepts that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
In certain examples, a trowel for finishing a material surface includes a blade configured to finish the material surface. A pitch angle is defined between the blade and the material surface, and a frame has a motor is coupled thereto. The motor rotates the blade about a first axis. A fork is pivotably coupled to the frame about a second axis such that pivoting of the fork about the second axis changes the pitch angle. An actuator is coupled to the frame and operable to pivot the fork. An input device is operable to control the actuator, and the input device is configured to be operated to thereby actuate the actuator and change the pitch angle of the blade.
In certain examples, a method for adjusting pitch angle of a trowel used for finishing a material surface includes providing a frame on which a motor is coupled. The motor rotates the blade about a first axis and the pitch angle is defined between the blade and the material surface. The method also includes mounting a fork to the frame such that fork pivots about a second axis such that pivoting the fork changes the pitch angle of the blade and actuating an actuator with an input device to thereby pivot the fork and change the angle.
Various other features, objects, and advantages will be made apparent from the following description taken together with the drawings.
The present disclosure is described with reference to the following Figures. The same numbers are used throughout the Figures to reference like features and like components.
Referring to
As noted above, the handle 12 extends from the main body 11 and is further engaged by the operator that controls and maneuvers the trowel 10 on the material surface. The handle 12 includes a first end 21 connected to the main body 11 and an opposite second end 22 having a crossbar 23 that is grasped by the operator. A mechanical pitch mechanism 24 is coupled to the handle 12 and the blades 13 and is for changing the pitch of the blades 13 relative to the material surface. In the example depicted, the pitch mechanism 24 includes a toothed wheel 25 positioned on the handle 12 near the second end 22 thereof. The operator rotates the toothed wheel 25 to thereby cause the pitch mechanism 24 to pivot each blade 13 about its respective longitudinal axis and the material surface. For instance, the blades 13 can be moved from a generally horizontal, minimum blade pitch position (e.g., 0.0 degrees pitch) one or more blade pitch positions in which the blades 13 are each pitched an angle relative to the material surface (e.g., a maximum blade pitch position having a pitch of 20.0 degrees). The operator rotates the toothed wheel 25 to thereby move the blades 13 into and between different blade pitch positions and thereby change the manner in which the blades 13 work the material surface. As such, the operator can achieve the desired finish of the material surface (e.g., a concrete surface is smoothed). In one specific example, as the material (e.g., concrete) hardens, the operator gradually increases the pitch of the blades 13 to thereby decrease the surface area of the blades 13 contacting the material surface and increase the weight per area force the blades 13 apply to the material surface. Note that as the blades are moved into different blade pitch positions, the surface area of the blades 13 engaging the material surface changes. Reference is made to above-incorporated U.S. Pat. Nos. 4,784,519 and 5,096,330 for descriptions of example conventional trowels.
Applicants have recognized that operators using conventional trowels must remove one of their hands from the crossbar to engage the pitch mechanism when adjusting the pitch of the blades. During this adjustment, the operator only has one hand on the crossbar and may not be able to control the trowel as well as when the operator has both hands on the crossbar. That is, when the operator uses one hand to engage the pitch mechanism, the operator must now maneuver and control the trowel with only one hand as the blades continue to spin and move along the material surface. This presents potential problems which may include losing control of the trowel. For example, losing control of the trowel could cause damage to previously finished areas of the material surface thereby decreasing the efficiency and effectiveness of the troweling process. In addition, certain operators may not have adequate upper body strength to control the trowel with only one hand. Accordingly, through research and experimentation, the Applicants endeavored to develop improved trowels that incorporate systems and components that are improvements over conventional trowels and help reduce or eliminate the problems described above. In particular, the Applicants endeavored to develop systems and components that allow an operator to adjust the pitch of blades while still maintaining control of the trowel. As a result, the Applicants developed the below-described trowels, systems, components, and methods of the present disclosure.
Referring now to
Referring now to
A handle 70 is coupled to the frame 43, and a support bracket 49 of the frame 43 and the handle 70 both extend away from the frame 43 and parallel to each other same direction (see arrow D on
The present inventors have recognized that the blades 50 and subsequent replacement blades may have different geometric features and thus the position of the actuator 60 relative to the support bracket 49 may need to be changed to account for the different blades 50. To address these considerations, the trowel 40 of the present disclosure the support bracket 49 includes a slot 55 in which a bolt 56 of the actuator 60 is slidably received. The slot 55 includes a first slot end 58 and an opposite second slot end 59. The operator of the trowel 40 of the present disclosure can adjust and/or optimize the position of the actuator 60 by moving the bolt 56 in the slot 55 to different positions. As such, the actuator 60 can be advantageously located such that actuation of the actuator 60 will cause pitch adjustment of the blades 50 while being moved into and between an extended first position (see
To optimize pitching of the blades 50, an operator adjusts the position of the bolt 56. The operator loosens the nut (not depicted) coupled to the bolt 56 and slides the bolt 56 toward the first slot end 59 until the bolt 56 is in a second bolt position between the ends 58, 59 and the actuator 60 is in its first position (
Referring now to
As depicted in
Referring to
Lights 69 are connected to the housing 66 and are for illuminating the material surface. The lights 69 preferably include light-emitting diodes (LEDs). The lights 69 are pivotally connected to the housing 66 such that the operator can direct light in a desired direction. In one example, the lights 69 are powered by separate, internal batteries. In other examples, the lights are connected to the electrical system that connects the battery 65 to the actuator 60, and accordingly, the lights 69 are powered by the battery 65.
