The present invention is a surgical bone milling instrument.
In general, the purpose of the instrument is the removal of areas of bone in a controlled manner in proximity to delicate parts of bone, typically to complete holes in bones in which the a terminal portion of the hole is located close to particularly delicate organs.
A typical application is in the surgical technique of mini-lifting of the maxillary sinus cavity, which involves the raising of the floor and filling with biomaterial of the maxillary cavity through a hole prepared in the bone for the insertion of a dental implant.
The cavity in the maxillary sinus is the largest of the pneumatic cavities in the cranial bone and it is located in the rear areas above the upper jaw.
The formation of the floor of the maxillary sinus can be influenced by the presence of the roots of premolar and molar teeth. At the apex of these roots there is a thin layer of compact cortical bone (maxillary sinus floor). The maxillary sinus cavity is normally unitary and contains air. The inside of the cavity is coated entirely with a mucus membrane known as the Schneider membrane.
The insertion of dental implants in the rear areas of the upper jaw is almost always conditioned by the presence of the maxillary sinus, which limits the availability of bone in height, especially in patients who have been edentulous for a long time.
Following the loss of the rear teeth of the jaw, a process of reabsorption of “external” bone begins, combined with a like reabsorption of the floor of the “internal” maxillary sinus, causing expansion of the maxillary sinus cavity and the approach of the sinus floor progressively closer to the “outside” edge of the alveolar crest, reducing the height of bone available for implantation.
In the 1990s the above-mentioned surgical techniques for the mini-lifting of the maxillary sinus were developed, substantially involving the boring of holes in the jaw for the insertion of dental implants and the raising of the floor of the maxillary sinus and filling with biomaterial of the maxillary cavity through the hole.
These techniques penetrates to the Schneider membrane, depending only on tactile sensation and radiographic investigations for its identification, since the membrane is not directly visible.
These techniques attracted the interest of dental surgeons less familiar with advanced surgery. The maxillary sinus mini-lifting technique offers functional advantages in view of the incidence of the operation.
The main difficulty of these techniques for raising the maxillary sinus is the creation of the final part of the bone cavity with decollement/detachment of the Schneider membrane from the “internal” bone surface in order to permit the filling of the sinus cavity with bone tissue (biomaterial). The limited thickness of the membrane or the slightest error of the operator can result in lacerations that compromise the success of the filling of the sinus cavity.
The current techniques for mini-lifting can be divided on the basis of the instruments used, which are either osteotomes or mills.
Osteotomes are manual instruments, increasing in size and provided with a concave point with a cutting edge. Osteotomes can be used with depth limit stop rings adjusted manually with fixing screws. The stop is positioned according to the available bone height, established radiographically. An osteotome can be used with manual pressure or, in the case of hard bone, with the help of a surgical mallet. The special conformation of the osteotome means that once it is inserted into the implant hole, prepared to a distance of 1 to 2 mm from the floor of the maxillary sinus, it can remove a small quantity of bone tissue from the walls of the site and concentrate this on the terminal section of the osteotome. The bone cortex of the floor of the maxillary sinus is then fractured, by way of percussion with a mallet, to raise the floor of the sinus until the required lifting is achieved.
This operation requires extreme delicacy to avoid the possibility of lacerating the thin Schneider membrane.
In order to reduce the risk of laceration of the membrane, instead of using osteotomes alone, the insertion of biomaterial into the bone cavity has been proposed in order to act as padding to be compacted vertically between the osteotome point and the bone.
Mini-lifting mills are rotating instruments (500 rpm) for fitting on an electrical turbine and are fitted with a non cutting point and available in various calibrated lengths (one mill every millimetre) for sequential use. The mills act by wearing away the bone cortex that precedes the floor of the maxillary sinus, and because they are not sharp they can be used on the final portion of bone, limiting the risk of damage to the Schneider membrane.
After preparation of the site and after decollement and raising of the membrane using rounded manual instruments, the biomaterial is inserted before the positioning of the dental insert.
This technique again depends on the tactile sensitivity and practical experience of the operator.
One aim of the present invention is to realize a device capable of overcoming the difficulties mentioned above.
These and other aims are achieved by the invention as it is characterized in the accompanying claims.
The invention makes it possible to conduct axial milling of the bone cavity maintaining control of the position of the device relative to the cavity.
