Surface mount connector having improved terminal structure

Information

  • Patent Grant
  • 6261107
  • Patent Number
    6,261,107
  • Date Filed
    Thursday, September 16, 1999
    25 years ago
  • Date Issued
    Tuesday, July 17, 2001
    23 years ago
Abstract
A surface mount connector is disclosed having an improved terminal construction that avoid shorting between adjacent terminal contact portions, while maintaining a multi-pole structure with a reduced pitch of the terminal solder tail portions. The connector has an insulative connector housing with a plurality of terminals loaded in the housing on opposite sides of an opposing connector engaging slot. The terminals have contact that face into the slot and which are arranged in parallel in a predetermined pitch. Solder tail portions of the terminals extend underneath portions of the terminals and are arranged in parallel in a pitch that is one-half that of the pitch of the terminal contact portions.
Description




BACK OF THE INVENTION




The present invention relates generally to surface mount connectors mounted by soldering, to printed circuit boards, and more particularly to a surface mount connector having a terminal structure with an improved pitch arrangement of the connector solder tails.




Conventional surface mount connectors use insulative housing with a plurality of terminals. The terminals have contact portions on ends thereof that line a slot formed in the connector housing. Solder tail portions are formed on the other ends of the terminals and extend on both sides of the connector housing. The solder tail portions are arranged substantially flush with the bottom surface of the connector housing so as to contact conductive pads on the circuit board. In these connectors, increasing the number of contact portions of the terminals causes a corresponding reduction in the pitch of the solder tails and of the contact portions of the terminals. This occurs when the overall size of the connector is reduced.




In this conventional connector, reducing the pitch of the solder tails requires that the pitch of the terminal contact portion also be reduced. In order to reduce the pitch between the terminals, the clearances between adjacent terminal contact portions are also reduced. Reducing these clearances increases possibility of causing of causing shorting between the adjacent terminal contact portions when the surface mount connector is mated with a counterpart opposing connector, which possibly degrades the security of the connection obtained between the two connectors.




SUMMARY OF THE INVENTION




The present invention is directed to a surface mount connector that overcomes the aforementioned disadvantages.




Therefore, it is a general object of the present invention to provide a surface mount connector which avoids shorting between adjacent terminal contact portions, but while maintaining a high-density terminal arrangement with a decreased pitch of the solder tails.




Another object of the present invention is to provide a surface mount connector wherein the pitch of the terminal solder tail portions is decreased while the number of terminal contact portions is increased and wherein the terminal contact portions are provided at a greater pitch than that of the solder tail portions.




In order to accomplish the above objects and in accordance with a principal aspect of the present invention, a surface mount connector is provided having an insulative connector housing and a plurality of terminals disposed in the connector housing, the terminals having contact portions formed along one set of ends thereof, the contact portions being arranged in parallel along a slot formed in the connector housing in a predetermined pitch. The terminals of each solder tail portion extend out of the connector housing along only one side of the connector, but in a parallel arrangement having a pitch equal to one-half the pitch of the contact portions. The solder tail portions extend substantially flush along a bottom surface of the connector housing and extend outwardly therefrom.




In accordance with another principal aspect of the present invention, a surface mount connector is provided that includes an elongated connector housing formed from an electrically insulative material and a plurality of conductive terminals loaded in the connector housing on opposite sides of an opposing connector-receiving passage, the terminals including contact portions that face inwardly of an opposing connector engaging slot formed in the connector housing. The terminals also include solder tail portions for attaching the connector to the surface of a printed circuit board by way of soldering, the solder tail portions extending outwardly from the connector housing along a bottom surface thereof.




The terminals in the connector are arranged so that the contact portions of each pair of terminals lie in opposing alignment with each other. The terminals are configured such that the solder tails of one of the terminals in a chosen pair of opposing terminals extending out of the connector housing along a bottom surface thereof, while the solder tails of the other terminal in the chosen pair of terminals extend under the one terminals, with both of the two solder tail portion arranged in a parallel relationship. In this manner the solder tails of the terminals on both sides of the passage, but extend out of the connector on only one side of the connector. The contact portions of the terminals are arranged in a predetermined pitch, and the solder tail portions are arranged in a pitch that is one-half of the predetermined pitch.




