1. Field of the Invention
This invention generally relates to solar cells and, more particularly, to a surface-passivated mesoporous-structure solar cell.
2. Description of the Related Art
As evolved from dye-sensitized solar cells (DSSCs or DSCs), perovskite-sensitized solar-cells have recently attracted a great deal attention with a record high efficiency breakthrough (>17%) based upon low cost organometal trihalide perovskite absorbers. It has been suggested that with optimization of the cell structure, light absorber, and hole conducting material, this technology could advance to an efficiency that surpasses that of copper indium gallium (di)selenide (CIGS) (20%) and approaches crystalline silicon (25%). Conventional perovskite based solar cells use two common types of architecture: flat and mesoscopic. With the flat architecture, one absorber layer is deposited directly on a flat titanium oxide (TiO2) surface forming a thin film, in a fashion similar to thin film solar cells. The second approach adopts a configuration similar to solid dye-sensitized solar cells.
The mesoporous TiO2 electrode 106 has long been the most commonly used electron transporter material since the advent of liquid DSC. This porous TiO2 structure provides sufficient internal surface area to which dye molecules can attach, and, therefore maximize light harvesting efficiency. The electron transfer from selected dyes to the porous TiO2 electrode is not only a favored process but also is much faster than other recombination processes, making porous TiO2 an indispensable photo anode for DSC.
After incident light is absorbed in the perovskite, electrons would be transferred to the TiO2, and holes would be transferred by the spiro-OMeTAD (HTM) to counter electrode. Alternatively, it has been suggested that electrons do not go into mesoporous TiO2, but travel to compact layer through perovskite. Regardless of the exact transfer mechanism however, the interfacial traps on the surface of mesoporous TiO2 increase the recombination probability at the interfaces. The open circuit voltage diminishes, as does the overall conversion efficiency of the cell. In addition, such trap sites could participate in the photodegradation of the perovskite layer. Therefore, the eliminating or passivating of these interfacial traps is crucial for such cells to reach higher performance levels. Note: “hv” stands for one photon of light.
In the study of perovskite's charge transport properties, it has been reported that perovskite can exhibit ambipolar charge transport—i.e., the transport of both electrons and holes. However, this ambipolar characteristic could only be demonstrated in a cell without using a TiO2 mesoporous layer, where an insulator aluminum oxide (Al2O3) mesoporous layer was used. As a result, the only path for electron transfer was through the perovskite. For a solar cell with a TiO2 mesoporous layer as depicted in
It would be advantageous if a mesoporous structure solar cell could be fabricated to take advantage of electron transport through mesoporous layer.
It is clear that there are two major paths to further improve the power conversion efficiency of perovskite solar cells: one is to establish a new cell structure, as does the Oxford photovoltaic (PV) group, in which the mesoporous TiO2 is replaced by a mesoporous Al2O3 layer. The other approach, disclosed herein, is to retain the mesoporous metal oxide (e.g., titanium oxide: TiO2) structure, but incorporate surface passivation using special coatings. The later approach is a simple and straightforward approach with the benefit maintaining the low cost fabrication advantage associated with this general type of dye-sensitized solar cell. Advantageously, this approach uses existing dye-sensitized solar cell fabrication infrastructure.
The surface-passivated mesoporous structure solar cell disclosed herein improves power conversion efficiency through the creation of a trap-free interface between an absorber layer and a mesoporous metal oxide layer by passivating the electron traps on the surface of the mesoporous metal oxide using an electron trap free passivating semiconductor material, such as aluminum oxide (Al2O3), without altering the low cost solution processing nature of perovskite absorber deposition. While inheriting all the advantages of the solution-based perovskite sensitized solid-state solar cell structure, including its fabrication process flow, simple structure, high power conversion efficiency, low cost, and easy up-scaling, the addition of the extra thin layer passivating semiconductor layer enables this new structure solar cell to utilize the recently discovered unique property of perovskite, which is that of an ambipolar charge transporter. The passivating semiconductor also passivates the mesoporous metal oxide surface and, therefore, significant improves electrons collection efficiency while diminishing charge recombination.
