The present disclosure relates generally to a surgical helmet assembly for use with a surgical garment assembly that may be configured for attachment to the surgical helmet assembly, wherein the surgical garment assembly can be employed to provide a barrier between an individual wearing the system and the surrounding environment.
An exemplary configuration provides a surgical helmet assembly comprising a surgical garment configured for attachment to the surgical helmet. The surgical helmet may comprise a face frame including a sliding mechanism and/or a pivot to allow for reconfiguration and/or adjustment of the face frame. The face frame may also comprise a coupling feature and/or coupling member. The surgical garment includes an opening and/or an attachment member configured to removably couple the surgical garment to the surgical helmet.
In another exemplary configuration, a surgical helmet assembly for use with a surgical garment including a coupling element, the surgical helmet assembly may comprise a surgical helmet. The surgical helmet may comprise a headband for securing the surgical helmet to a wearer and a ventilation unit supported by the headband. The surgical helmet assembly may further comprise a face frame that may be removably coupled to the surgical helmet. The face frame may comprise an upper beam comprising opposing regions, a first post and a second post, and a lower beam. Each of the first and second posts may comprise a first end and a second end, wherein the first end of each of the first and the second posts may be coupled to the opposing regions of the upper beam. The lower beam may extend between and connect the second ends of the first and the second posts. Each of the first post and the second post may further comprise a top member and a bottom member. The bottom member of each of the first post and the second posts may be movably coupled to the top member to provide a variable length of each of the first post and the second post to vary the distance between the upper beam and the lower beam.
In yet another exemplary configuration, a surgical helmet assembly for use with a surgical garment including a coupling element, the surgical helmet assembly may comprise a surgical helmet comprising a headband for securing the surgical helmet to a wearer and a ventilation unit supported by the headband. The surgical helmet assembly may further comprise a face frame that is slidably coupled to the surgical helmet. The face frame may comprise an upper beam comprising opposing regions, a first post and a second post, and a lower beam. Each of the first post and the second post may comprise a first end and a second end, wherein the first end of each of the first and the second posts may be coupled to the opposing regions of said upper beam. The lower beam may extend between and connect the second ends of the first and the second posts. Each of the first post and the second post may further comprise a top member and a bottom member, wherein the bottom member may be movably coupled to said top member. Each of the first post and the second post may be movable between a first position defining a first configuration of the face frame and a second position defining a second configuration of the face frame such that each of the configurations of the face frame may define a different distance between the upper beam and the lower beam.
In yet another exemplary configuration, a surgical helmet assembly for use with a surgical garment including a transparent shield, the surgical helmet assembly may comprise a surgical helmet comprising a coupling feature disposed on a distal portion of the surgical helmet. The coupling feature may comprise a plurality of retention features spaced about a distal surface of the coupling feature. The surgical helmet assembly may further comprise a face frame that is removably coupled to the surgical helmet. The face frame may comprise a coupling mechanism configured to operatively engage the coupling feature of said surgical helmet. The coupling mechanism and the coupling feature may further comprise complementary features to allow adjustment of the position of the face frame relative to the surgical helmet to position the transparent shield of the surgical garment at a preferred position in front of the wearer's face when disposed over the surgical helmet.
In yet another exemplary configuration, a surgical helmet for use with a surgical garment including a coupling element, the surgical helmet may comprise a headband, a ventilation unit supported by the headband, and a face frame. The face frame may comprise an upper beam comprising a first region and an opposing second region, a first post and a second post, and a lower beam. Each of the first post and the second post may comprise a first end and an opposing second end, wherein the first end of each of the first and the second posts may be coupled to the upper beam. The lower beam may extend between and connect the second ends of the first and the second posts. The opposing ends of the lower beam may be connected to the second ends of the first and the second posts by a first joint configured to allow the lower beam to rotate relative to the first and the second posts.
In yet another exemplary configuration, a surgical helmet system for use with a surgical garment including a coupling element, the surgical helmet system may comprise a surgical helmet comprising a headband for securing said helmet to a wearer and a ventilation unit supported by the headband. The surgical helmet system may also comprise a first face frame configured to be removably coupled to the surgical helmet. The first face frame may comprise a first dimension, wherein the first dimension may comprise one of a first height defined by the distance between an upper beam and a lower beam, and a first width defined by the distance between a pair of posts that extend between said upper beam and said lower beam. The surgical helmet system may also comprise a second face frame configured to be removably coupled to the surgical helmet. The second face frame may comprise a second dimension, wherein the second dimension may comprise one of a second height defined by the distance between an upper beam and a lower beam, and a second width defined by the distance between a pair of posts that extend between said upper beam and said lower beam. The first dimension of the first face frame may be larger than the second dimension of the second face frame such that the first face frame is configured to fit a wearer with a larger head and the second face frame is configured to fit a wearer with a smaller head.
In yet another exemplary configuration, a surgical helmet assembly may comprise a surgical helmet. The surgical helmet may comprise a headband and a ventilation unit supported by the headband. The surgical helmet assembly may further comprise a first face frame configured to be removably coupled to the surgical helmet. The first face frame may comprise a first upper beam comprising opposing regions and a first coupling feature disposed between the opposing regions. The first face frame may also comprise a first pair of posts that each comprise a first end and a second end. The first end of each of the first pair of posts may be coupled to the opposing ends of the first upper beam. The first face frame may also comprise a first lower beam extending between and connecting the second ends of the first pair of posts. The first face frame may further comprise a first attachment element at least partially disposed within the first face frame, wherein the first coupling feature and the first attachment element may define a first coupling height.
The surgical helmet assembly may further comprise a second face frame configured to be removably coupled to the surgical helmet. The second face frame may comprise a second upper beam comprising opposing regions and a second coupling feature disposed between the opposing regions. The second face frame may also comprise a second pair of posts that each comprise a first end and a second end. The first end of each of the second pair of posts may be coupled to the opposing ends of the second upper beam. The second face frame may also comprise a second lower beam extending between and connecting the second ends of the second pair of posts. The second face frame may further comprise a second attachment element at least partially disposed within the second face frame, wherein the second coupling feature and the second attachment element defining a second coupling height.
The surgical helmet assembly may further comprise a surgical garment. The surgical garment may comprise a shield having an upper portion and an opposing lower portion, an aperture in the upper portion of the shield, a first coupling element disposed on the lower portion of the shield, and a second coupling element disposed on the lower portion of the shield. The distance between the aperture and the first coupling element may define a third coupling height, and the distance between the aperture and the second coupling element may define a fourth coupling height. The first coupling height of the first face frame may be configured to correspond to the third coupling height of the surgical garment to allow the surgical garment to be removably coupled to the first face frame. The second coupling height of the second face frame may be configured to correspond to the fourth coupling height of the surgical garment to allow the surgical garment to be removably coupled to the second face frame.
In yet another exemplary configuration, a surgical helmet assembly comprises a surgical helmet comprising a headband for securing the helmet to a wearer and a ventilation unit supported by the headband. The surgical helmet assembly may further comprise a first face frame configured to be removably coupled to the surgical helmet. The first face frame may comprise a first upper beam comprising opposing regions and a first coupling feature disposed between the opposing regions. The first face frame may also comprise a first pair of posts that each comprise a first end and a second end. The first end of each of the first pair of posts may be coupled to the opposing ends of the first upper beam. The first face frame may also comprise a first lower beam extending between and connecting the second ends of the first pair of posts. The first face frame may further comprise a first attachment element at least partially disposed within the first face frame, wherein the first coupling feature and the first attachment element may define a first coupling height. The surgical helmet assembly may further comprise a second face frame configured to be removably coupled to the surgical helmet. The second face frame may comprise a second upper beam comprising opposing regions and a second coupling feature disposed between the opposing regions. The second face frame may also comprise a second pair of posts that each comprise a first end and a second end. The first end of each of the second pair of posts may be coupled to the opposing ends of the second upper beam. The second face frame may also comprise a second lower beam extending between and connecting the second ends of the second pair of posts. The second face frame may further comprise a second attachment element at least partially disposed within the second face frame, wherein the second coupling feature and the second attachment element defining a second coupling height;
The surgical helmet assembly may further comprise a first surgical garment. The first surgical garment may comprise a first shield having an upper portion and an opposing lower portion, a first aperture in the upper portion of the first shield, and a first coupling element disposed on the lower portion of the first shield. The first aperture and the first coupling element may define a third coupling height. The surgical helmet assembly may further comprise a second surgical garment. The second surgical garment may comprise a second shield having an upper portion and an opposing lower portion, a second aperture in the upper portion of the second shield, and a second coupling element disposed on the lower portion of the second shield. The second aperture and the second coupling element may define a fourth coupling height. The first coupling height of the first face frame may be configured to correspond to the third coupling height of the first surgical garment to allow the first surgical garment to removably couple to the first face frame. The second coupling height of the second face frame may be configured to correspond to the fourth coupling height of the second surgical garment to allow the second surgical garment to removably couple to the second face frame.
In yet another exemplary configuration, a surgical helmet assembly for use with a surgical garment including a transparent shield may comprise a surgical helmet. The surgical helmet may comprise a mounting feature disposed on a distal portion of the surgical helmet. The assembly may further comprise a face frame removably coupled to the surgical helmet. The face frame may comprise a first post and a second post laterally spaced from one another. Each of the first and second posts may comprise a first end and a second end. The face frame may further comprise a lower beam, a first upper bracket, and a second upper bracket. The lower beam may extend between the second end of each of the first and second posts. The first upper bracket may be coupled to and extend proximally from the first end of the first post. The second upper bracket may be coupled to and extend proximally from the first end of the second post. The face frame may further comprise a face frame coupler configured to operatively engage the mounting feature of the surgical helmet.
In yet another exemplary configuration, a face frame for use with a surgical helmet including a mounting feature may comprise a first post and a second post laterally spaced from one another. Each of the first and the second posts may comprise a first end and a second end. The face frame may further comprise a lower beam and a face frame coupler. The lower beam may extend between the second end of each of the first and the second posts. The face frame coupler may be positioned proximate to the first end of each of the first and the second posts such that the face frame coupler may be configured to removably engage the mounting feature of the surgical helmet to allow for removal of the face frame from the surgical helmet to reduce the weight of the surgical helmet when the face frame is not needed.
