This invention relates generally to a method and an article of manufacture for selective surface modification of nanoparticle catalysts for use in alkyne hydrogenation reactions. More particularly the invention relates to a method and article of manufacture for producing catalysts which provide a balance between absorption energetics of alkenes at the surface of nanoparticles as compared to nonselective capping ligands to thereby provide highly selective nanocatalysts for alkene in alkene hydrogenation reactions.
The field of catalysis has substantial commercial importance in production of various chemicals. In addition, the need to perform chemical processes with reduced pollution for “green chemistries” emphasizes the importance of catalysts with improved selectivity since they can reduce significantly the amount of generated chemical waste and pollution. High-performance catalysts also play an important role in energy conversion and storage technologies. Moreover, nanocatalysts can provide an improved group of catalytic materials. Significant progress has been made in the synthesis of high performance nanocatalysts using solution-based approaches. Thus the specific activity of nanocatalysts (hereinafter “NPs”) can be greatly improved by the decrease in their particle size and by tuning their composition and selective surface treatment. Catalytically active NPs with certain shapes can also dramatically affect the reaction pathways and change the selectivity of reactions. For example, Pt based NPs with high-index facets prepared electrochemically have very high catalytic activity in the electro-oxidation of formic acid and ethanol. Also high surface-to-volume ratio of Pd—Pt nanodendrites can lead to enhanced electrocatalytic activity. Control of the size and shape of NPs is often achieved by the introduction of certain surfactant molecules that play a key role in synthesis of NPs. These molecules form complexes with the precursors and bind onto the surface of NPs affecting their nucleation and growth processes. As a result, the surface of the NPs synthesized in solution is covered by a layer (fill or partial) of capping ligand molecules. These adsorbed molecules can significantly impact the performance of nanocatalysts since catalytic reactions take place at the surface, and ligands can affect the electronic characteristics of surface sites as well as hinder the access of the substrate molecules to the surface of the NPs.
The role of capping ligands in catalytic reactions, wherein chemically synthesized nanocatalysts are used, is still not at all well understood. Both moderate and reduced catalytic activities have been reported for surfactant-stabilized NPs. Surface molecules on colloidal NPs are usually remnants of chemical compounds introduced into reaction mixtures. Modification of metal surfaces (e.g., Pt, Pd, and others) by the simple addition of strongly adsorbing chiral molecules has allowed for efficient stereoselective control over reactions at the metal surface. In spite of the extensive research there has not been developed an adequate understanding to enable preparation of any reliably selective catalysts.
Nanoparticles catalysts with modified surface structures have been prepared and preferably for use in alkyne hydrogenation reactions. The effect of surtface ligands on the selectivity and activity of Pt and Co/Pt based nanoparticles (NPs) have been determined and evaluated using experimental and computational approaches. A proper balance between adsorption energetics of alkenes at the surface of NPs as compared to that of capping ligands can define the selectivity of the nanocatalyst for alkene in alkyne hydrogenation reaction. Addition of primary alkylamines to Pt and CoPt3 NPs can substantially increase selectivity for alkene from virtually 0 to more than 90% with about 99.9% conversion. Increasing the primary alkylamine coverage on the NP surface can lead to the decrease in the binding energy of octenes and eventual competition between octene and primary alkylamines for adsorption sites. At sufficiently high coverage of catalysts with primary alkylamine, the alkylamines prevail, which prevents further hydrogenation of alkenes into alkanes. Primary amines with different lengths of carbon chains have similar adsorption energies at the surface of catalysts and consequently have the same effect on selectivity. When the adsorption energy of capping ligands at the catalytic surface is lower than adsorption energy of alkenes, the ligands do not affect the selectivity of hydrogenation of alkyne to alkene. On the other hand, capping ligands with adsorption energies at the catalytic surface higher than that of alkyne reduce its activity, thereby resulting in low conversion of alkynes.
Various aspects of the invention are described hereinafter; and these and other objects of improvements are described in detail hereinafter, including the drawings described in the following section.
a illustrates a TEM image of 3.5 mm Pt nanoparticles with a concentration of 2.6±0.5 mM of Pt;
a shows percent selectivity and conversion of 4-octyne hydrogenation at different concentrations of octylamine wherein the concentration of Pt was about 3 mM;
a shows plots of adsorption energies (Eads) of 4-octyne, cis-4-octene, trans-4-octene and 1-octylamine on clean and 1-octylamine decorated (111) Pt surface (as represented by a 35 atom Pt cluster) as a function of octylamine coverage with adsorption energies obtained from state-of-the-art density functional theory (DFT) computations (the dashed circle highlights diftirence in E, of 4-octene and octylamine), and
a shows a summary of DFT results on adsorption energies of primary amines with different carbon chain lengths;
In a preferred form of the invention, selected capping ligands, such as primary amines were determined to be highly selective versus other well-known capping ligands, such as trioctylphosphine (TOP), trioctylphosphine oxide (TOPO), and oleic acid. The catalytic functionality was shown by examples using treated Pt and Co/Pt NPs in hydrogenation of alkynes. Selective hydrogenation of alkynes into alkenes has been an important commercial area in catalytic hydrogenation reactions. The addition of primary alkylamines to Pt and CoPt3 NPs can drastically increase the selectivity for alkene from about 0 to >90% without affecting the catalytic activity. A computational analysis is provided for the observed experimental effects of the primary amine on the selectivity and activity of the NPs. Also provided is a general understanding of the effect of surface modification of NPs on selectivity and conversion in hydrogenation of alkynes. In particular, the source of these effects was determined to be the ligand coverage dependent difference in the adsorption energetics of the substrate molecules and certain very particular modifier ligands.