Accordingly, a method is presented for forming a surface-passivated mesoporous-structured solar cell. The method provides a transparent substrate, and forms an overlying transparent conductive electrode. A non-mesoporous layer of a first metal oxide is formed overlying the transparent conductive electrode. A mesoporous structure is formed overlying the non-mesoporous layer of first metal oxide. The mesoporous structure includes a mesoporous layer of a second metal oxide over the first metal oxide layer, and coating the mesoporous layer of second metal oxide is a passivating semiconductor layer having a bandgap wider than the second metal oxide. A semiconductor absorber layer is formed overlying the mesoporous structure, which is prepared from organic and inorganic precursors. A hole-transport medium (HTM) layer is formed overlying the semiconductor absorber layer, which may be an organic material. A metal electrode overlies the HTM layer.
The first and second metal oxides are independently selected (are the same or a different material), and may be titanium oxide (TiO2), tin oxide (SnO2), zinc oxide (ZnO), niobium oxide (Nb2O5), tantalum oxide (Ta2O5), barium titanate (BaTiO3), strontium titanate (SrTiO3), zinc titanate (ZnTiO3), or copper titanate (CuTiO3). The passivating semiconductor may be aluminum oxide (Al2O3), silicon oxide (SiO2), or zirconium oxide (ZrO2). The semiconductor absorber has the general formula of ABXZY3-Z;
where “A” is an organic monocation;
where B is a transition metal dication;
where X and Y are inorganic monoanions; and,
where z is in a range of 0 to 1.5.
Additional details of the above-described method, a passivated mesoscopic metal oxide, and a surface-passivated mesoporous-structured solar cell are presented below.
As is well known in the art, a bandgap is the range between the valence band and the conduction band, in which electron states cannot exist. More explicitly, the bandgap can be defined as the difference in energy, as expressed in electron volts, between the top of the valence band and the bottom of the conduction band of insulator and semiconductor materials. This is equivalent to the energy required to free an outer shell electron from its orbit about the nucleus to become a mobile charge carrier, able to move freely within a solid material. Substances with large band gaps are generally insulators, those with smaller band gaps are semiconductors, while conductors either have very small band gaps or none, because the valence and conduction bands overlap.
A semiconductor absorber layer 314 overlies the mesoporous structure 308, and comprises organic and inorganic components. A hole-transport medium (HTM) layer 316 overlies the semiconductor absorber layer 318. In one aspect, the HTM layer 316 is an organic HTM material, such as spiro-OMeTAD. A metal electrode 316 overlies the HTM layer 316. However, the solar cell is not limited to any particular HTM material.
The first metal oxide 306 and the second metal oxide 310 are independently selected, meaning that they may be the same or a different material, such as titanium oxide (TiO2), tin oxide (SnO2), zinc oxide (ZnO), niobium oxide (Nb2O5), tantalum oxide (Ta2O5), barium titanate (BaTiO3), strontium titanate (SrTiO3), zinc titanate (ZnTiO3), or copper titanate (CuTiO3). The passivating semiconductor layer 312 may be a material such as aluminum oxide (Al2O3), silicon oxide (SiO2), or zirconium oxide (ZrO2), to name a few examples.
In one aspect, the mesoporous structure 308 comprises a mesoporous layer of TiO2 nanoparticles 310, and a passivating semiconductor layer of Al2O3 312 coating the TiO2 nanoparticles. The Al2O3 coating 312 may have a thickness in the range of 1 to 10 nm. Alternatively, the Al2O3 coating 312 has a thickness of a mono-layer.
The semiconductor absorber layer 314 has a general formula of ABXZY3-Z;
where “A” is an organic monocation;
where B is a transition metal dication;
where X and Y are inorganic monoanions; and,
where z is in a range of 0 to 1.5.
The organic monocation “A” is typically a substituted ammonium cation with the general formula of R1R2R3R4N;
where R is hydrogen, or a compound derived from linear alkanes, branched alkanes, cycloalkanes, (poly)cycloalkanes, cis- and trans-linear alkenes, cis- and trans-branched alkenes, linear alkynes, branched alkynes, (poly)alkynes, aromatic hydrocarbons, (poly)aromatic hydrocarbons, heteroarenes, (poly)heteroarenes, thiophenes, (poly)thiophenes, (poly)anilines, or combination of above-mentioned elements.