In a preferred embodiment, the connector housing may be formed as a receptacle connector housing having two parallel slots, or receptacles that engage portions of an opposing connector. The terminal contact portions of the two rows of terminals line opposite sides of each slot. The solder tail portions of the terminals lining the sides of one of the two slots extend outwardly along only one side of the connector housing, while the solder tail portions of the terminals lining the sides of the other of the two slots extend outwardly along the other side of the connector housing.




In this manner, the terminal contact portions are provided with a predetermined pitch that is twice the pitch of the terminal solder tail portions. With such a structure, the pitch between the adjacent terminal contact portions is relatively wide, and shorting between adjacent terminal contact portions can be successfully avoided in order to ensure a secure electrical connection between the connector and an opposing connector. Likewise, the pitch between adjacent solder tail portions may be made relatively narrower, thereby increasing the density for connecting of circuits on a printed circuit board. The solder tail portions extended outwardly from the bottom surface of the connector housing, and thus inspection of the soldering of the solder tail portions to the circuit board contact pads may be performed without interference of the connector housing.




These and other objects, features and advantages of the present invention will become apparent from the following detailed description, taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




In the course of the following description of the detailed description, reference will be made to the attached drawings wherein like reference numerals identify like parts and wherein:





FIG. 1

is an exploded perspective view of a surface mount connector assembly utilizing a preferred embodiment of a surface mount connector constructed in accordance with the principles of the present invention, and which illustrates the manner of mounting of the surface mount connector on a circuit board and the manner of connection with a right-angle connector for providing an I/O type of connection;





FIG. 2

is cross-sectional view of the surface mount connector illustrated in

FIG. 1

;





FIG. 3

is a top plan view of the surface mount connector illustrated in

FIG. 1

;





FIG. 4

is a perspective view of a pair of terminals utilized in the surface mount connector of

FIGS. 1 and 2

arranged in an opposing pair of terminals;





FIG. 5

is a cross-sectional view of the surface mount connector of

FIG. 1

mated with an opposing right-angle connector;





FIG. 6

is a top view of the opposing right-angle connector of

FIG. 5

;





FIG. 7

is a perspective view of a portion of a terminal contact portion of a terminal utilized in the right-angle connector of

FIG. 5

;





FIG. 8

is a longitudinal cross-sectional view of an exterior connector used in the connector assembly of

FIG. 1

that is intended to be connected to the horizontal connection portion of the right-angle connector of

FIG. 5

;





FIG. 9

is a top plan view, partly in section, of the exterior connector of

FIG. 8

, with a portion of an upper cover portion removed for clarity; and,





FIG. 10

is a diagrammatic, top plan view illustrating a plurality of surface mount connector assemblies connected together to corresponding right-angle connectors and aligned with exterior cable connectors.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

is a perspective view of a surface mount connector assembly, generally indicated at


1


that includes a preferred embodiment of a surface mount connector


5


constructed in accordance with the principles of the present invention. The surface mount connectors of the present invention are particularly suitable for providing a connection between circuits on a circuit board


2


and a series of wires enclosed in a cable


3


and terminated to a wire connector, such as the I/O style connector


4


illustrated. An intervening right-angle connector


6


is mated to the surface mount connector


5


to provide a connector having a dual row leaf terminal arrangement that is matable with the I/O-type cable connector


4


.




Two manners of mounting the surface connector assembly


1


to a printed circuit board


2


, and engaging a cable connector


4


connected to one end of a wire cable


3


to the surface connector assembly


1


are illustrated. In one manner, such as that shown in the lower right of

FIG. 1

, a single surface connector


5


is mounted to the circuit board and hence will only mate with a single right-angle connector


6


. In the other manner, as shown in the upper left of

FIG. 1

, two surface connectors


5


are attached to opposing surfaces of the circuit board


2


, and two right-angle connectors


6


are mated thereto. Each right-angle connector


6


is matable with an opposing cable connector


4


.