In yet another exemplary configuration, a face frame for use with a surgical helmet including a mounting feature may comprise a first post and a second post laterally spaced from one another. Each of the first and the second posts may comprise a first end and a second end. The face frame may further comprise a lower beam, a first upper bracket, and a second upper bracket. The lower beam may extend between the second end of each of the first and the second posts. The first upper bracket may be coupled to and extend proximally from the first end of the first post. The second upper bracket may be coupled to and extend proximally from the first end of the second post. The face frame may further comprise a plurality of counterweights disposed on each of the first and the second upper brackets that may be positioned proximal to the first and second posts. The plurality of counterweights may be positioned on each of the first and second upper brackets at a distance from the first and second posts sufficient to maintain sagittal position of the center of gravity of the surgical helmet when the face frame is coupled to the surgical helmet.
In yet another exemplary configuration, a surgical garment for use with a surgical helmet including a coupling member may comprise a fabric defining an opening. The surgical garment may further comprise a transparent shield disposed within the opening. The transparent shield may comprise an upper portion, a lower portion, and an attachment element. The attachment element may be coupled to the upper portion of the transparent shield and configured to removably couple with the coupling member of the surgical helmet. The surgical garment may further comprise an adjustment device coupled to the lower portion of the transparent shield, the adjustment device being positionable to vary the curvature of the lower portion of the transparent shield.
These and other configurations, features, and advantages of the present disclosure will be apparent to those skilled in the art. The present disclosure is not intended to be limited to or by these configurations, embodiments, features, and/or advantages.
Referring now to the drawings, exemplary illustrations are shown in detail. Although the drawings represent schematic embodiments and/or exemplary configurations, the drawings are not necessarily to scale, and certain features may be exaggerated to better illustrate and explain an innovative aspect of an exemplary configuration. Furthermore, the exemplary illustrations described herein are not intended to be exhaustive or otherwise limiting or restricting to the precise form and configuration shown in the drawings and disclosed in the following detailed description.
Advantages of the present disclosure will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings.
Maintaining a reliable barrier between a healthcare provider and a patient to prevent the exchange and/or transfer of particles or foreign material during a medical procedure or examination is of the utmost importance. During medical and surgical procedures, a healthcare provider may wear an assembly known as a surgical apparel system, such as the surgical apparel system 10 illustrated in
Accordingly, the surgical apparel system 10 may comprise a surgical garment assembly comprising a surgical garment 12 configured for attachment to a surgical helmet 20. The surgical garment 12 is configured to provide a barrier, such as a microbial barrier, between the wearer and the surrounding environment. The barrier created by the surgical garment 12 may benefit both the wearer and the patient. The barrier provided by the surgical garment 12 may substantially eliminate the likelihood that the wearer may come into contact with fluid or solid particles of matter from the patient that may be generated during the course of a surgical procedure. The barrier may substantially prevent the transfer of any foreign particles emitted by the wearer from being transferred to the patient during the surgical procedure.
Referring to
The surgical garment 12 may be manufactured from any suitable surgical fabric 14 or combinations of fabrics to help repel and/or absorb water, debris and other contaminants. The surgical fabric 14 may include multiple layers. One such layer may be a microporous film that allows gas to pass through the fabric while still maintaining the microbial barrier. In certain configurations, the surgical fabric 14 is one that satisfies the ASTM F1670-98 standard for blood penetration resistance and/or the ASTM F1671-97B standard for viral penetration resistance. In one non-limiting example of the surgical fabric 14, the surgical fabric 14 of the surgical garment 12 has a pore size in the approximate range of 0.05 to 0.20 microns. However, other pore sizes for the surgical fabric 14 are also contemplated.
It is further contemplated that the surgical garment 12 may be constructed of multiple different fabrics coupled to one another to define the barrier. For example, the surgical garment 12 may be primarily constructed from a barrier surgical fabric 14 and a filter fabric 16. The filter fabric 16 may be more permeable, and hence more breathable, than the barrier surgical fabric 14 described above. The filter fabric 16 may be located in an area with a reduced risk of having a microbial particle cross the barrier, such as above the wearer's head or proximate to the crown of the wearer's head, and configured to aid in the circulation of air through the barrier. The barrier surgical fabric 14 may be attached to the filter fabric 16 using any suitable means, such as adhesive, sewing, welding, or a combination thereof.
As illustrated in
The face shield 18 may further comprise an opening 49 proximate to the top portion of the face shield 18. The opening 49 may be generally rectangular-shaped. While not illustrated in the figures, it is further contemplated that the opening 49 may be configured in the shape of a circle, an oval, a square, or any similar polygonal shape. The opening 49 may also be generally centered between the opposing ends of the face shield 18, and serve as an alignment element and/or centering feature. Furthermore, the opening 49 may be positioned on the face shield 18 above the point of attachment for the surgical fabric 14 to the face shield 18, so as to ensure the surgical fabric 14 covers the opening 49 to maintain the barrier provided by the surgical garment 12 between the wearer and the environment. For example, as illustrated in
The surgical garment 12 may also include one or more attachment elements 58 positioned about the surgical garment 12. The attachment elements 58 may also be referred to as a garment fastener or a second member. The attachment elements 58 are configured to releasably secure the surgical garment 12 to the surgical helmet 20. The attachment elements 58 may take any suitable form, and may comprise metal tacks, rivets, buttons, magnets, hook and loop, snaps, or similar types of fasteners, alone or in combination. As illustrated in
Referring again to
Referring to
The surgical helmet 20 further includes a shell 32 that is supported by and located above the headband 22. The shell 32 may be configured in an arcuate shape to fit over the head of the individual wearing the surgical apparel system 10. Other helmet designs are contemplated. Many portions of the shell 32 may be formed to define voids, or open interior spaces. For example, the shell 32 may comprise a center void. The center void may be located toward the rear of the shell 32. There may be an intake opening or aperture in the top portion of the shell 32 to provide access to the center void. The shell 32 may also include additional voids, such as a front void proximate to the front of the shell 32 and a rear void proximate to the rear of the shell 32. The additional voids may be configured to form duct-like structures or passageways within the shell 32. The additional voids may even be interconnected to the center void.
The surgical helmet 20 may include one or more electrically-powered peripheral devices 30, including but not limited to a ventilation assembly, a light, a camera, a microphone or other communication device, a cooling device, or combinations thereof. These devices may be mounted to and/or attached at various locations and orientations relative to the surgical helmet 20. Each of the peripheral devices 30 may be configured to receive commands that affect the operating state of the corresponding peripheral device 30. For example, each of the peripheral devices 30 can receive on/off commands. Alternatively, the peripheral devices 30 may receive commands that change one or more settings of the peripheral devices 30. Such configurations allow the wearer of the surgical helmet 20 to control the operating state of the various peripheral devices 30 during the surgical procedure. In one specific example, when the peripheral device is a ventilation assembly 30, the ventilation assembly 30 may be configured to receive various commands to control the actuation and/or adjust the speed of the fan in the ventilation assembly 30. Alternatively, when the peripheral device is a cooling device 30, the cooling device 30 may be configured to receive commands to control the intensity of the cooling output provided by the cooling strip. When the peripheral device is a microphone 30, the microphone 30 may be configured to receive commands to control the volume of the audible signal produced by the microphone. When the peripheral device is a light 30, the light 30 may be configured to receive commands to control the direction and/or intensity of light emitted. The peripheral devices 30 may of course be configured to be responsive to other types of commands that control the operation of the peripheral devices 30.
Wearing the surgical apparel system 10, including the surgical garment 12, over a wearer's head can inevitably result in the buildup of carbon dioxide and increased temperatures within the surgical garment 12 as a result of the wearer's normal breathing. An increase in temperature underneath the surgical garment 12 can also result in the buildup of water vapor on the wearer and/or the face shield 18, resulting in the wearer's view being obstructed. In order to prevent these undesirable effects, the surgical helmet 20 of the surgical apparel system 10 may be configured for the attachment and/or inclusion of one or more peripheral devices 30 described above, such as the ventilation assembly, the cooling device, etc. Certain features of the surgical helmet 20, the peripheral devices 30, and the surgical garment 12 may be found in one or more of the following U.S. Patents, which are hereby incorporated by reference: U.S. Pat. Nos. 1,481,019; 1,622,311; 1,973,677; 7,735,156; 7,752,682; 8,234,722; 8,282,234; 8,407,818; 8,819,869; and 9,173,437.
The ventilation assembly 30 illustrated in
The exemplary ventilation assembly 30 may include a front bellows 36 or duct-like structure that extends forward from the front void in the front of the shell 32 and connects to a front nozzle 40. The front nozzle 40 may be mounted to the front of the headband 22. The ventilation assembly 30 may further include a rear bellows 34 or duct-like structure that extends from the rear void in the rear of the shell 32 to a rear nozzle (not shown in figures). The rear nozzle may be mounted to the back of the headband 22. When the ventilation assembly 30 of the surgical helmet 20 is actuated, the fan draws air in through the surgical garment 12 into the opening in the top of the shell 32 and disperses the air outward through the additional voids. For example, the ventilation assembly 30 may be configured to draw air through the filter fabric 16 of the surgical garment 12. The air is then discharged through front bellows 36 and rear bellows 34, respectively. The air that flows through the front bellows 36 is discharged through the front nozzle 40 in front of the face of the wearer. The air discharged through the front nozzle 40 may be discharged against the face shield 18 and/or on the face of the wearer. The air that flows through the rear bellows 34 is discharged through the rear nozzle. The rear nozzle is positioned so as to open below the headband 22. The air discharged from the rear nozzle can be discharged against the back of the neck of the wearer.
The front nozzle 40 of the surgical helmet 20 may include a block 42. The block 42 is the portion of the front nozzle 40 that is mounted to the headband 22 or a component of the surgical helmet 20 integral with the headband 22. In the illustrated version of the system 10, the block 42 is mounted to a strap that is part of the headband 22.