The instrument enables the operator to perceive the point at which the forward end reaches the end of the previously formed hole, or the end of the excavation created by the milling head. Furthermore, in each phase in which the milling element is rotated while the instrument is axially stationary inside the hole, a groove is created on the bottom of the hole (or the entire hole is elongated) the depth of which is constant and predetermined.
Furthermore, the operations of additional axial advance of the milling head can be checked with a probe element (when this is present).
Furthermore, by way of axial pressure applied to the milling head by the drive element (or applied to the probe element), the detachment of the residual portion of the bone wall can be achieved as soon as this has reached a breaking resistance lower than the force applied to the drive element (or to the probe element).
In particular, it can be foreseen that this detachment is achieved before the raised cutting edges of the milling head come into contact with the delicate Schneider membrane.
Furthermore, since the axial penetration of the instrument along the bone cavity is directly dependent on the angle of rotation of the same, the degree of axial penetration of the instrument, and thus the forward end thereof in the hole, can be kept under control.
The invention is described in detail below with the support of the attached figures which illustrate a non-exclusive example embodiment of the same.
The instrument 1 illustrated in figures from 1 to 5 comprises a milling element 10, in particular, with an elongate body shape, stretching along a longitudinal axis A, the forward end portion of which can rotate around the axis A and acts to mill bone. In particular, the forward end portion of the milling device 10 forms a milling head 11 which is equipped with sharp raised milling ridges 12, capable of milling bone in an axial direction when rotating.
The instrument 1 comprises a screw-threaded tubular element 30 through which the milling element 10 is inserted coaxially, with the milling head 11 thereof projecting beyond the end of the tubular element 30. In particular the tubular element 30 has a cylindrical tubular body, the outside surface of which has a circular cross-section and exhibits a thread 31a, which engages by helical coupling to the hole formed in the bone. The milling element 10 is associated to the tubular element 30, rotatably about the longitudinal axis A in relation to the tubular element 30, and axially translatably thereto.
The milling element 10 has a rear portion which coaxially passes through the tubular element; in particular, this comprises a tubular rod 14 of constant cross-section located behind the milling head 11, the external cylindrical surface of which couples with and matches the size of the internal cylindrical surface 32 of the tubular element 30, the length of the rod being greater than that of the tubular element 30. The head 11 has a greater external diameter than the rod 14 and the rear portion of the head 11 has a radial rear edge 11b designed to stop in contact with the circular edge of the front end 30a of the tubular element 30. The external diameter of the head 11 is approximately equal to the external diameter of the tubular element 30; in particular, it is smaller than the external diameter of the thread 31a.
The milling device 10 is solidly fixed to a drive element 40, located coaxially at the rear of the tubular element 30, driving the rotation of the milling element and to translate it axially relative to the tubular element 30. In particular, the drive element 40 is coaxially and solidly joined to the rear portion of the rod 14; the drive element 40 has a forward shank 41, of lower diameter, and a rear portion 42, of greater diameter, shaped as a circular handle for the manual activation of the milling element 10 in rotation and with axial translation. The rear portion 42 also serves as a handle for the manipulation of the entire instrument 1.
The instrument comprises means for limiting the axial translation of the milling element 10, combined with the drive element 40, relative to the tubular element 30.
In the embodiment shown in
In the embodiment shown in the figures, the drive element 40 transmits torque to the head 11 to which it is solidly constrained, and also to the tubular element 30 in order to produce the rotation of the same.
In particular, the drive element 40, is free to slide axially, over a certain distance, relative to the tubular element 30, and to rotate, again relative to the tubular element 30, and is torsionally engaged there-with by mutual engagement means that leave the drive element 40 free to be rotated by an angle M (
In particular, the means of reciprocal engagement comprise profiled raised portions 35 and 45 extending in an axial direction towards each other (one faces back and the other forward), from the rear end circular edge 30b of the tubular element 30 and respectively from the forward end circular edge 42a of the shank 42 of the drive element, the raised portions of which are designed to reciprocally contact following reciprocal rotation in order to transmit torque.
In particular, the profiled raised portions 35 and 45 are shaped so that, when they are in reciprocal torsional contact (
In detail, the profiled raised portion 35, united to the tubular element 30, has a widened base 36 with two surfaces 36a which are inclined and converging, and a central raised straight portion 37 with two parallel sides of axial development 37a that project axially relative to the base 36. The other raised portion 45, united to the drive element 40, is shaped as a raised central portion with two parallel sides of axial development 45a (
Alternatively, the raised portion together with the tubular element 30 can have the shape described herein for the raised portion joined to the drive element 40 and vice-versa.