The surface mount connector assembly


1


includes the surface mount connector


5


mounted to a surface of the printed circuit board


2


and an engaging, right-angle connector


6


that engages with the upper portion of the surface connector


5


.




As shown best in

FIGS. 2 & 3

, the surface mount connector


5


can be seen to include a connector housing


7


formed from an electrically insulative material and a plurality of conductive terminals


8


that are mounted in the connector housing


7


at a predetermined pitch P. The connector housing


7


is shown as generally rectangular that may include a pair of slots


9


formed therein and opening to the upper surface of the connector housing


7


so as to form a receptacle connector.




The terminals


8


are mounted in the connector housing


2


longitudinally in a predetermined pitch P with respective contact portions


10


of the terminals mutually opposing each other on opposite sides of the slots


9


. (

FIG. 2.

) The terminals


8


are arranged in two rows having aligned terminals, as shown in FIG.


4


. Two sets of terminals


8


are shown in

FIGS. 2 and 3

as mounted in two distinct rows


64




a,




65




a


and


64




b,




65




b


in each slot


9


. It can be seen that the terminals


8


each have solder tail portions


11


that project along the bottom surface of the connector housing


7


in a manner such that they lie substantially flush with the connector housing bottom surface.




The solder tail portions


11


of the two rows of terminals


8


arranged in one slot


9


project out from one side of the connector housing, while the solder tail portions


11


of the rows of terminals


8


of the other slot


9


project out from the other and opposite side of the connector housing


7


. In this relationship, the solder tails


11




a


of the terminals


8




a,


the contact portions


10




a


of which line the first of the two engagement slots


9




a


extend to one side (the right side as seen in

FIG. 2

) of the connector housing


7


, while the solder tails


11




b


of the terminals


8




b


in which the contact pieces


10




b


thereof line the other of the two engagement slots


9




b


extend to the other and opposite side (shown as the left side in

FIG. 2

) of the connector housing


7


.




Turning now to

FIG. 4

, a pair of opposed terminals of the connector


5


are illustrated in the position they take of two rows in each of the slots


9


. Each such terminal can be seen to include a terminal body portion


12


, a pair of contact portions


13




a,




13




b,


and an associated solder tail portion


11


. In order to allow the solder tails


11


to be located in the manner set forth above, each of the solder tails


11


of the respective terminals


8


has approximately half width of that of a corresponding opposing terminal body portion


12


, such that the solder tails


11


of one row of terminals


8


in one slot


9


extend out of the connector housing


7


, but underneath the terminal body portion


12


of the respective terminals


8


of the other row of terminals disposed in the same slot


9


, This passing is facilitated by way of a recess, or cavity,


62


formed in the rightmost terminal body portion


12


. As a result, it can be seen that the pitch of the solder tails


11


is one-half that of the pitch P of the terminals


8


, i.e., ½-P.




The contact portions


10


of the terminals


8


are formed in a characteristic configuration and they each include two divided contact portions


10




a,




10




b


that preferably extend parallel to each other. One of the divided contact portions


10




a


is longer than the other of the two divided contact portions


10




b,


so that arc-shaped contact portions


13




a,




13




b


that are provided at the distal ends of the respective divided contact portions


10




a,




10




b


are aligned along the longitudinal direction of the contact portion


10


, i.e, vertically. As seen in

FIG. 2

, these contact portions


13




a,




13




b


protrude slightly into the connector housing engagement slots


9


.




In assembling the surface mount connector assembly


1


, to the edge portion of the printed circuit board


2


, the surface mount connector


5


is first mounted to the surface of the circuit board


2


, near an edge portion of the circuit board


2


as shown near side of FIG.


1


. The solder tail portions


11


of the connector


5


project outwardly from the connector housing


7


along the sides of the connector housing


7


(or what may be considered as forward and rearward when viewing FIG.