The dication B may be Pb2+, Sn2+, Cu2+, Ge2+, Zn2+, Ni2+, Fe2+, Mn2+, Eu2+, or Co2+. The monoanions X and Y are independently selected, and may be halogenides of F—, Cl—, Br—, and I—, cyanides, or thiocyanides. For example, the semiconductor absorber layer may be a perovskite material such as CH3NH3Pbl3-ZClX.
Alternatively but not shown, the device structure may be reversed, so that the metal electrode is the anode and the transparent conductive electrode is the cathode.
The passivation approach used to fabricate the solar cell depicted in
An extra thin layer Al2O3 coating is introduced to the conventional solution-based hybrid organic/inorganic perovskite sensitized solar cell fabrication processes, forming a TiO2/Al2O3 bi-layered mesoporous scaffold structure for the perovskite coating. The addition of the extra thin layer Al2O3 enables this new structure solar cell to utilize the recently discovered unique property of the perovskite, which is an ambipolar charge transporter. Since the Al2O3 layer has a wider bandgap than the TiO2, the photo excited electrons are transferred through the perovskite only when the Al2O3 is thick enough. If the Al2O3 is not too thick, some electrons may tunnel through the TiO2 to transport those electrons to the anode together with perovskite-transported electrons. The application of the thin layer of the Al2O3 passivates the surface traps of the mesoporous TiO2, thus eliminating recombination centers and suppressing degradation of the absorber material at the interface. By optimizing the Al2O3 thickness, a significant improvement in power conversion efficiency is obtained.
Step 602 forms a mesoporous layer of a metal oxide. Step 604 coats the mesoporous layer of metal oxide with a passivating semiconductor layer having a bandgap wider than the metal oxide. More explicitly, forming the mesoporous layer of the metal oxide in Step 602 includes the following substeps. Step 602a deposits metal oxide nanoparticles, and Step 602b anneals. Coating the mesoporous layer of metal oxide with the passivating semiconductor layer in Step 604 includes the following substeps. Step 604a deposits a solution of passivating semiconductor precursors. Optionally, Step 604b hydrolyzes the passivating semiconductor precursors. For example, water may be removed using a low temperature process. Step 604c anneals the hydrolyzed precursor.
The metal oxide may be titanium oxide (TiO2), tin oxide (SnO2), zinc oxide (ZnO), niobium oxide (Nb2O5), tantalum oxide (Ta2O5), barium titanate (BaTiO3), strontium titanate (SrTiO3), zinc titanate (ZnTiO3), or copper titanate (CuTiO3). The passivating semiconductor may be aluminum oxide (Al2O3), silicon oxide (SiO2), or zirconium oxide (ZrO2).
In one aspect, forming the mesoporous layer of the second metal oxide in Step 708a comprises the following substeps. Step 708a1 deposits second metal oxide nanoparticles, and Step 708a2 anneals. Coating the mesoporous layer of second metal oxide with the passivating semiconductor layer in Step 708b comprises the following substeps. Step 708b 1 deposits a solution of passivating semiconductor precursors. Step 708b2 hydrolyzes the passivating semiconductor precursors, and Step 708b3 anneals. Again, hydrolysis may not be needed, as precursors may be decomposed to an appropriate oxide through exposure to the air.
In another aspect, the first and second metal oxides are independently selected from the following materials: TiO2, SnO2, ZnO, Nb2O5, Ta2O5, BaTiO3, SrTiO3, ZnTiO3, and CuTiO3. The passivating semiconductor is selected from the following materials: Al2O3, SiO2, and ZrO2. The HTM layer of Step 712 is typically an organic HTM material layer, such as spiro-OMeTAD.
The semiconductor absorber of Step 710 has the general formula of ABXZY3-Z;
where “A” is an organic monocation;
where B is a transition metal dication;
where X and Y are inorganic monoanions; and,
where z is in a range of 0 to 1.5, as described in more detail above.
A surface-passivated mesoporous-structured solar call and associated fabrication processes have been provided. Examples of particular materials and process steps have been presented to illustrate the invention. However, the invention is not limited to merely these examples. Other variations and embodiments of the invention will occur to those skilled in the art.