The surgical helmet 20 may include a face frame 24 that is coupled to the front nozzle 40 or block 42 of the surgical helmet 20. The face frame 24 may comprise an upper beam 29 with opposing lateral portions 29A, 29B. The upper beam 29 may be positioned to generally span across the forehead of the wearer of the surgical helmet 20. The upper beam 29 may also comprise coupling feature 146, such as a protrusion 46. The protrusion 46 may be configured to extend distally outward and upward from the upper beam 29. The protrusion 46 may be positioned proximate the center of the upper beam 29. While the exemplary configuration of the upper beam 29 illustrated in
The face frame 24 may comprise a first post 26 and a second post 27. Each of the first post 26 and second post 27 may further comprise an upper portion 26A, 27A, and a lower portion 26B, 27B, respectively. The upper portion 26A, 27A of each of the first post 26 and second post 27 may be coupled to the opposing lateral portions 29A, 29B of the upper beam of the face frame 24 and extend in a generally downward direction from the upper beam 29. The first post 26 and second post 27 of the face frame 24 may be constructed from a generally flexible or pliable material.
A lower beam 28 may extend between the opposed lower portions 26B, 27B of the first and second posts 26, 27. The face frame 24 is formed so that the lower beam 28 is located below and slightly forward of the chin of the person wearing the surgical helmet 20. The lower beam 28 may be bowed outwardly from the opposed lower portions 26B, 27B of the posts 26, 27. The face frame 24 may extend outwardly from the front nozzle 40 and/or block 42 of the surgical helmet 20 such that the face frame 24 is positioned forward of and generally encircles the face of the wearer when the surgical helmet 20 is secured to the wearer's head.
A plurality of coupling members 48, such as magnets, hook and loop, metal rivets, snaps, or similar type fasteners, may be mounted to the face frame 24 and configured to align and/or attach to the face shield 18 of the surgical garment 12. Each coupling member 48 may be positioned on the face frame 24 proximate to the opposed free ends of the first and second posts 26A, 26B and/or adjacent opposing ends of the lower beam 28. Alternatively, the coupling members 48 of the surgical helmet 20 could be arranged or otherwise configured in any suitable way to cooperate with the complementary attachment elements 58 of the face shield 18, as described above, to releasably secure the surgical garment 12 to the surgical helmet 20. For example, the protrusion 46 extending from the front nozzle 40 may be replaced with a coupling member 48 configured to cooperate with a complementary attachment element 58 on the surgical garment 12.
As described above, in one configuration of the system 10, the face shield 18 of the surgical garment 12 may comprise an opening 49 proximate the top edge of the face shield 18. The opening 49 in the face shield 18 may be configured to receive the protrusion 46 protruding from the front nozzle 40 of the surgical helmet 20 or from another portion of the surgical helmet. The opening 49 and the protrusion 46 may be configured to releasably secure the face shield 18 and/or surgical garment 12 to the surgical helmet 20. Furthermore, the opening 49 and the protrusion 46 may serve as an alignment feature configured to align the face shield 18 with the surgical helmet 20, such that the face shield 18 will be positioned in front of the wearer's face when the system 10 is worn. While not shown in the figures, it should be understood that it has been contemplated that the face shield 18 may include additional openings 49 spaced laterally across the upper portion of the face shield 18 to provide points of attachment between the face shield 18 and surgical helmet 20, and the surgical helmet 20 may be configured to include additional protrusions 46 correspondingly arranged relative to the additional openings 49 of the face shield 18. For example, a plurality of protrusions 46 may extend from the headband 22 and/or front nozzle 40, and the face shield 18 may be configured to include complementary openings 49 laterally spaced across the upper portion of the face shield 18 that releasably engage the plurality of protrusions 46 when attaching the surgical garment 12 to the surgical helmet 20.
Furthermore, as described above, the face shield 18 and/or surgical fabric 14 may comprise a plurality of attachment elements 58 arranged about the surgical garment 12. In the example configuration of the surgical garment 12 that is illustrated in
In operation, once the opening 49 in the face shield 18 is seated on the protrusion 46 of the surgical helmet 20, the face shield 18 may then be flexed around the surgical helmet 20 and/or face frame 24 to matingly engage the attachment elements 58 spaced about the periphery of the face shield 18 with the complementary coupling members 48 on the face frame 24 of the surgical helmet 20. The size of the face shield 18, as well as the spacing and/or position of the attachment elements 58 on the surgical garment 12 may be changed to alter the curvature and/or shape of the face shield 18 when attached to the surgical helmet 20. For example, the attachment elements 58 on the surgical garment 12 may be spaced closer together to reduce the curvature of the face shield 18 when it is attached to the surgical helmet 20. Alternatively, the attachment elements 58 on the surgical garment 12 may be spaced farther apart to increase the curvature of the face shield 18 when it is attached to the surgical helmet 20. Furthermore, the curvature and/or arc of the face shield 18 may also be modified or adapted by the size and/or shape of the attachment element(s) 58 of the face shield 18 and/or the corresponding coupling member(s) 48 of the surgical helmet 20. The size of the protrusion 46 may be similarly adapted to manipulate the curvature or arc of the face shield 18. Altering the curvature of the face shield 18 may help to reduce glare or provide an expanded/reduced peripheral view through the face shield 18. While not illustrated in the figures, it should be understood that alternative configurations for securing the surgical garment 12 and/or face shield 18 to the surgical helmet 20 are also contemplated. For example, in one alternative configuration, the transparent face shield 18 may not include a rectangular opening 49, but instead comprise only a plurality of attachment elements 58, such as rivets or magnets, spaced about the transparent face shield 18 and/or surgical garment 12 and configured to couple to complementary magnets or similar coupling members 48 spaced about the face frame 24 of the surgical helmet 20. For example, the complementary magnets or similar coupling members 48 may be secured to the shell 32, headband 22, and/or face frame 24. The surgical garment 12 and the surgical helmet 20 of the surgical apparel system 10 described above are typically removably coupled to allow for disposal of the surgical garment 12 and reuse of the surgical helmet 20 following a procedure or exam.
Referring to
The second configuration of the surgical apparel system 110 may comprise a surgical garment assembly comprising a surgical garment 112 configured for attachment to a surgical helmet 120. As described above, the surgical garment 112 may provide a barrier, such as a microbial barrier, between the wearer and the surrounding environment. The barrier created by the surgical garment 112 may benefit both the wearer and the patient. The barrier provided by the surgical garment 112 may substantially eliminate the likelihood that the wearer may come into contact with fluid or solid particles of matter from the patient that may be generated during the course of a surgical procedure. The barrier may substantially prevent the transfer of any foreign particles emitted by the wearer from being transferred to the patient during the surgical procedure.
Referring to
The attachment elements 158 may comprise a ferromagnetic material. In other words, the attachment element may comprise iron, nickel, cobalt, gadolinium, dysprosium, or alloys thereof, or combinations thereof. It is contemplated that the entirety of the attachment element 158 consists of the ferromagnetic material. It is also contemplated that the attachment element 158 comprises both ferromagnetic material and diamagnetic material. For example, the attachment elements 158 may comprise a diamagnetic material which has been coated with a ferromagnetic material. Alternatively, the attachment elements 158 may be formed from a ferromagnetic material as a core, and then coated with a plastic or similar non-magnetic coating configured to provide a sterile and/or wear-resistant surface. Other arrangements of the diamagnetic and magnetic material are contemplated for the attachment element 158. It should be appreciated that the surgical garment 112, and all components thereof, may be configured similarly and/or comprise the features of the surgical garment(s) 12 described above.
The surgical garment 112 may also comprise a tab 147. The tab 147 may be disposed on the wearer side or interior of the surgical garment 112. The tab 147 may comprise a pair of opposing edges and define an opening 149. As illustrated in
Alternatively, while not illustrate in the figures, it is further contemplated that the tab 147 may be formed separate from the transparent shield 118. In this configuration, the tab 147 may be coupled directly to the interior surface of the fabric 114 of the surgical garment 112. The tab 147 may be formed from a plastic similar to the transparent shield 118 and may be coupled to the surgical garment 112 by an epoxy, glue, or similar adhesive. Alternatively, the tab 147 may be formed from a fabric similar to the fabric 114 of the surgical garment 112, wherein the tab 147 may be sewn or coupled to the surgical garment 112 by an adhesive. Furthermore, the opening 149 may be entirely defined by the tab 147.
Similar to the system 10 described above, the configuration of the system 110 illustrated in
Referring to
The upper beam 129 may further comprise a coupling feature 146, such as a protrusion, configured to removably engage the transparent shield 118 and/or surgical garment 112. The coupling feature 146 may comprise a protrusion, magnetic member, ferromagnetic member, hook and loop, or similar coupling mechanism configured to releasably engage the opening 149 in the tab 147 to align and/or couple the surgical garment 112 to the surgical helmet 120. For example, as illustrated in
The face frame 124 may comprise a first post 126 and a second post 127. The first and second posts 126, 127 may be coupled to the upper beam 129, wherein the upper beam 129 is configured to extend across the front of the surgical helmet 120. For example, as illustrated in
The face frame 124 may further comprise a lower beam 128 that may extend between the opposed free ends of the first and second posts 126, 127. The face frame 124 is formed so that the lower beam 128 is located below and slightly forward of the chin of the person wearing the surgical helmet 120. The lower beam 128 may be bowed outwardly from the free ends of the posts 126, 127. The face frame 124 may extend outwardly from the upper beam 129 such that the face frame 124 is positioned forward of and generally encircles the face of the wearer when the surgical helmet 120 is secured to the wearer's head. Collectively, the combination of the upper beam 129, the first and second posts 126, 127, and the lower beam 128 may also be referred to as a chin bar, as they generally define an opening positioned in front of the wearer's face and extend below the wearer's chin when the surgical helmet is positioned on top of the wearer's head.