In the evaluation 3.5 nm Pt and 4.5 nm alloyed CoPt3 NPs (
The desired product in our study is 4-octene and selectivity is defined as the ratio [4-octene]/([4-octene]+[octane]).
Thoroughly washed Pt and CoPt3 NPs showed high activity for hydrogenation reactions leading to the complete conversion of 4-octyne into octane (see
In another evaluation, different capping ligands rather than primary amines were added that are used in the synthesis of NPs to 4-octyne solutions containing purified 3.5 nm Pt NPs; and their effect was determined on the catalytic performance. Addition of trioctylamine, oleic acid, and trioctylphosphine oxide (TOPO) affected neither the selectivity nor the activity as compared with the “clean” Pt NPs. Addition of trioctylphosphine (TOP) significantly lowered the activity, while 1-dodecanethiol (DDT) almost completely deactivated Pt NPs (see
To obtain a better understanding of the role of primary amines in alkyne hydrogenation catalyzed by Pt NPs, the effect of surface coverage of catalyst by the primary amines was analyzed and selectivity determined. The degree of amine surface coverage by the concentration of the amines in the reaction mixture was carefully measured since there is a straightforward correlation between the concentrations of added amines and adsorbed at the surface of NPs. The octylamine concentration dependence of selectivity (see
Without limiting the scope of the invention, the data in
In order to uncover the mechanism by which the amine ligands affect the selectivity in catalytic hydrogenation of alkynes, DFT studies were performed of the energetics relevant to the processes at hand. In particular, the adsorption energies were evaluated for 4-octyne, cis-/trans-4-octene, and octylamine on the same corresponding sites of a clean and octylamine-covered (111) surface of Pt as represented by a 35-atom Pt cluster. The DFT computations showed that 4-octyne has the highest affinity to the clean surface of Pt while alkylamine has the lowest (see
The above recited observation is also consistent with the results of kinetic measurements shown in
As mentioned above, DFT calculations indicate that the adsorption energetics of alkenes (CnH2n, n=3, 4) compared to that of amines defines hydrogenation selectivity. Our computational results show that at high coverage of Pt surface with octylamine the adsorption energies of 4-octene and 3-hexene are lower than that of octylamine while 1-octene has a higher adsorption energy (see
In order to provide further insight into selective exclusion of alkene from the surface of Pt NPs by the primary amines, the eftfict was considered of the hydrocarbon chain length of amine on the selectivity in 4-octyne hydrogenation reaction. Our DFT calculations revealed that primary alkylamines with different chain lengths have approximately the same adsorption energy on Pt (see
Although not limiting the scope of the invention, the DFT calculations also provide a rational explanation for the observed low performance of trioctylamine as a selectivity promoter and for TOP being an activity attenuator (see
Our combined experimental/computational evaluations on capping ligands as modifiers of catalytic functionality of nanoparticles provided advantageous results; and a methodology is also provided for understanding the role of surface modification in defining/affecting the catalysts' activity and/or selectivity. In particular, the role of particular capping ligands is significant as a means for substantial enhancement of selectivity. Using Pt and CoPt3, NPs as catalysts, hydrocarbons and hydrogen as reactants, and alkylamines, oleic acid, trioctylphos trioctylphosphine, and trioctylphosphine oxide as capping ligands, the balance between the adsorption energetics of substrates and capping ligands can determine the selectivity and activity of catalyst. A judicious selection of capping ligands with appropriate adsorption energies on catalyst can lead to a substantial and advantageous enhancement in its selectivity. Sufficient concentrations of primary alkylamine ligands can result in higher than 90% selectivity toward selective hydrogenation at an overall activity of 99.9%. Capping ligands with too low adsorption energies, as compared to those of the substrates, have little or no effect on selectivity. Capping ligands with too high adsorption energies significantly reduce activity.
The following non-limiting examples provide various exemplary information on preparation and analysis of selected catalysts.