1


). The solder tail portions


11


are aligned in opposition to conductive pads (not shown) formed on the surface of the circuit board


2


. The solder tail portions


11


and the conductive pads are then surface soldered by any desirable manner of soldering, such as by reflow soldering, in order to fix the connector


5


to the circuit board


2


. The pitch of the solder tail portions


11


is one-half of the pitch P of the terminal contact portions


10


, and thereby reduces the area occupied by the connector


5


and its solder tail portions


11


. Thus, a high density connection may be achieved with the circuit board


2


while using a reduced amount of space thereon.




The surface mount connector


5


is of simple construction which basically includes the connector housing


7


and the plurality of conductive terminals


8


set forth above. The solder tails


11


are also formed in a simple exterior configuration, in that they extend outwardly along the bottom surface of the connector housing


7


exterior of the connector housing


7


. This structure prevents the solder tail portions


11


from being extremely longer, and facilitates the manufacturing of the solder tail portions


11


of the terminals


8


. It is also easy to maintain the arrangement pitch of the solder tails


11


in correspondence with a predetermined pitch P, and enable the surface soldering of the solder tail portions


11


to the circuit board


2


by a normal soldering reflow method.




Furthermore, the solder tail portions


11


project on two opposing sides of the connector housing


7


, so that the solder tail portions


11


and the circuit board contact pads of the circuit board lie exposed exterior of the connector housing


7


. By this, it is possible to smoothly and certainly perform any inspection of the installation of the connectors


5


to the circuit board by way of video inspection or other methods, without the connector housing


7


acting as an obstruction to obstruct the view of the inspector.




The right-angle connector


6


is provided as part of the overall surface mount assembly


1


in order to provide an intervening connection, or an intermediate connector between the surface mount connector


5


and a counterpart cable connector that encloses a plurality of terminated wires, such as is the case with input/output (“I/O”) style connectors. This right-angle, intermediate connector


6


engages on the upper portion of the surface mount connector


5


and includes a pair of plug portions


60


that are disposed within a housing engagement portion


14


that has an interior cavity


61


that is dimensioned to receive substantially the entire connector housing


7


of the surface mount connector


5


therewithin so that a bottom surface


5




a


of the housing body


16


of the intermediate connector


6


will substantially abut the circuit board


2


as shown in

FIGS. 5 and 6

. The housing body


16


of the intermediate connector


6


not only encompasses the engagement portion


14


, but also extends to one side thereof as shown in

FIG. 5

where it receives a dual row leaf receptacle portion


15


as its second engagement portion that will engage the cable connector


4


. This leaf portion


15


receives and supports the contact portions


19


of a plurality of conductive terminals


17


and provides surfaces for the support and arrangement of the terminals


17


in two distinct sets of terminals, wherein each set has two opposing rows of terminals


19


.




The terminals


17


of the intermediate connector


6


are mounted with the same arrangement pitch P as the contact portions


10


of the surface mount connector terminals


8


, and form likewise two sets of terminals corresponding to the two rows of terminals


8


in the two engagement slots


9


of the surface mount connector


5


. Contact portions


18


are provided at ends of the terminals


17


which extend a sufficient distance to project into the first engagement portion


14


and the cavity


61


located along the bottom surface


16




a


of the connector housing body


16


. In this regard, the contact portions


18


project into respective engagement slots


9


of the surface mount connector


5


and electrically contact and engage opposing contact portions


10


of the connector terminals


8


. Second contact portions


19


are provided at the other end of the intermediate connector terminals


17


and are is formed into their specific configuration by turning them back upon themselves within the engagement portion


15


as shown in

FIGS. 5 & 7

. These contact portions are provided so as to oppose each other in pairs near the engagement end


15


of the intermediate connector


6


.




The housing body


16


of the intermediate connector


6


includes end blocks


20


provided at the opposite ends thereof as shown in

FIGS. 1 and 6

and provide a means for mounting the intermediate connectors


6


to the circuit board


2


. These end blocks


20


each include, as shown, screw holes


21


passing therethrough in a vertical direction. Each end block has a connector guide pin


22


that faces to the front of the connector housing


16


. These guide pins are positioned on opposite sides of the connector housing


16


and are provided for guiding the engagement of the opposing cable connector


4


into engagement with the intermediate connector


6


. The guide pins


22


may include, as shown.in

FIG. 6

, a round shaft


24


integrally connected to the distal plug end


26


of the shaft


24


by way of a thin neck portion


25


. The plug ends


26


may differ in size, with one plug end


26




b


being larger than the other plug end


26




a


to provide a polarizing feature to ensure proper orientation of the cable connector


4


with the intermediate connector


16


and the plug ends may differ in their axial extent, with one being longer than the other.