A plurality of coupling members 148 may be mounted to or within the face frame 124. The coupling members 148 comprise magnetic material and are configured to align and/or attach the transparent shield 118 of the surgical garment 112 to the surgical helmet 120. Each coupling member 148 may be positioned on the face frame 124 proximate to the opposed first and second posts 126, 127 and/or adjacent opposing ends of the lower beam 128. Alternatively, the coupling members 148 of the surgical helmet 120 could be arranged or otherwise configured in any suitable way to cooperate with the complementary attachment elements 158 of the surgical garment 112 to releasably secure the surgical garment 112 to the surgical helmet 120. For example, as illustrated in
Referring to
The coupling member 148 may comprise one of a ferromagnetic material or a magnetic material. This may include the coupling member 148 being formed of or constructed from a ferromagnetic material or a magnetic material. It is also contemplated that only a portion of the coupling member 148 comprises a ferromagnetic material or a magnetic material. For example, the coupling member 148 may be injection-molded plastic and coated with a ferromagnetic material or magnetic material. Alternatively, the coupling member 148 may be formed from a ferromagnetic material or magnetic material, and then coated with a plastic or similar coating to provide a sterile and/or wear-resistant surface. It is also contemplated that a magnet may be “over-molded” with a plastic material to define the coupling member 148. Generally, the coupling member 148 may comprise the other of the ferromagnetic material or magnetic material relative to the attachment element(s) 158 of the surgical garment 112 in order to create a magnetic attraction between the coupling member(s) 148 and the attachment element(s) 158 to couple the surgical garment 112 to the surgical helmet 120.
Similar to the transparent face shields 18, described above, the transparent shield 118 may comprise a portion of the surgical garment 112 that allows the wearer to see through the barrier provided by the surgical garment 112. The transparent shield 118 is generally a sheet-like structure and may have a thickness of approximately 1 mm or less. The transparent shield 118 may be mounted and/or attached to an opening or cut-out formed in the surgical fabric 114 of the surgical garment 112. The surgical fabric 114 may be attached around the periphery or edge of the transparent shield 118 by sewing, snaps, hook and loop, adhesive, welding, or combinations thereof. The transparent shield 118 may be constructed from a transparent material, such as a polycarbonate. One such polycarbonate is sold under the trademark LEXAN™ by Sabic. The transparent shield 118 of the surgical garment 112 may also be tinted to protect the wearer's eyes from heightened exposure to bright lights. Furthermore, the transparent shield 118 may be flexible such that the transparent shield 118 may be curved to accommodate different head sizes, as will be described below.
The transparent shield 118 may further comprise the tab 147 described above, with regard to the surgical garment 112. The tab 147 may extend from the top portion of the transparent shield 118 and may define at least a portion of the opening 149. The opening 149 may be generally rectangular-shaped. While not illustrated in the figures, it is further contemplated that the opening 149 may be configured in the shape of a circle, an oval, a square, or any similar polygonal shape. The opening 149 may also be generally centered between the opposing ends of the transparent shield 118 and serve as an alignment element configured to interact with the alignment channel 145 of the helmet 120 described above. Furthermore, the opening 149 may be positioned on the transparent shield 118 above the point of attachment for the surgical fabric 114 to the transparent shield 118, so as to ensure the surgical fabric 114 covers the opening 149 to maintain the barrier provided by the surgical garment 112 between the wearer and the environment. While not illustrated in the figures, as previously discussed, the tab 147 may be formed separate from the transparent shield 118 and coupled directly to the interior of the surgical garment 112. Aside from being formed separate from the transparent shield 118, the tab 147 may still comprise all of the same or similar features of the tab 147 that is formed as part of the transparent shield 118. The transparent shield 118 may further comprise one or more apertures 149 positioned in the bottom portion of the transparent shield 118 and be configured to couple the attachment elements 158 to the transparent shield 118.
Referring to
Similar to the configurations of the surgical helmet 20, 120 described above, the third configuration of the surgical helmet 220 may comprise one or more peripheral devices 230, such as a ventilation assembly. The surgical helmet 220 illustrated in
The front nozzle 240 of the surgical helmet 220 may include a block 242. The block 242 is the portion of the front nozzle 240 that is mounted to the headband 222 or a component of the surgical helmet 220 integral with the headband 222.
The surgical helmet 220 may include a face frame 224 that is coupled to the front nozzle 240 or block 242 of the surgical helmet 220. The face frame 224 may comprise an upper beam 229 with opposing lateral portions 229A, 229B. The upper beam 229 may be positioned to generally span across the forehead of the wearer of the surgical helmet 220. The upper beam may also comprise a protrusion 246. The protrusion 246 may be configured to extend distally outward and upward from the upper beam 229. The protrusion 246 may be positioned proximate the center of the upper beam 229. While the exemplary configuration of the upper beam 229 illustrated in
The face frame 224 may comprise a first post 226 and a second post 227. Each of the first post 226 and second post 227 may further comprise an upper portion 226A, 227A, and a lower portion 226B, 227B, respectively. The upper portion 226A, 227A of each of the first post 226 and second post 227 may be coupled to the opposing lateral portions 229A, 229B of the upper beam 229 of the face frame 224 and extend in a generally downward direction from the upper beam 229. The first post 226 and second post 227 of the face frame 224 may be constructed from a generally flexible or pliable material.
A lower beam 228 may extend between the opposed lower portions 226B, 227B of the first and second posts 226, 227. The face frame 224 is formed so that the lower beam 228 is located below and slightly forward of the chin of the person wearing the surgical helmet 220. The lower beam 228 may be bowed outwardly from the opposed lower portions 226B, 227B of the posts 226, 227. The face frame 224 may extend outwardly from the front nozzle 240 and/or block 242 of the surgical helmet 220 such that the face frame 224 is positioned forward of and generally encircles the face of the wearer when the surgical helmet 220 is secured to the wearer's head.
A plurality of coupling members 248, such as magnets, hook and loop, metal rivets, snaps, or similar type fasteners, may be mounted to the face frame 224 and configured to align and/or attach one of the transparent shields 18, 118 of the surgical garments 12, 112 described above. Each coupling member 248 may be positioned on the face frame 224 proximate to the opposed free ends 226A, 226B of the posts 226, 226 and/or adjacent opposing ends of the lower beam 228. Alternatively, the coupling members 248 of the surgical helmet 220 could be arranged or otherwise configured in any suitable way to cooperate with the complementary attachment elements 58, 158 of the transparent shield 18, 118, as described above, to releasably secure the surgical garment 12, 112 to the surgical helmet 220. For example, the protrusion 246 extending from the upper beam 229 may be replaced with a coupling member 248 configured to cooperate with a complementary attachment element 58, 158 on the surgical garment 12, 112.
The face frame 224 may further comprise a sliding mechanism 252. The sliding mechanism 252 may comprise a portion of the first post 226 and second post 227. As illustrated in
The sliding mechanism 252 may comprise an inner member 253 and an outer member 255 that slidably engage one another to alter and/or manipulate the length of the first post 226 and second post 227. For example, the sliding mechanism 252 may slide between a first position, a second position, or any intermediary position between the first and second position. When the sliding mechanism 252 is in the first position, the first post 226 and second post 227 may have a first length defining a first distance between the upper beam 229 and the lower beam 228. This may also be referred to as a first configuration of the face frame 224. Alternatively, when the sliding mechanism 252 is in the second position, the first post 226 and second post 227 may have a second length defining a second distance between the upper beam 229 and the lower beam 228. This may also be referred to as a second configuration of the face frame 224. The face frame 224 may also comprise a plurality of intermediate configurations wherein the sliding mechanism 252 is positioned at a point between the first position and the second position. This allows for the length of the face frame 224 of the surgical helmet 220 to be adjusted based on the specific size and characteristics of the individual wearing the surgical helmet. For example, an individual with a small head and/or a shorter neck may desire a shorter distance between the upper beam 229 and lower beam 228 to prevent the lower beam 228 from contacting and/or becoming ensnared on the wearer's chest. Alternatively, an individual with a larger head and/or a longer neck may desire a longer distance between the upper beam 229 and lower beam 228 to maximize viewing area provided by the transparent shield 18, 118 of the surgical garment 12, 112 that is coupled to the surgical helmet 220.
The inner member 253 and the outer member 255 of the sliding mechanism 252 may also comprise complementary features such as a recess or aperture 254 and protrusion 256 to define the various lengths of the first post 226 and second post 227. For example, the outer member 255 may comprise a plurality of apertures 254 spaced along the length of the inner member 253. The inner member 253 may then comprise at least one protrusion 256 configured to matingly engage the plurality of apertures 254 as the outer member 255 is slid along the length of the inner member 253. The protrusion 256 when engaging one of the plurality of recess 254 may be configured to create a friction fit holding the inner member 253 and outer member 255 in place relative to one another until an external force is applied to move the protrusion 256 from the current recess 254 to one of the other recesses 254 of the inner member 253. While the outer member 255 is described as having a plurality of recesses 254 and the inner member 253 as having a complementary protrusion 256, it is further contemplated that the inner member 253 may comprise the protrusion 256 and the outer member 255 may comprise the complementary plurality of apertures or recesses 254 for adjusting the sliding mechanism 252. Furthermore, while a plurality of apertures or recesses 254 and complementary protrusion 256 is described and illustrated as means of adjusting the sliding mechanism 252, other configurations of the sliding mechanism 252 are contemplated. For example, the sliding mechanism 252 may be configured as a rails system with a friction fit for adjusting the length of the first and second posts 226, 227. Alternatively, the sliding mechanism 252 may comprise a mechanical lever and stops for adjusting the length of the posts 226, 227. This list of exemplary configurations of the sliding mechanism 252 is not intended to be exhaustive.
The face frame 224 may further comprise a joint 260 defining a pivot point. The joint may also be referred to as a hinge, pivot, swivel, elbow, juncture, bracket or similar fixture capable of pivoting or rotating. The joint 260 may be positioned at any point along the length of the posts 226, 227 between the upper beam 229 and the lower beam 228. The joint 260 may define the upper portions 226A, 227A, and the lower portions 226B, 227B of the posts 226, 227, wherein the upper portions 226A, 227A are located above the joint 260 (closer to the upper beam 229) and the lower portions 226B, 227B are located below the joint 260 (closer to the lower beam 228). It is contemplated that the joint 260 may be configured and/or utilized to removably couple the upper portions 226A, 227A of the posts 226, 227 to the lower portions 226B, 227B of the posts 226, 227. It is also contemplated that the joint 260 may be configured and/or utilized to removably couple the posts 226, 227 to the upper beam 229.