Referring to
The input device could any suitable device such as switches (as noted above), joysticks, potentiometers, rheostats, sliders, and the like. In examples where the input device is a switch 81A-B, the switch 81A-B may be a toggle switch, tactile switch, rocker switches, single pole single throw (SPST) switches, and double pole double throw (DPDT) switches. Note that while the present disclosure describes the use of switches 81A-B as the input device, any other input device can be utilized. The switches 81A-B are connected to part of the electrical system noted above that connects the battery 65 to the actuator 60. In one example, a first switch 81A is for moving the actuator in a direction from the extended position (
In certain examples, a trowel for finishing a material surface includes a blade configured to finish the material surface, wherein a pitch angle is defined between the blade and the material surface. A frame has a motor coupled thereto and the motor rotates the blade about a first axis. A fork is pivotably coupled to the frame about a second axis whereby pivoting of the fork about the second axis changes the pitch angle. An actuator is coupled to the frame and operable to pivot the fork. An input device operable to control the actuator, and the input device is configured to be operated to thereby actuate the actuator and change the pitch angle of the blade.
Optionally, the actuator is a linear actuator. Optionally, the input device is a switch. Optionally, a battery provides electrical power to the actuator. Optionally, the battery is a rechargeable battery. Optionally, the battery, the input device, and the actuator are electrically independent of the motor. Optionally, lights are included and the battery provides electrical power to the lights. Optionally, a handle is coupled to the frame and has a crossbar. The crossbar is configured to be engaged by an operator, and the input device is mounted on the crossbar. Optionally, the frame has a slot in which a bolt of the actuator is slidably received such that the actuator can be moved into a first position while the pitch angle is at a minimum pitch angle. Optionally, the actuator is actuated from the first position toward a second position to thereby increase the pitch angle from the minimum pitch angle. Optionally, a handle is coupled to the frame and has a crossbar. The crossbar is configured to be engaged by the operator, and the frame has a support bracket in which the slot is defined. Optionally, the support bracket and the handle extend parallel to each other. Optionally, the actuator is moveable into and between a first position that corresponds to the pitch angle at a minimum pitch angle and a second position that correspond to the pitch angle at a maximum pitch angle. Optionally, the minimum pitch angle is 0.0 degrees. Optionally, a handle is coupled to the frame and having a crossbar that is configured to be engaged by an operator, and the input device is mounted on the crossbar. Optionally, a handle is coupled to the frame and having a crossbar, the crossbar is configured to be engaged by an operator, and the input device is mounted on the crossbar such that the operator can maintain two-handed engagement with the crossbar while operating the input device. Optionally, a spider assembly acts on the blade when the fork is pivoted to thereby change the pitch angle. Optionally, the input device is a first input device that is a switch operable to control the actuator and light is provided and a second input device is provided to control the light.
In certain examples, a method for adjusting pitch angle of a trowel used for finishing a material surface includes providing a frame on which a motor is coupled, wherein the motor rotates the blade about a first axis and wherein the pitch angle is defined between the blade and the material surface; mounting a fork to the frame such that fork pivots about a second axis, wherein pivoting the fork changes the pitch angle of the blade; and actuating an actuator via an input device to thereby pivot the fork and change the angle. Optionally, the method includes providing a handle mounted to and extending away from the frame, wherein the handle has a crossbar that configured to be engaged by an operator; and wherein the input device is mounted to the crossbar.
Citations to a number of references are made herein. The cited references are incorporated by reference herein in their entireties. In the event that there is an inconsistency between a definition of a term in the specification as compared to a definition of the term in a cited reference, the term should be interpreted based on the definition in the specification.
In the present description, certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed. The different apparatuses, systems, and method steps described herein may be used alone or in combination with other apparatuses, systems, and methods. It is to be expected that various equivalents, alternatives and modifications are possible within the scope of the appended claims.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
The present disclosure is based on and claims priority to U.S. Provisional Patent Application No. 63/325,223 filed Mar. 30, 2022, the disclosure of which is incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
63325223 | Mar 2022 | US |