The right-angle connector


6


is fixed on the circuit board


2


by first engaging it with the upper portion of the surface mount connector


5


in order to complete the surface mount connector assembly


1


. One manner of fixing these intermediate connectors


6


to the surface mount connectors


5


and the circuit board is shown in the middle of FIG.


1


. The intermediate connectors


6


are engaged with two corresponding surface mount connectors


5


in a manner such that the whole connector housings


7


of the connectors


5


are received within the first engagement portion


14


of the intermediate connector housing


16


. In this manner, the soldering portions of the solder tail portions


11


are also enclosed by the cavity


61


of the first engagement portion


14


, such that both the surface mount connector housing


7


and the ends (i.e., the soldering portions) of the solder tail portions


11


are covered by the connector housing


16


to avoid exposing them to the exterior environment.




This engagement of the intermediate connector


6


causes the contact portions


18


at one end of their associated terminals


17


to respectively engage with the opposing contact portions


10


of the surface mount connector terminals


8


. Upon engaging, one contact portion


13




a


of the two contact portions


13




a,




13




b


provided on the contact piece


10


of the surface mount connector


5


wipes the surface of the intermediate connector contact portion


18


and thereby to remove stains or other types of surface contaminants. Therefore, the terminal structure incorporates a self-cleaning function by which it is possible to secure a good electrical engagement.




Furthermore, the pitch of the contact portions


10


and the pitch of the contact portions


18


are twice the pitch of the solder tail portions


11


of the surface mount connector


5


, so that the interval between adjacent contact portions


10


,


18


is relatively wide. Therefore, this terminal structure avoids the possibility of shorting adjacent terminals in the connectors.




The intermediate connectors


6


that are engaged with the surface mount connector


5


may be directly fixed on the circuit board


2


by way of screws


28


passing through the screw hole


21


of the end blocks


20


formed at the opposite ends of the connector housing


16


and an opening


27


formed in the printed circuit board


2


. By directly fixing the intermediate connector


6


to the circuit board


2


, any exterior forces that are applied to the intermediate connector


6


as a result of engaging the cable connector


4


therewith, are directly transferred to the circuit board


2


without being transferred to the surface connector


5


. This structure avoids imposing forces on the soldering ends of the solder tail portions


11


of the surface connector


5


.




When the intermediate connector


6


is engaged with the surface connector


5


, the dual row leaf engagement portion


15


that is formed along the upper portion of the intermediate connector


6


projects from the housing


16


thereof and lies along a plane generally parallel to and beyond the edge of the circuit board


2


, along with guide pins


22


. Therefore, the cable connector


4


may be mounted without being interfered by the edge of the circuit board


2


and so facilitate the installation operation.




Upon engaging the cable connector


4


to the intermediate connector


6


, the force applied to the intermediate connector


6


from the connector


4


can be directly transferred to one side of the circuit board


2


as set forth above, so that the force applied is not applied to the surface mount connector


5


in order to protect the soldering portions of the solder tail portions


11


. By engaging the right-angle connector


6


with the surface connector


5


so that the contact portions


18


of the terminals


17


of the relay connector


6


are interengaged with each other in a one-to-one relationship, the conductive pads (not shown) of the circuit board


2


are placed within the engagement portion


15


of the right-angle connector


6


in the electrically conducting condition.