The joint 260 may be configured to allow the lower portions 226B, 227B of the posts 226, 227 to be rotated relative to the upper portions 226A, 227A about the pivot point. The joint 260 may serve to manipulate the lower portions 226B, 227B of the posts 226, 227 and/or the lower beam 228 relative to the upper portions 226A, 227A of the posts 226, 227 and/or the upper beam 229. For example, the joint 260 may be utilized pivot the lower beam 228 distally away from the neck and/or chest of the individual wearing the surgical helmet 220. This may serve to define a larger volume under/within the surgical garment 12, 112 to produce better air flow under and/or within the surgical garment 12, 112. This may serve to space the lower beam 228 further away from the wearer's chest and prevent the face frame 224 from becoming ensnared on the wearer's chest. Alternatively, the joint 260 may be utilized pivot the lower beam 228 proximally toward the neck and/or chest of the individual wearing the surgical helmet 220. This may serve to bring the transparent shield 18, 118 of the surgical garment 12, 112 closer the wearer's face improving the wearer's field of view and reducing glare produced on the surface of the transparent shield 18, 118.
While
Referring to
Similar to as described above, the surgical helmet 320 may comprise a face frame 324 that is coupled to the front nozzle 340 or block 342 of the surgical helmet 320. The face frame 324 may comprise an upper beam 329 with opposing lateral portions 329A, 329B. The upper beam 329 may be positioned to generally span across the forehead of the wearer of the surgical helmet 320. The upper beam 329 may also comprise a protrusion 346. The protrusion 346 may be configured to extend distally outward and upward from the upper beam 329. The protrusion 346 may be positioned proximate the center of the upper beam 329. While the exemplary configuration of the upper beam 329 illustrated in
Referring to
The coupling assembly 362 may also comprise a coupling arm 374 intended to slidably engage a corresponding channel 372 of the front nozzle 340 or block 342 when the face frame 324 is coupled to the front nozzle 340 or block 342 of the surgical helmet 320. The channel 372 may define the path on which the face frame 324 may be slid when the control member 364 is manipulated to disengage the engaging member 368 from the teeth 370 of the front nozzle 340 or block 342.
The face frame 324 may comprise a first post 326 and a second post 327. Each of the first post 326 and second post 327 may further comprise an upper portion 326A, 327A, and a lower portion 326B, 327B, respectively. The upper portion 326A, 327A of each of the first post 326 and second post 327 may be coupled to the opposing lateral portions 329A, 329B of the upper beam 329 of the face frame 324 and extend in a generally downward direction from the upper beam 329. The first post 326 and second post 327 of the face frame 324 may be constructed from a generally flexible or pliable material.
A lower beam 328 may extend between the opposed lower portions 326B, 327B of the posts 326, 327. The face frame 324 is formed so that the lower beam 328 is located below and slightly forward of the chin of the person wearing the surgical helmet 320. The lower beam 328 may be bowed outwardly from the opposed lower portions 326B, 327B of posts 326, 327. The face frame 324 may extend outwardly from the front nozzle 340 and/or block 342 of the surgical helmet 320 such that the face frame 324 is positioned forward of and generally encircles the face of the wearer when the surgical helmet 320 is secured to the wearer's head.
A plurality of coupling members 348, such as magnets, hook and loop, metal rivets, snaps, or similar type fasteners, may be mounted to the face frame 324 and configured to align and/or attach one of the transparent shields 18, 118 of the surgical garments 12, 112 described above. Each coupling member 348 may be positioned on the face frame 324 proximate to the opposed free ends 326B, 327B of the posts 326, 327 and/or adjacent opposing ends of the lower beam 328. Alternatively, the coupling members 348 of the surgical helmet 320 could be arranged or otherwise configured in any suitable way to cooperate with the complementary attachment elements 58, 158 of the transparent shield 18, 118, as described above, to releasably secure the surgical garment 12, 112 to the surgical helmet 320. For example, the protrusion 346 extending from the upper beam 329 may be replaced with a coupling member 348 configured to cooperate with a complementary attachment element 58, 158 on the surgical garment 12, 112.
Similar to the face frame 224 described above, the face frame 324 of
While not illustrated in
Referring to
Referring to
The upper beam 429 may further comprise a coupling feature 446 configured to removably engage the transparent shield 118 and/or surgical garment 112. The coupling feature 446 may comprise a protrusion, magnetic member, ferromagnetic member, hook and loop, or similar coupling mechanism configured to releasably engage the opening 149 in the tab 147 to align and/or couple the surgical garment 112 to the surgical helmet 420.
The face frame 424 may also comprise a first post 426 and a second post 427 that extend downwardly from the upper beam 429. Each of the first post 426 and second post 427 may further comprise an upper portion 426A, 427A, and a lower portion 426B, 427B, respectively. The upper portions 426A, 427A of each of the first post 426 and second post 427 may be coupled to the opposing lateral portions 429A, 429B of the upper beam 429 of the face frame 424 and extend in a generally downward direction from the upper beam 429. The first post 426 and second post 427 of the face frame 424 may be constructed from a generally flexible or pliable material. The first and second posts 426, 427 may be coupled to the upper beam 429. For example, as illustrated in
The face frame 424 may further comprise a lower beam 428 that may extend between the opposed free ends of the posts 426, 427. The face frame 424 is formed so that the lower beam 428 is generally located below and slightly forward of the chin of the person wearing the surgical helmet 420. The lower beam 428 may be bowed outwardly from the free ends of posts 426, 427. The face frame 424 may extend outwardly from the upper beam 429 such that the face frame 424 is positioned forward of and generally encircles the face of the wearer when the surgical helmet 420 is secured to the wearer's head.
A plurality of coupling members 448 may be mounted to or within the face frame 424. The coupling members 448 may comprise a magnetic material and are configured to align and/or attach the transparent shield 118 of the surgical garment 112 to the surgical helmet 420. Alternatively, the coupling members/complementary attachment elements may be hook and loop fasteners or other suitable implementation. Each coupling member 448 may be positioned on the face frame 424 proximate to the opposed posts 426, 427 and/or adjacent opposing ends of the lower beam 428. Alternatively, the coupling members 448 of the surgical helmet 420 could be arranged or otherwise configured in any suitable way to cooperate with the complementary attachment elements 158 of the surgical garment 112 to releasably secure the surgical garment 112 to the surgical helmet 420.
The face frame 424 may further comprise a sliding mechanism 452. The sliding mechanism 452 may comprise a portion of the first post 426 and second post 427. As illustrated in
As illustrated in
It is also contemplated that the face frame 424 may further comprise a repositionable coupling feature 446. Referring to
Referring to
The inner member 453 and the outer member 455 of the sliding mechanism 452 may also comprise complementary features such as a recess 454 and protrusion 456 to define the various lengths of the first post 426 and second post 427. For example, the inner member 453 may comprise a plurality of recesses 454 spaced along the length of the inner member 453. The outer member 455 may then comprise at least one protrusion 456 configured to matingly engage the plurality of recesses 454 as the outer member 455 is slid along the length of the inner member 453. The protrusion 456 when engaging one of the plurality of recesses 454 may be configured to create a friction fit, holding inner member 453 and outer member 455 in place relative to one another until an external force is applied to move the protrusion 456 from the current recess 454 to one of the other recesses 454 of the inner member 453. The protrusion 456 may be coupled to a biasing member 457 configured to create the friction fit between the protrusion 456 and the recess 454. The biasing member 457 may bias the protrusion 456 toward the recess 454 to assist in securing the sliding mechanism 452 in place until an external force is applied to the sliding mechanism 452. While the inner member 453 is described as having a plurality of recesses 454 and the outer member 455 as having a complementary protrusion 456, it is further contemplated that the inner member 453 may comprise the protrusion 456 and the outer member 455 may comprise the complementary plurality of recesses 454 for adjusting the sliding mechanism 452. Furthermore, while a plurality of recesses 454 and complementary protrusion 456 is described and illustrated as a means of adjusting the sliding mechanism 452, other configurations of the sliding mechanism 452 are contemplated. For example, the sliding mechanism 452 may be configured as a rails system with a friction fit for adjusting the length of the posts 426, 427. Alternatively, the sliding mechanism 452 may comprise a mechanical lever and stops for adjusting the length of the first and second posts 426, 427. This list of exemplary configurations of the sliding mechanism 452 is not intended to be exhaustive.
While not illustrated in
Referring to
To couple the transparent shield 118, 118A, 118B, and by extension the surgical garment 112, to the surgical helmet 420, the transparent shield 118, 118A, 118B may be positioned with the opening 149 in the tab 147 above the alignment channel 445 and the protrusion 446 (see
As mentioned above, the coupling member 448 comprises one of a ferromagnetic material or a magnetic material and the attachment element 158, 158A, 158B comprises the other of the ferromagnetic material or magnetic material, so that the coupling member 448 and the attachment element 158, 158A, 158B may be magnetically attracted to one another. In the illustrated configurations, the coupling member 448 may comprise a magnetic material, and hence a magnetic field may emanate from or otherwise be generated by the coupling member 448. When the coupling member 448 is coupled to the attachment element 158, 158A, 158B, the magnetic field surrounding the component comprising the magnetic material will be altered when the component comprising the ferromagnetic material is placed adjacent to it.
As described above, the face frame 424 may comprise a sliding mechanism 452 for varying the length of the posts 426, 427 of the face frame 424. As the length of the posts 426, 427 are manipulated using the sliding mechanism 452, the distance between the upper beam 429 and the lower beam 428 is altered. In configurations of the face frame 424 where the protrusion 446 of the upper beam 429 and the coupling member(s) 448 of the face frame 424 are on opposing sides of the sliding mechanism 452, the distance between the protrusion 446 and the coupling member(s) 448 will also change. This may require that different transparent shield 118, 118A, 118B and/or garment 112 configurations be utilized based on the position of the sliding mechanism 452 and/or the length of the posts 426, 427. For example, as illustrated in
Alternatively, as illustrated in
While not illustrated, it is further contemplated that additional configurations of the transparent shield 118 including different spacing's between the opening 149 and the attachment element(s) 158 may be required to correspond to additional positions of the sliding mechanism 452 and/or lengths of the posts 426, 427 of the face frame 424.