Rotating the drive element 40 relative to the tubular element 30, the raised portion 45 first comes into contact with the base 36 of the relief portion 35, then slides along one of the inclined surfaces 36a and then, as it approaches the central raised portion 37, the two elements 30 and 40 move away from each other axially. When the axial sides 37a and 45a then come into reciprocal contact, the tubular element 30 and the drive element 40 are situated at a predefined distance (corresponding to the fully withdrawn position of the milling head 11), without the possibility of moving closer, due also to the fact that at the base of the central raised portion 37 two sections 36b are located on transverse planes (at 90 degrees relative to the axial direction) serving as end stops against the highest extremity of the raised portion 45, preventing its approach in an axial direction.
Rotating the drive element 40 relative to the tubular element 30, so as to distance the two relief portions 35 and 45 from each other, renders the rotary movement of the element 40 independent relative to element 30, up to an angle M less than 360 degrees (
In a preferred embodiment, shown in
In particular, the probe element 20, at least in its forward and mid portions, has the form of a cylindrical rod, possibly with the forward end 21 rounded in order not to harm the tissues with which it comes into contact.
The milling element 10 affords a cylindrical axial through-hole 15, which is followed by a coaxial hole 46 of substantially the same diameter, which continues through the drive element 40; the probe device 20 is snugly fitted inside the holes 15 and 46, the probe device 20 being subject to the action of elements pushing it axially so that the forward end 21 thereof projects beyond the forward end of the milling element.
The probe element 20 signals to the operator, possibly visually, when the milling head 11 reaches the end of the hole into which it is inserted during the use of the instrument and, from that point onwards, signals the position of the milling head 11 in the subsequent operations of further axial advance of the same.
Further, by way of an axial pressure applied to the probe element 20, it is possible to cause the detachment of the residual portion of bone wall, when the bone wall has reached a resistance to breakage that is lower than the force applied to the probe element 20.
The probe element 20 has a rear portion 22 visible to the operator.
In particular, the rear portion 22 of the probe element is designed to be visible at the rear of the handle formed by the rear portion of the drive element 40.
The probe element 20 can be translated axially, a motion produced by pressure applied to its rear portion 22, causing the forward end 21 thereof to project by a predefined distance with respect to the forward end of the milling element 10.
In the embodiment shown in the figures, the rear portion 22 of the probe element 20 has a greater diameter than the axial cavity, thus forming a stop for forward axial movement thereof, and it is subject to the axial pressure of a precompressed helical spring 16 acting to push the probe element 20 forward.
In particular, the rear portion 22 is housed in a concavity 43 formed in the rear portion 42 coaxial with axis A and facing the rear; the spring 16 is located inside this concavity and is compressed between a radial raised portion 23 of the rear portion 22 and a stop element 44 coupled with the concavity 43 helically, thereby making it possible to adjust its axial position and thus the level of precompression of the spring 16, and consequently the axial pressure acting on the probe element 20.
This second embodiment differs from the first principally due to the fact that the drive element 40 rotates only the milling element 10 and not the tubular element 30 too; consequently the described profiled raised portions 35 and 45 are absent and the drive element 40 can rotate freely relative to the tubular element 30. The tubular element 30 is instead rotated by a dedicated second drive element 50, independent of the first drive element 40.
In particular the drive element 50 is located forward of the drive element 40 and is coaxially and solidly fixed to the rear end portion of the tubular element 30; the rod 14 of the milling element 10 passes through a matching axial through-hole 57 formed in the drive element 50.
The second drive element 50 comprises a tubular shank 51 fixed coaxially and solidly to the rear end portion of the tubular element 30 and a rear portion 52, of greater diameter relative to the shank 52, shaped as a circular handle that enables the operator to manually activate the milling element 10, with his fingers, in rotation and in axial translation. Preferably, the rear portion 52 has a greater diameter than the corresponding portion 42.
The two drive elements 40 and 50 are free to rotate reciprocally, even when in reciprocal contact.
This embodiment too includes elements acting to limit the axial movement of the milling element 10 relative to the tubular element 30 to a predetermined extent.
In particular, the milling element 10, together with the drive element 40, is free to move axially relative to the tubular element 30 and the second drive element 50, between a maximum advanced position, in which the milling head 11 projects forward the maximum possible distance D1 from the tubular element 30, and a maximum withdrawn position, in which the milling element 11 is at the minimum possible distance D2 from the tubular element 30, in particular, in contact there-with (D2 equal to zero).