The cable connector


4


is thus engaged with the engagement portion


15


to thereby effect a connection between the wires of the cable


3


and the conductive pads (and circuits) of the circuit board


2


. The contact portions


19


of the intermediate connector terminals are located within the engaging portion


15


. These terminals also include pairs of divided contact portions


19




a,




19




b


as shown best in

FIG. 7

that have short and long lengths that are aligned in a horizontal plane. The divided contact portions


19




a,




19




b


assist in the cleaning of the opposing contact portions of the cable connector


4


, in the manner discussed above with respect to the surface mount connector terminals


8


. It should be noted that a metal shell


29


may be fitted onto and around the engagement portion


15


of the connector


16


and is adapted for contacting an opposing metal shell


31


of a counter-engaging portion


30


of the cable connector


4


.




As shown in

FIGS. 8 & 9

, the cable connector


4


is constructed to interengage with the intermediate connector engagement portion


15


. The cable connector


4


includes a connector housing


32


loaded with a plurality of terminals


33


. The connector housing


32


is covered by a metal shielding cover


34


on the outer upper and lower sides thereof. The connector housing


32


includes an engagement portion


30


formed one end thereof that projects outwardly from the metal cover


34


. The metal shell


31


is fitted on the periphery of the engaging portion


30


and projects exterior thereof.




The terminals


33


of the cable connector


4


are loaded in a parallel arrangement in the connector housing


32


with the same pitch as the pitch P, that of the terminals


8


in the surface mount connector


5


. As shown in

FIG. 8

, the terminals


33


include contact portions


35


located on the upper and lower sides of the engagement portions


30


and respectively engage with two sets of the contact portions


19


of the intermediate connector


6


that are located within the engagement portion


15


. Insulation displacement contact portions


36


are formed on the terminals


33


and are located within the connector housing


32


. As is known in the art, insulated wires


37


of the cable


3


that lie within the metal cover


34


are terminated to the terminals


33


in a conventional manner by pressing them against the terminals


33


.




As shown in

FIG. 9

, guide holes


38


are provided on the opposite sides of the cable connector metal cover


34


and receive the guide pins


22


that project from the connector housing


16


of the intermediate connector


6


. Engagement hooks


40


are located within the guide holes


38


and are formed at the distal end of latch members


39


. When the cable connector


4


is engaged with the intermediate connector


6


, the engagement portion


30


is guided by the guide pins


22


and the guide holes


38


so as to oppose the second engagement portions


15


of the intermediate connectors


6


. Upon completing the engagement, the hooks


40


engage the guide pins neck portions


25


to thereby engage the head portions


26


thereof and maintain the connectors


4


,


16


in engagement.




The latch members


39


are resilient and flex in their lateral directions. Release levers


41


are located along the latch members


39


and are actuated to force the latch members


39


to flex outwardly to release the engagement of the cable connector


4


with the intermediate connector


16


. The release levers


41


are located along the side wall of the metal cover


34


and slide parallel to the engaging direction of the connector


4


. The release levers


41


are biased toward the engagement portion


30


by coil springs


42


, and are manually slid in the direction of the arrow


43


against the force of the coil springs


42


.




By engaging the cable connector


4


with the intermediate connector


6


, the contact portions


19


of the intermediate connector terminals


17


and the contact portions


35


of the cable connector terminals are engaged together. The latter terminals receive the cleaning action of the contact portions


19


and thereby connect the individual wires


37


of the cable


3


to appropriate corresponding circuits on the circuit board


2


. Upon releasing the cable connector


4


from its engagement with the intermediate connector


6


, the release levers


41


are slid rearwardly in the direction of arrow


43


. Actuating portions


44


at the distal end of the release levers


41


lie along the bent portions


45


formed on the bases of the latch members


39


. When the release levers


41


are slid backwards as shown, the actuating portions


44


engage the bent portions


45


and flex the latch members


39


outwardly to release the engagement of the hooks


40


with the guide pins


22


, thereby completing the disengagement.