For example, an exemplary configuration of the system may comprise a surgical helmet a first face frame, a second face frame, a first surgical garment, and a second surgical garment. The first face frame may comprise a first upper beam having a first coupling feature, a first pair of posts, and a first lower beam. The first face frame may also comprise a first attachment element at least partially disposed within the first face frame, the first coupling feature and the first attachment element defining a first coupling dimension, such as a height or length. The second face frame may comprise a second upper beam having a second coupling feature, a second pair of posts, and a second lower beam. The second face frame may also comprise a second attachment element at least partially disposed within the second face frame, the second coupling feature and the second attachment element defining a second coupling dimension. The first surgical garment may comprise a first shield having a first aperture and a first coupling element, wherein the first aperture and the first coupling element define a third coupling dimension. The second surgical garment may comprise a second shield having a second aperture and a second coupling element, wherein the second aperture and the second coupling element define a fourth coupling dimension. The system may be configured such that the first coupling dimension of the first face frame corresponds to the third coupling dimension of said first surgical garment to allow the first surgical garment to couple to the first face frame. The system may further be configured such that the second coupling dimension of the second face frame corresponds to the fourth coupling dimension of the second surgical garment to allow the second surgical garment to couple to the second face frame. This allows for the system to incorporate various face frames with a single surgical helmet, wherein the face frame may be sized to best accommodate the needs of the individual wearing the surgical helmet. For example, as described above, an individual with a small head and/or a shorter neck may prefer a face frame with a smaller coupling dimension, i.e. the shorter distance between the coupling feature and the attachment element of the face frame. A smaller coupling dimension may prevent the face frame from contacting and or snaring on the chest of the individual when wearing the system. This individual may attach a face frame comprising a smaller coupling dimension to the surgical helmet and using the corresponding surgical garment and/or transparent shield. Alternatively, wherein an individual may prefer a larger coupling dimension, which may provide a larger transparent shield and greater/larger field of view, the individual may attach a face frame comprising a larger coupling dimension to the surgical helmet and use the corresponding surgical garment and/or transparent shield. It is contemplated that the system may comprise any number of face frames, each of which may vary in size, shape, and/or orientation. The system may similarly comprise any number of surgical garments, including a transparent shield, that may also vary by size, shape, and configuration to fit any or all of the various configurations of the face frame.
The system may be configured such that a face frame coupled to the surgical helmet may be swapped out or exchanged for a different configuration of the face frame at any time. For example, the first face frame may be coupled to the helmet for a first procedure to be completed by medical professional number 1. After completion of the first procedure, the first face frame may be removed from the surgical helmet, and the second face frame may be coupled to the surgical helmet for a second procedure to be completed by medical professional number 2. The first face frame and second face frame may be swapped out from the surgical helmet to accommodate differing size and/or anatomical features of medical professional number 1 compared to medical professional number 2. The face frame may also be swapped in the middle of the procedure.
It is also contemplated that the face frames may be swapped out based on type of procedure to be performed. For example, it is completed that the first face frame may correspond to a surgical garment that provides better peripheral view based on the size and/or shape of the corresponding surgical garment and transparent shield. However, it is also contemplated that the second face frame may comprise a size and/or shape to accommodate a light being coupled to the surgical helmet or face frame. For example, the second face frame may be configured to provide an attachment feature for coupling a light or other peripheral device to the second face frame. The face frames may also be swapped out and/or removed as part of the sterilization/cleaning process following execution of a medical procedure.
Referring to
Various features and configurations of a surgical helmet 20, 120 to be used as part of a surgical apparel system 10, 110 are described above. The surgical helmet 20, 120 may generally comprise a face frame 24, 124 that may extend downwardly from the front portion of the surgical helmet 20, 120 and be positioned generally in front of the wearer's face when the surgical helmet 20, 120 is worn by a medical professional. As discussed above, the face frame 124 may be reconfigurable, such that the face frame 124 may include pivotable and/or extendable portions. It is also contemplated that the face frame 124 may be removably coupled to the surgical helmet 20, 120.
Referring to
The upper beam 529 may further comprise a coupling feature 546, such as a protrusion, configured to removably engage one of the transparent shields and/or surgical garments described above. The coupling feature 546 may comprise a protrusion, magnetic member, ferromagnetic member, hook and loop, or similar coupling mechanism configured to releasably engage the surgical garment to align and/or couple the surgical garment to the surgical helmet 120. For example, as illustrated in
The upper beam 529 may comprise a mounting member 556, 558 positioned at opposing ends of the lateral portions 529A, 529B of the upper beam 529. As illustrated in
The face frame 524 may comprise a first post 526 and a second post 527. The first and second posts 526, 527 may be coupled to the upper beam 529 by a mounting bracket 553. The mounting bracket 553 may be formed from generally flexible material and be configured to extend from the top end of the first and second posts 526, 527. The mounting bracket 553 may comprise a face frame coupler 552, 554 corresponding to the mounting feature(s) 556, 558 of the upper beam 529 to couple the first and second posts 526, 527 to the upper beam 529. For example, as illustrated in
Where the upper beam 529 is configured to extend across the front of the surgical helmet 120, the mounting feature(s) 556, 558 and the mounting bracket(s) 553 of the first and second posts 526, 527 may be configured to couple with one another to attach the first and second posts 526, 527 to the corresponding lateral portions 529A, 529B of the upper beam 529. For example, as illustrated in
The face frame 524 may further comprise a lower beam 528 that may extend between the opposed free ends of the first and second posts 526, 527. The face frame 524 is formed so that the lower beam 528 is located below and slightly forward of the chin of the person wearing the surgical helmet 120. The lower beam 528 may be bowed outwardly from the free ends of the posts 526, 527. The face frame 524 may extend outwardly from the upper beam 529 such that the face frame 524 is positioned forward of and generally encircles the face of the wearer when the surgical helmet 120 is secured to the wearer's head. Collectively, the combination of the first and second posts 526, 527 and the lower beam 528 may also be referred to as a chin bar, as they generally define an opening positioned in front of the wearer's face and extend below the wearer's chin when the surgical helmet is positioned on top of the wearer's head.
Similar to the chin bars and/or face frames described above, the face frame 524 may comprise a plurality of coupling members 548 that may be mounted to or disposed within the face frame 524. The coupling members 548 comprise magnetic material and are configured to align and/or attach one of the various transparent shields and/or the surgical garments described above to the surgical helmet 120. Each coupling member 548 may be positioned on the face frame 524 proximate to the opposed first and second posts 526, 527 and/or adjacent opposing ends of the lower beam 528. Alternatively, the coupling members 548 of the surgical helmet 120 could be arranged or otherwise configured in any suitable way to cooperate with the complementary attachment elements of the surgical garment to releasably secure the surgical garment to the face frame 524 of the surgical helmet 120. It is contemplated that other types of coupling members 548 may be used in place of and/or in addition to those comprising magnetic materials, such as with hook and loop fasteners, snaps, coupling members comprising ferromagnetic materials, or similar type fasteners. Other configurations are contemplated. Exemplary configurations of coupling members are disclosed in U.S. Pat. No. 10,420,386, which is hereby incorporated by reference in its entirety.
Referring to
While the exemplary face frame 524 illustrated in
Referring to
The upper beam 629 may comprise a mounting feature 656 positioned at opposing ends of the lateral portions 629A, 629B of the upper beam 629. As illustrated in
The face frame 624 may comprise a first post 626 and a second post 627. The first and second posts 626, 627 may be coupled to the upper beam 629 by a mounting bracket 653. The mounting bracket 653 may comprise a face frame coupler 652 corresponding to the mounting feature 656 of the upper beam 629 to couple the first and second posts 626, 627 to the upper beam 629. For example, as illustrated in
Referring to
The upper beam 729 may comprise a mounting feature 756 positioned at opposing ends of the lateral portions 729A, 729B of the upper beam 729. As illustrated in
The face frame 724 may comprise a first post 726 and a second post 727. The first and second posts 726, 727 may be coupled to the upper beam 729 by a mounting bracket 753. The mounting bracket 753 may comprise a face frame coupler 752 corresponding to the mounting feature 756 of the upper beam 729 and configured to couple the first and second posts 726, 727 to the upper beam 729. For example, as illustrated in
Referring to
The face frame 824 may be configured to be removably coupled to the surgical helmet 120. The surgical helmet 120 may comprise one more coupling features 856, 858 disposed on and/or within the shell 132 of the surgical helmet 120. More specifically, a first coupling feature 856 may be disposed on and/or within front bellows 136 or front nozzle 140 of the shell 132 of the surgical helmet 120. The surgical helmet 120 may also comprise a second coupling feature 858 that may be disposed on the shell 132. More specifically, the second coupling feature 858 may be disposed on a support member extending from the shell 132 of the surgical helmet 120. The coupling features 856, 858 may comprise a magnet. Alternatively, the coupling features 856, 858 may comprise a tab, slot, channel, hook and loop, post, aperture, or similar fastening means.
As illustrated in
The face frame 824 may comprise a first post 826 and a second post 827. The first and second posts 826, 827 may extend from the upper beam 829. The face frame 824 may further comprise a lower beam 828 that may extend between the opposed free ends of the first and second posts 826, 827 opposite the upper beam 829.
The face frame 824 may further comprise a bracket 853 extending from each of the opposing lateral portions 829A, 829B of the upper beam 829. The bracket 853 may be configured to extend in a generally proximal direction from the upper beam 829 toward the rear of the surgical helmet 120.