The synthesis of Pt NPs was carried out by a method described in conventional prior art with minor modification. A reaction mixture was prepared by adding 0.2 g of Pt(acac)2, 0.89 g of oleic acid, and 0.81 g of oleylamine into 10 mL of 1-octadecene. It was degassed at 100° C. for 20 min and heated at 120° C. for 30 min under nitrogen atmosphere to form a clear yellow solution. It was further heated to 200° C. at the rate of 4° C. min and then kept at that temperature for 30 min. After the reaction was stopped, Pt NPs were separated and washed with excess acetone two times. CoPt3, NPs were synthesized using conventional well-known methodologies.
The hydrogenation reaction was carried out in a stainless steel reactor at room temperature for 3 h under H2 atmosphere (200 psig). In a standard condition, the reaction solution was prepared by dispersing Pt nanoparticles in 1.0 mL dodecane containing 3.75 wt % (255 mM) of 4-octyne. The amount of Pt in the solution was controlled in the range of 0.4-0.6 mg, which was confirmed by inductively coupled plasma (ICP) analysis. [Pt]surf is defined as the concentration of Pt atoms at the surface of Pt NPs in the solution. The value of [Pt]surf is calculated based on the net amount of Pt atoms in the solution and the size of Pt NPs from TEM. During the reaction, the solution was stirred at about 7000 rpm. After the reaction, the solutions were purged with nitrogen to remove any residual hydrogen. Otherwise stated, the concentration of amine in the reaction solution was controlled by adding 1-octylamine. On the basis of the composition data from the reaction product, conversion and selectivity of the catalytic reaction of 4-octyne are defined as follow: (Conversion)=1−[4-octyne]/[4-octyne]initial; (Selectivity)=[4-octene]/([4-octene]+[octane]).
Samples for transmission electron microscopy (TEM) were prepared by dropping and drying of 1-2 pL of toluene solution of NPs on a carbon-coated copper grid (Ted Pella). TEM measurements were performed using a JEOL 2100F microscope operated at 200 kV. Thermogravimetric analysis was carried out using a Mettler Toledo TGA/SDTA851e instrument. The sample was heated from 25 to 600° C. at the heating rate of 3° C./min. The composition of the solution after hydrogenation reaction was analyzed by gas chromatography mass spectrometry (GC-MS) instrument composed of an Agilent 6890 GC system and a 5973 Network Selective Detector.
The computations were performed within density functional theory with the PBE exchange-correlation functional, double-ζ basis sets, and Goedecker—Teter—Hutter type pseudo potentials as implemented in the CP2K package. The size of the computation cell was 30×30×30 Å. (See also Example VII).
The foregoing description of illustrative embodiments has been presented for purposes of illustration and of description. It is not intended to be exhaustive or limiting with respect to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the disclosed embodiments. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents.
In our competitive binding model reaction, selectivity for 4-octene is determined by the hydrogenation reaction rate of 4-octene into octane (
In the above equations, θoctene is the surface coverage of the adsorbed 4-octene and Kamine and Koctene are the adsorption coefficients. [amine] and [octane] are the concentration of free amine and 4-octene molecules in the solution. Because the faster hydrogenation of 4-octene leads to the lower selectivity, selectivity should be proportional to (1−θoctene) approximately. By rearranging Eq. (1), we get an expression for (1−θoctene) as follow.
In the model reactions, the concentration of surface binding amine is in the range of 0.5-0.7 mM. In
To study the chemical stability of the NP catalysts, we carried out extended X-ray absorption fine structure (EXAFS) measurements on CoPt. NPs before and after the hydrogenation reaction (Tables 1 and 2 below). The sample description is as follow.
indicates data missing or illegible when filed
indicates data missing or illegible when filed
The adsorption energy of the ligands (alkynes, alkenes or amines) on the bare cluster is computed as
E
Ads
=E
cluster
+E
X
−E
Total (3)
where Ecluster, EX and FTotal are the equilibrium energies of the bare cluster, the ligand molecule in the gas phase, and the cluster-ligand complex, respectively.
The adsorption energy of the ligands (alkynes, alkenes or amines) on the cluster functionalized by “surrounding” amines is computed as
E
Ads
=E
cluster+amines
+E
X
−E
Total (4)
where Ecluster+amines, EX and ETotal are the equilibrium energies of the amine-functionalized cluster, the ligand molecule in the gas phase, and the functionalized cluster-ligand complex, respectively.
The foregoing description of embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the present invention to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the present invention. The embodiments were chosen and described in order to explain the principles of the present invention and its practical application to enable one skilled in the art to utilize the present invention in various embodiments, and with various modifications, as are suited to the particular use contemplated.
The United States Government has certain rights in this invention pursuant to Contract No. W-31-109-ENG-38 between the United States Government and The University of Chicago and/or pursuant to Contract No. DE-AC02-06CH11357 between the United States Government and UChicago Argonne, LLC representing Argonne National Laboratory.