The cable wire


3


may be fixed to one of the metal covers


34


via a clamp bar


46


as shown in

FIG. 9. A

tapered edge


47


is provided at the end of the housing and is provided to facilitate extending the cable


3


obliquely in the direction of the tapered edge


47


. As shown in

FIG. 10

, the tapered edge


47


is provided in consideration of the case that a plurality of the surface mount connector assemblies


1


are mounted to the circuit board


2


, and the space on the outside of the edge of the circuit board


2


is narrow and restricted by a wall or door


48


that serves as part of an overall casing that receives the circuit board


2


, such as a housing for a portable computer. In this case, a plurality of the cables


3


respectively extend along the doors or wall


48


in the lateral direction thereof. Therefore, the cable


3


outwardly extending from the cable connector


4


facilitates bending in a direction perpendicular to the tapered edges


47


of the connector housing


32


to avoid applying the excessive force to the insulation displacement terminals


37


and the connector clamp bar


46


.





FIG. 1

illustrates the surface mount connectors


5


mounted on opposite surfaces of the circuit board


2


, and with intermediate connectors


6


engaged with the surface mount connectors


5


. The intermediate connectors


6


provided on the opposite surfaces of the surface mount connector


5


are fixed on the circuit board


2


by common screws


28


. By mounting two such connector assemblies


1


on the opposite surfaces of the circuit board


2


, the effective utilization of the opposite surfaces of the circuit board


2


is accomplished. It will be understood that the surface connector


5


may be mounted to only one surface of the circuit board


2


and engaged with one corresponding intermediate connector


6


.




The fixing of the intermediate connectors


6


on the circuit board


2


is also not limited to means of mounting screws


28


. It is possible to use other fixing means, such as a fixing peg provided on the intermediate connector housing body


16


. With the use of screws


28


, it is easy to fix and releasably mount the intermediate connector


6


from the surface mount connector


5


, which is convenient for replacement and repair. The screws


28


used in

FIG. 1

may engage formed openings in the opposite intermediate connector


6


so that two such intermediate connectors


6


mounted on the opposite surfaces of the circuit board may be simultaneously fixed by one common screw


28


.




The preferred embodiment in which the connector housing


7


is provided with two rows of engaging slots


9


. However, it will be understood that the present invention also contemplates the use of only one engagement slot


9


formed in the surface mount connector housing


7


.




As set forth above, according to the present invention, because the pitch of the contact portions arranged in the engaging slot of the surface mount connector can be made relatively wider, shorting between adjacent contact portions will be successfully prevented. Also, because the pitch of the solder tail portions can be made relatively small, high density connection on the circuit board is possible.




While the preferred embodiments of the invention have been shown and described, it will be understood by those skilled in the art the changes or modifications may be made thereto without departing from the true spirit and scope of the invention.