The face frame 824 may further comprise a mass 857 coupled to the proximal portion of the bracket 853 opposite the distal portion that is coupled to the upper beam 829. The mass 857 may also be referred to as a counterweight, counterbalance, ballast, weight, or stabilizer. The mass 857 may comprise a dens material, such as brass, iron, copper, tungsten or steel. It is contemplated that the mass 857 may be permanently or removably coupled to the bracket 853. For example, the mass 857 may be permanently coupled to the bracket 853 using an epoxy or adhesive. It is also contemplated that the mass 857 may be removably coupled to the bracket 853 using a screw, bolt, nut, friction fit or another similar fastening technique or device. The mass 857 may be weighted and positioned relative to the face frame 824 to offset the weight of upper beam 829, posts 826, 827, and the lower beam 828 of the face frame 824 when the face frame 824 is coupled to the surgical helmet 120. The purpose of the mass 857 is to balance the center of gravity of the surgical helmet 120. For example, it is contemplated that the surgical helmet 120 may be designed and configured to be used by a medical professional without a face frame 824. Therefore, it is contemplated that the surgical helmet 120 may be designed and configured to position the center of gravity of the surgical helmet 120 proximate the center of the medical professional's head without the face frame 824. Typically, when coupling additional components to the surgical helmet, such as the face frame 824, the center of gravity is likely to be shifted laterally in the direction where the component is added. For example, when attaching the face frame 824 to the front of the surgical helmet 120, the center of gravity of the surgical helmet 120 would be shifted forward, moving the center of gravity away from the center of the wearer's head. The center of gravity not being positioned over the center of the wearer's head is likely to cause additional strain and/or physical exertion by the wearer to support the surgical helmet 120 with the face frame 824. However, the mass 857 coupled to the proximal end of the bracket 853 may comprise a specific weight relative to the weight of the face frame 824 and or the surgical helmet to offset the shift in the center of gravity of the surgical helmet 120 when the face frame 824 is attached. It is also contemplated that the mass 857 may be positioned at a specific distance along the bracket 853 from the upper beam 829, such that the combination of the weight and the position of the mass 857 relative to the surgical helmet 120 will balance the center of gravity of the surgical helmet 120 in the lateral directions. While the center of gravity of the surgical helmet 120 may move vertically relative to the wearer's head, the center of gravity will remain generally centered over the wearer's head. While the center of gravity of the surgical helmet 120 is generally described relative to the center of the wearer's head, it is contemplated that the preferred location for the center of gravity of the surgical helmet 120 may not be directly over the center of the wearer's head based on the preferred and most beneficial location for loading to be placed on the wearer's head, neck, and/or spine. Describing the use of a mass 857 to maintain the center of gravity over the center of the wearer's head is only for the purpose of explanation and it is contemplated that the mass 857 may be utilized to maintain the center of gravity at any preferred or optimal location over the wearer's head, neck, and or spine.
Referring to
It is also contemplated that the mass 857 may repositionable relative to the surgical helmet 120 to manipulate the location of the center of gravity of the surgical helmet 120 when the face frame 824 is coupled to the surgical helmet 120. Referring to
To accommodate the fastening member 854 being repositionable on the bracket 853, the coupling feature 858 of the surgical helmet 120 may similarly be repositionable. For example, as illustrated in
Referring to
Similar to the face frame 824 described above, the bracket 853 may comprise a plurality of apertures 855A, 855B, 855C that allow the mass 857 and/or the fastening member 854 to be repositioned along the length of the bracket 853. The plurality of apertures 855A, 855B, 855C may be spaced along the bracket 853 correspond to the position of the coupling features 858A, 858B, 858C of the surgical helmet 120, such that the plurality of apertures 855A, 855B, 855C will position the fastening member 854 at a location of the bracket 853 to allow for coupling of the fastening member with one of the coupling features 858A, 858B, 858C of the surgical helmet 120 when coupling the face frame 8245 to the surgical helmet 120.
While not illustrated in the Figures, it is also contemplated that the surgical helmet 120 and the bracket 853 may be configured with a single coupling feature 858 and corresponding fastening member 854, as is illustrated in
Referring to
The shield adjustment mechanism 380A, 380B may be configured as a mechanical actuator similar to a hydraulic cylinder. The shield adjustment mechanism 380A, 380B may comprise a cylinder 384A, 384B and a piston or rod portion 382A, 382B at least partially disposed within the cylinder 384A, 384B. Opposing ends of the shield adjustment mechanism 380A, 380B may be coupled to an interior surface (the surface of the face shield 318A on the wearer side of the surgical garment 12, 112) of the face shield 318 by a hinge 386, a pivot, a joint, or similar pivoting connection. As the shield adjustment mechanism 380A, 380B expands and contracts, the curvature of the face shield 318A is adjusted.
In operation, the wearer may manipulate the curvature of the face shield 318A by flexing the face shield 318A and/or manipulating the shield adjustment mechanism 380A, 380B. For example, the shield adjustment mechanism 380A, 380B may be configured such that the piston 382A, 382B may resist movement within the cylinder 384A, 384B absent the application of an outside force. In this scenario, with the face shield 318A starting from a first state, such as a flat state, as illustrated in
While the shield adjustment mechanism 380A, 380B is illustrated as a piston and cylinder, other configurations and/or actuating devices are contemplated. For example, the shield adjustment mechanism 380A, 380B may be configured as a ratchet and strap mechanism similar to a cable tie. In this exemplary configuration, the strap may comprise an integrated gear rack and the strap may be inserted within the ratchet such that the gear rack engages the lever of the ratchet. The wearer may pull the strap through the ratchet, shortening the length of the strap and defining a curvature in the face shield 318A. The ratchet and strap mechanism may be configured such that, once the strap is pulled through the ratchet, the strap cannot be released. Alternatively, the ratchet may comprise a release button or lever configured to disengage the lever of the ratchet from the gear rack of the strap. These are only but a few examples of potential configurations of the shield adjustment mechanism 380A, 380B and are not intended to be limiting.
The face shield 318A may also comprise one or more attachment elements 358. Exemplary configurations of attachment elements are disclosed in U.S. Pat. No. 10,420,386, which is hereby incorporated by reference in its entirety. As illustrated in
The face shield 318A may also comprise a tab 347 configured to define an opening 349. While the face shield 318A illustrated in
I. A surgical helmet assembly for use with a surgical garment including a coupling element, said assembly comprising: a surgical helmet comprising: a headband for securing said surgical helmet to a wearer; a ventilation unit supported by the headband; a face frame coupled to said surgical helmet, said face frame comprising: an upper beam comprising opposing regions; a first post and a second post, each having a first end and a second end, said first end of each of said first and said second posts being coupled to said opposing regions of said upper beam; a lower beam connecting said second ends of said first and said second posts; and wherein each of said first post and said second post comprises a top member and a bottom member, said bottom member being movably coupled to said top member to provide a variable length of each of said first post and said second post to vary the distance between said upper beam and said lower beam.
II. The surgical helmet assembly of clause I, wherein said top member and said bottom member of each of said first post and said second post are connected by a sliding mechanism.
III. The surgical helmet assembly of clause II, wherein said sliding mechanism further comprises: a plurality of recesses spaced along a length of an inner member of said sliding mechanism; a detent disposed on an outer member of said sliding mechanism and configured to removably engage each of said plurality of recesses as said outer member is slid along said length of said inner member.
IV. The surgical helmet assembly of clause III, wherein said outer member of said sliding mechanism further comprises a biasing member coupled to said detent for creating a friction fit between said detent and one of said plurality of recesses of which the detent is engaging.
V. The surgical helmet assembly of clause I, further comprising a coupling member disposed on each of said opposing regions of said upper beam for coupling said first end of each of said first and said second posts to said upper beam;
VI. The surgical helmet assembly of clause V, wherein said coupling member defines a first pivot with a coupling feature of said first and said second posts that is configured to allow each of said first and said second posts to rotate relative to said upper beam.
VII. The surgical helmet assembly of clause I, wherein said top member of each of said first and second posts comprises a first joint defining a second pivot to allow said lower beam to rotate about said second pivot defined by said first joint.
VIII. The surgical helmet assembly of clause I, wherein said bottom member of each of said first and said second posts comprises a second joint defining a third pivot to allow said lower beam to rotate about said third pivot defined by said second joint.
IX. A surgical helmet assembly for use with a surgical garment including a coupling element, said assembly comprising: a surgical helmet comprising: a headband for securing said surgical helmet to a wearer; a ventilation unit supported by the headband; a face frame slidably coupled to said surgical helmet, said face frame comprising: an upper beam comprising opposing regions; a first post and a second post, each having a first end and a second end, said first end of each of said first and said second posts being coupled to said opposing regions of said upper beam; a lower beam connecting said second ends of said first and said second posts; wherein each of said first post and said second post comprises a top member and a bottom member, said bottom member being movably coupled to said top member; and wherein each of said first post and said second post are movable between a first position defining a first configuration of said face frame and a second position defining a second configuration of said face frame, each of said configurations of said face frame having a different distance between said upper beam and said lower beam.
X. The surgical helmet assembly of clause IX, further comprising: a first surgical garment comprising: a first shield having an upper portion and an opposing lower portion; a first aperture in said upper portion of said first shield; and a first coupling element disposed on said lower portion of said first shield; wherein said first aperture and said first coupling element define a first coupling dimension; a second surgical garment comprising: a second shield having an upper portion and an opposing lower portion; a second aperture in said upper portion of said second shield; and a second coupling element disposed on said lower portion of said second shield; wherein said second aperture and said second coupling element define a second coupling dimension; wherein said first coupling dimension of said first surgical garment corresponds to the first configuration of said face frame to allow said first surgical garment to couple to said face frame when said first post and said second post are in said first position; and wherein said second coupling dimension of said second surgical garment corresponds to the second configuration of said face frame to allow said second surgical garment to couple to said face frame when said first post and said second post are in said second position.
XI. A surgical helmet assembly for use with a surgical garment including a transparent shield, said assembly comprising: a surgical helmet comprising a coupling feature disposed on a distal portion of said surgical helmet, said coupling feature comprising a plurality of retention features spaced about a distal surface of said coupling feature; a face frame removably coupled to said surgical helmet, said face frame comprising: a coupling mechanism configured to operatively engage said coupling feature of said surgical helmet; and wherein said coupling mechanism and said coupling feature comprise complementary features to allow adjustment of the position of said face frame relative to said surgical helmet to position the transparent shield of the surgical garment at a preferred position in front of the wearer's face when disposed over said surgical helmet.
XII. The surgical helmet assembly of clause XI, wherein said coupling feature of said surgical helmet further comprises a channel; and wherein said coupling mechanism of said face frame comprises a coupling arm including a complementary protrusion slidably disposed within said channel of said coupling feature when said face frame is coupled to said surgical helmet.
XIII. The surgical helmet assembly of clause XI, wherein said coupling mechanism further comprises a control member configured to selectively manipulate a first member between a first state and a second state; wherein when said first member is in said first state, said coupling mechanism may move freely relative to said coupling feature of said surgical helmet; and wherein when said first member is in said second state, said coupling mechanism is locked in the desired position relative to said coupling feature of said surgical helmet.