The axial movement between the elements 10 and 30 is delimited between the contact of a forward end edge 30a of the tubular element 30 with a rear end edge 11b of the milling head 11 (which determines the maximum advanced position) (
In the version of the second embodiment shown in
In the version shown in
There follows an example of use of the instrument.
A typical use of the instrument illustrated is to extend the final part of an initially blind hole, realized previously in a jaw bone.
The instrument 1 is suitable for extending the final part of the hole 71 until breaking or destroying the thin upper wall 74 of bone cortex which separates the end surface 72 of the hole 71 from the membrane 76, without causing harmful lesions to the membrane 76.
For this purpose, first (
In a first phase (advancement phase), by rotating the element 30 the penetration of the forward end of the instrument 1 is induced (the milling head 11 and the forward part of the tubular element 30) inside the hole 71. The instrument is made to advance axially in the hole until the forward end of the milling head 11 comes into contact with the end surface 72 (
Further, if the instrument includes the probe element 20, its forward end 21 stops against the surface 72, until it is aligned with the forward end of the milling head 11 (
In the first embodiment of the instrument, the rotation of the tubular element 30 is produced by manually rotating the drive element 40, which transmits, through the reciprocally engaging elements 35 and 45, a torque to the tubular element 30.
In the second embodiment of the instrument, the rotation of the tubular element 30 is produced by manually rotating the drive element 50, which drives only the element 30; the milling head 11 is not set in rotation.
In the second phase (milling phase), only the milling element 10 is rotated and it is moved axially forward relative to the tubular element 30 to excavate, in the axial direction, a cavity on the bottom of the hole 71 (see
If the raised milling ridges 12 have a limited radial extension, for example due to the presence of the hole 15 in the head 11 (
In the first embodiment, operation is manual using the drive element 40: the raised portion 45 is distanced from the raised portion 35, and the milling element 10 is rotated relative to the tubular element 30, with alternating rotation by an angle included within the above mentioned angular range M which does not engage with the raised portion 35 (
In the second embodiment, operation is manual using the drive element 50 on the milling head 11, rotating it and at the same time pushing it axially forward so that the combined actions (axial pressure and rotation) cause the removal of bone tissue at the point of contact of the raised milling ridges 12. This milling action continues at most until the milling head 11 reaches the maximum advanced position, this being to a depth equal to the difference D between the maximum distance D1 and the minimum distance D2.
Consequently, a peripheral circular groove 73 is created on the bottom surface 72 with an axial depth of maximum depth D, which develops around the circumference of the bottom surface 72, axially approaching the membrane 76.
In the subsequent phase (third phase, advancement), the tubular element 30 is further rotated such as to cause a further axial advance of the instrument proportional to the imposed rotation.
In particular, in the first embodiment, the tubular element 30 is newly rotated manually, using the drive element 40 in order to act on the tubular element 30 through the reciprocally engaging elements 35 and 45, causing a further axial advance of the element 30 proportional to the imposed rotation. In this phase, following the approach into contact of the raised portions 35 and 45 the milling element 10 is first returned to the fully withdrawn position relative to the tubular element 30, and its raised milling ridges 12 are withdrawn from the groove 73 (see
Alternatively the rotation of the tubular element 30 is imposed by the drive element 50 (in the second embodiment) which acts directly on the tubular element 30; in this case the milling head 11 remains stationary and the raised milling ridges 12 do not mill the bone.
When the milling head 11 comes into contact with the end surface of the peripheral groove (see
Furthermore, if the instrument includes the probe element 20, the operator perceives when the rear portion of the probe has moved by a certain measurable distance, relative to the initial reference position.
In the subsequent phase (fourth phase, milling) only the milling element 10 is rotated in order to increase by a further axial distance the depth of the circular groove 72 created during the previous phase (
It is possible to proceed with further cycles of advancing of the tubular element 30 and subsequent milling as described above, progressively increasing the depth of the groove 73 until the residual portion 74′ of the wall 74 is defined, in the form of a small disk delimitated by the groove, remaining attached to the jaw bone 75 by a residual layer 78 of relatively very thin bone (see
In order to finally detach this residual portion 74′, which closes the hole 71, from the bone 75, an axial pressure of sufficient force can be applied on the handle 42, the handle 42 transmitting this pressure to the milling head 11, to break the layer 78 and detach the residual portion 74′. This pressure can be produced manually by the operator, or by dedicated pushing devices (not shown in the figures), for example, a spring pushing the head 11 towards the maximum advanced position relative to the tubular element 30.