Claims
  • 1. A surface mount connector for providing an electrical connection between an opposing connector and circuits on a printed circuit board, the connector comprising;an elongated connector housing formed from an electrically insulative material, the connector housing having a body portion with distinct first and second sides and further having distinct first and second receptacles formed therein and extending lengthwise of said connector housing, the first and second receptacles receiving respective first portions of the opposing connector when said surface mount connector and said opposing connector are engaged together; a plurality of electrically conductive terminals disposed in said connector housing and within said first and second receptacles, each of said terminals having two ends, one of said terminal two ends including a solder tail portion that extends horizontally and outwardly of said connector housing near a bottom surface of said connector housing for soldering to an opposing surface of said circuit board and the other of said terminal two ends including a vertical contact portion for contacting an opposing terminal of said opposing connector when said surface mount connector and said opposing connector are engaged together, said terminal solder tail and contact portions being connected by a vertical intervening body portion; some of the terminals being arranged in distinct first and second rows on opposite sides of said first and second receptacles, and the remaining terminals being arranged in distinct third and fourth rows on opposite sides of said second receptacle, said terminal contact portions being arranged in each of said distinct first, second, third and fourth rows in a first predetermined pitch and said terminal solder tail portions of said first, second, third and fourth terminal rows being arranged in a second predetermined pitch that is one-half of said first predetermined pitch, said terminal solder tail portions of said first and second terminal rows extending horizontally out from said connector housing along the first side of said connector housing and said terminal solder tail portions of said third and fourth terminal rows extending horizontally out from said connector housing along the second side of said connector housing; and, wherein said second row terminal solder tail portions pass across and under said first row terminal vertical body portions as they extend horizontally outwardly from said connector housing, and wherein said fourth row terminal solder tail portions pass across and under said third row terminal vertical body portions as they extend horizontally outwardly from said connector housing.
  • 2. The surface mount connector of claim 1, wherein only said first row and third row terminal body portions include recesses respectively formed therein and said second row terminal solder tail portions extend through said recesses in said first row terminal body portions and under said first row terminal body portions to extend outwardly from said connector housing, and said fourth row terminal solder tail portions extend through said recesses in said third row terminal body portions and under said third row terminal body portions to extend outwardly from said connector housing.
  • 3. The surface mount connector of claim 1, wherein each terminal contact portion is bifurcated and includes first and second distinct contact heads aligned with each other and spaced apart from each other.
  • 4. The surface mount connector of claim 3, wherein said first and second contact heads are arranged at different elevations on said terminal contact portions.
  • 5. The surface mount connector of claim 1, wherein said first and second receptacles include respective first and second slots formed in said connector housing and wherein said terminal solder tail portions of said first, second, third and fourth terminal rows have widths that are no greater than one-half of their respective terminal body portions.
  • 6. The surface mount connector of claim 5, wherein said connector housing first and second slots lie on opposite sides of said connector housing.
  • 7. A surface mount connector for providing an electrical connection between an opposing connector and a plurality of circuits on a circuit board, the circuit board circuits having conductive pads formed on a first surface of said circuit board, comprising:a connector housing formed from an electrically insulative material and having a body portion extending between two ends of said housing, the connector housing having two opposing sidewalls extending along said body portion, the connector housing having first and second receptacles formed therein between the connector housing sidewalls, the receptacles extending lengthwise within said connector housing body portion and being adapted to receive respective engagement portions of the opposing connector; a plurality of conductive terminals disposed in said connector housing and arranged in side-by-side order lengthwise within said first and second receptacles, said terminals further being arranged in first and second distinct rows within said first receptacle and on opposite sides thereof and arranged in third and fourth distinct rows within said second receptacle and on opposite sides thereof; each of said terminals having a vertical body portion disposed within said connector housing, a horizontal solder tail portion disposed at one end of said terminal vertical body portion and extending away therefrom at an angle for attaching to a circuit board conductive pad, the horizontal solder tail portions of said terminals further extending out of said connector housing proximate to a bottom portion thereof, and a vertical contact portion disposed at another end of said vertical terminal body portion for contacting an opposing terminal of said opposing connector; said horizontal solder tail portions of said first and second rows of terminals extending in the same direction away from their respective body portions, said horizontal solder tail portions of said second row terminals being aligned with and passing beneath said first row terminal vertical body portions through recesses formed in said first row terminal vertical body portions such that said horizontal solder tail portions of said first and second row terminals extend out from said housing along one of said sidewalls of said connector housing, and said horizontal solder tail portions of said third and fourth rows of terminals extending in the same direction away from their respective vertical body portions, said horizontal solder tail portions of said fourth row terminals being aligned with and passing beneath said third row terminal vertical body portions through recesses formed in said third row terminal vertical body portions such that said horizontal solder tail portions of said third and fourth row terminals extend out from said connector housing along the other of said sidewalls of said connector housing.
Priority Claims (1)
Number Date Country Kind
10-020459 Jan 1998 JP
PCT Information
Filing Document Filing Date Country Kind 102e Date 371c Date
PCT/US99/01027 WO 00 9/16/1999 9/16/1999
Publishing Document Publishing Date Country Kind
WO99/36994 7/22/1999 WO A
US Referenced Citations (7)
Number Name Date Kind
4795379 Sasaki et al. Jan 1989
5238412 Morishita et al. Aug 1993
5516297 Atoh et al. May 1996
5636999 Hirai et al. Jun 1997
5645436 Shimizu et al. Jul 1997
5688130 Huang Nov 1997
5775923 Tomioka Jul 1998
Foreign Referenced Citations (3)
Number Date Country
0569893 May 1993 EP
9937000 Jul 1999 WO
9936995 Jul 1999 WO