If the probe element 20 is present a predefined axial pressure can be applied to the probe element 20 sufficient to detach the residual portion 74′. This pressure can be produced by the spring 16 which automatically breaks the layer 78, detaches the portion, and opens the hole 71 towards the membrane 76; the membrane 76 is not damaged because the probe element 20 is designed with a rounded tip.
Alternatively, it can be arranged that the axial pressure on the probe element 20 is applied manually by the operator, who, for example, pushes with a finger on the rear portion of the probe element 20 which extends outside of the drive element 40.
Alternatively, when the residual portion of bone wall 74 is sufficiently weakened, the tubular element 30 can be rotated so that the milling head 11 is made to advance axially against the end surface until the residual portion 74 is detached.
If the instrument does not include the probe element 20 and the raised milling ridges 12 extend radially across the entire surface 11a, the method for realizing the final section of a hole 71, formed previously using the instrument 1, involves the same operational phases described above, the sole difference being that the head 11 excavates a cavity in an axial direction, not in the form of a circular groove defining a disk-shaped residual portion 74′; the head 11 instead excavates a channel of circular cross-section which represents an axial elongation of the hole 71 and with substantially the same cross-section as the hole 71. The procedure involves advancing the hole 71 until this comes into contact with the membrane 76; or until the bone is reduced to a thin layer (of a few millimetres) that separates the hole 71 from the membrane 76, which can then be broken using the same methods described above in order to detach the residual portion 74′.
In a further alternative embodiment (not shown in the figures), the drive element 40 is mechanically rotated, for example by drive transmission elements equipped to the rear part of the same.
A similar mechanical drive solution can also be applied to the second drive element 50 of the second embodiment described above.
The invention makes it possible to conduct axial milling of the bone hole maintaining control of the position of the device relative to the hole.
The instrument 1 enables the operator to perceive, by way of the resistance encountered during axial advance, by screwing, along the hole 71, possibly also through the action of the probe 20, the point at which the milling head 11 reaches the end 72 of the previously-formed hole 71, or the bottom of the cavity produced by the milling head 11. Furthermore, every phase in which the milling element 10 is rotated while the tubular element 30 is stationary, produces a groove 73 (or an extension of the hole 71, in the case of a head with raised milling ridges 12 extending across the entire surface 11a) the depth of which has a constant predefined value; in particular, equal to the value (D1-D2) of the axial translation completed by the head 11 passing from the maximum withdrawn position to the maximum advanced position. The perception of the point to which the advancement phase is conducted (the milling head 11 reaches the bottom of the previously formed hole 71, or the bottom of the cavity produced by it) and knowing the depth of the milling phase (the cavity realized by the milling head 11), it is possible to have constant knowledge and control of the depth of the cavity being created.
Furthermore, the operations of further axial advancement of the milling head 11 can be checked with the probe element 20 (when this is present); in particular, while the milling element 10 is made to advance further, to excavate a further axial section of cavity, the probe element 20 remains axially stationary against the central area of the end surface 72 (which is not subjected to milling). Consequently, since the probe element 20 is designed to have millimetre markings, it becomes a means for constant control and for determining the measured position of the milling head 11 relative to the position of the end 72 of the bone hole.
Furthermore, by way of an axial pressure applied to the drive element 40 (or to the probe element 20) detachment can be achieved of the residual portion 74′, of the bone wall, as soon as the latter has reached a degree of breaking resistance less than the force applied to the drive element 40 (or to the probe element 20).
In particular, it can be arranged so that this detachment occurs before the raised cutting ridges 12 have exceeded, even at a single point, the thickness of the wall 74; the detachment thus occurs without the cutting ridges being able to come into contact with the delicate Schneider membrane.
Furthermore, since the penetration of the tubular element 30 along the axis of the hole 71 is directly dependent on the angle of rotation of the same, by way of the pitch of the thread 31a, through the control of the rotation applied to the tubular element 30, it is possible to maintain control of the extent of axial penetration of the tubular element 30, and thus the forward end of the instrument, in the hole 71.
Obviously, as regards the present invention numerous modifications could be introduced of a practical-technical nature, without forsaking the range of the invention as claimed below.
Number | Date | Country | Kind |
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RE2007A000053 | Apr 2007 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2008/053574 | 3/26/2008 | WO | 00 | 10/6/2009 |