XIV. The surgical helmet assembly of clause XI, wherein said face frame further comprises: an upper beam including opposing regions; a first post and a second post, each having a first end and a second end, said first end of each of said first and said second posts being coupled to said opposing regions of said upper beam; a lower beam connecting said second ends of said first and said second posts; and wherein each of said first post and said second post comprises a top member and a bottom member, said bottom member being movably coupled to said top member to provide a variable length of each of said first post and said second post to vary the distance between said upper beam and said lower beam.
XV. The surgical helmet assembly of clause XI, wherein said face frame further comprises: an upper beam and an opposing lower beam that define a first coupling dimension; and said surgical helmet assembly further comprises a second face frame that is removably coupled to said surgical helmet, said second face frame comprising: a second upper beam and an opposing second lower beam that define a second coupling dimension; wherein said first coupling dimension of said face frame is larger than said second coupling dimension of said second face frame such that said first face frame is configured to fit a wearer with a larger head and said second face frame is configured to fit a wearer with a smaller head.
XVI. A surgical helmet for use with a surgical garment including a coupling element, said helmet comprising: a headband; a ventilation unit supported by the headband; a face frame comprising: an upper beam comprising a first region and an opposing second region; a first post and a second post, each having a first end and an opposing second end, each of said first and said second posts coupled to said upper beam; a lower beam connecting said second ends of said first and said second posts; wherein opposing ends of said lower beam are connected to said second ends of said first and said second posts by a first joint configured to allow the lower beam to rotate relative to said first and said second posts.
XVII. The surgical helmet of clause XVI, wherein said upper beam comprises a coupling member disposed on each of said first region and said second region of said upper beam for coupling said first and said second posts to said upper beam; wherein said coupling member defines a second joint between said upper beam and said first and said second posts, said second joint configured to allow each of said first and said second posts to rotate relative to said upper beam.
XVIII. The surgical helmet of clause XVII, wherein said coupling member is configured to removably engage said first and said second posts.
XIX. The surgical helmet of clause XVI, further comprising an attachment element that is at least partially disposed within said lower beam, such that said attachment element may be repositioned relative to said upper beam when said lower beam is rotated relative to said first and said second posts.
XX. A surgical apparel system comprising: a surgical helmet comprising a mounting feature disposed on a distal portion of said surgical helmet; a surgical garment configured to be at least partially disposed over said surgical helmet, said surgical garment comprising: a fabric defining an opening; and a transparent shield disposed within said opening, said transparent shield comprising: an upper portion and a lower portion; a left portion and a right portion separated by a medial axis that bisects said transparent shield; and a left edge and opposing right edge; an attachment element coupled to said upper portion of said transparent shield and configured to removably couple with said mounting feature of the surgical helmet; and an adjustment device disposed on said lower portion of said transparent shield, said adjustment device comprising a first end and a second end; wherein said adjustment device is configured to expand and contract to vary a distance between said first end and said second end; and wherein said first end and said second end are spaced laterally across said lower portion of said transparent shield such that said expansion or contraction of said adjustment device to vary that distance between said first end and said second end will manipulate a curvature of said transparent shield to increase a user's field of view when said surgical garment is at least partially disposed over said surgical helmet.
XXI. The surgical apparel system of clause XX, wherein said adjustment device comprises a cylinder including a piston configured to move longitudinally within said cylinder manipulating the distance between said first end and said second end of the adjustment device to vary the curvature of said lower portion of said transparent shield.
XXII. The surgical apparel system of clause XX, wherein said adjustment device comprises a ratchet coupled to said transparent shield; and a strap having a first end and a second end, wherein said first end is coupled to said transparent shield at position laterally spaced from said ratchet; and wherein said ratchet and said strap are configured such that said second end of said strap is fed through said ratchet to reduce the distance between said ratchet and said first end of said strap to vary the curvature of said lower portion of said transparent shield.
XXIII The surgical apparel system of clause XX, wherein said transparent shield further comprises a tab extending from the upper portion of said transparent shield; and an opening defined by said tab, said opening configured to removably couple said surgical garment with the surgical helmet.
XXIV. The surgical apparel system of clause XXIII, wherein said surgical helmet further comprises an upper beam, said upper beam defining an alignment channel; and a protrusion coupled to said upper beam and at least partially disposed within said alignment channel; and wherein said tab is configured to be at least partially disposed within said alignment channel when said protrusion is inserted within said opening to couple said surgical garment to said surgical helmet.
XXV. A surgical helmet assembly comprising: a surgical helmet comprising: a headband; a ventilation unit supported by the headband; a first face frame configured to be removably coupled to said surgical helmet, said first face frame comprising: a first upper beam comprising opposing regions and a first coupling feature disposed between said opposing regions; a first pair of posts that each comprise a first end and a second end, said first end of each of said first pair of posts being coupled to said opposing ends of said first upper beam; a first lower beam connecting said second ends of said first pair of posts; and a first attachment element at least partially disposed within said first face frame, said first coupling feature and said first attachment element defining a first coupling dimension; a second face frame configured to be removably coupled to said surgical helmet, said second face frame comprising: a second upper beam comprising opposing regions and a second coupling feature disposed between said opposing regions; a second pair of posts that each comprise a first end and a second end, said first end of each of said second pair of posts being coupled to said opposing ends of said second upper beam; a second lower beam connecting said second ends of said second pair of posts; and a second attachment element at least partially disposed within said second face frame, said second coupling feature and said second attachment element defining a second coupling dimension; a surgical garment comprising: a shield having an upper portion and an opposing lower portion; an aperture in said upper portion of said shield; a first coupling element disposed on said lower portion of said shield; and a second coupling element disposed on said lower portion of said shield; wherein a distance between said aperture and said first coupling element define a third coupling dimension; and wherein a distance between said aperture and said second coupling element define a fourth coupling dimension; wherein said first coupling dimension of said first face frame corresponds to said third coupling dimension of said surgical garment to allow said surgical garment to couple to said first face frame; and wherein said second coupling dimension of said second face frame corresponds to said fourth coupling dimension of said surgical garment to allow said surgical garment to couple to said second face frame.
XXVI. A surgical helmet assembly comprising: a surgical helmet comprising: a headband for securing said helmet to a wearer; a ventilation unit supported by the headband; a first face frame configured to be removably coupled to said surgical helmet, said first face frame comprising: a first upper beam comprising opposing regions and a first coupling feature disposed between said opposing regions; a first pair of posts that each comprise a first end and a second end, said first end of each of said first pair of posts being coupled to said opposing ends of said first upper beam; a first lower beam connecting said second ends of said first pair of posts; and a first attachment element at least partially disposed within said first face frame, said first coupling feature and said first attachment element defining a first coupling dimension; a second face frame configured to be removably coupled to said surgical helmet, said second face frame comprising: a second upper beam comprising opposing regions and a second coupling feature disposed between said opposing regions; a second pair of posts that each comprise a first end and a second end, said first end of each of said second pair of posts being coupled to said opposing ends of said second upper beam; a second lower beam connecting said second ends of said second pair of posts; and a second attachment element at least partially disposed within said second face frame, said second coupling feature and said second attachment element defining a second coupling dimension; a first surgical garment comprising: a first shield having an upper portion and an opposing lower portion; a first aperture in said upper portion of said first shield; and a first coupling element disposed on said lower portion of said first shield; wherein said first aperture and said first coupling element define a third coupling dimension; a second surgical garment comprising: a second shield having an upper portion and an opposing lower portion; a second aperture in said upper portion of said second shield; and a second coupling element disposed on said lower portion of said second shield; wherein said second aperture and said second coupling element define a fourth coupling dimension; wherein said first coupling dimension of said first face frame corresponds to said third coupling dimension of said first surgical garment to allow said first surgical garment to couple to said first face frame; and wherein said second coupling dimension of said second face frame corresponds to said fourth coupling dimension of said second surgical garment to allow said second surgical garment to couple to said second face frame.
XXVII. A surgical apparel system comprising: a surgical helmet comprising a mounting feature disposed on a distal portion of said surgical helmet; a face frame removably coupled to said surgical helmet, said face frame comprising: a first post and a second post laterally spaced from one another, each of said first and second posts comprising a first end and a second end; a lower beam extending between the second end of each of said first and second posts; a first upper beam coupled to and extending proximally from said first end of said first post; a second upper beam coupled to and extending proximally from said first end of said second post; a face frame coupler configured to removably engage said mounting feature of said surgical helmet; and a coupling member comprising one of a ferromagnetic material or a magnetic material; a first surgical garment comprising: a fabric defining an opening; a transparent shield disposed within said opening; and an attachment member element comprising the other of the ferromagnetic material or the magnetic material, said attachment element configured to removably engage said coupling member to couple said first surgical garment to said face frame; a second surgical garment comprising: a fabric defining an opening; and a transparent shield disposed within said opening, said transparent shield comprising: an upper portion and a lower portion; an attachment element coupled to said upper portion of said transparent shield and configured to removably couple with said mounting feature of the surgical helmet; and an adjustment device disposed on said lower portion of said transparent shield configured to manipulate the a curvature of said transparent shield; wherein said system comprises a first configuration comprising said first surgical garment being at least partially disposed over said surgical helmet; and wherein said system comprises a second configuration comprising said second surgical garment being at least partially disposed over said surgical helmet.
XXVIII. A face frame for use with a surgical helmet including a mounting feature, said face frame comprising: a first post and a second post laterally spaced from one another, each of said first and second posts comprising a first end and a second end; a lower beam extending between the second end of each of said first and second posts; a first upper bracket coupled to and extending proximally from said first end of said first post; a second upper bracket coupled to and extending proximally from said first end of said second post; and a counterweight disposed on each of said first and second upper brackets positioned proximal to said first and second posts; and wherein said counterweight are positioned on each of said first and second upper brackets a distance from said first and second posts sufficient to maintain sagittal position of a center of gravity of the surgical helmet when said face frame is coupled to the surgical helmet.
XXIX. The face frame of clause XXVIII, wherein said face frame further comprises an upper beam; wherein said upper beam comprises a face frame coupler comprising one of a ferromagnetic material or a magnetic material; and wherein the mounting feature of the surgical helmet comprises the of the ferromagnetic material or the magnetic material for removably coupling said face frame to the surgical helmet.
XXX. A surgical helmet assembly for use with a surgical garment including a transparent shield, said assembly comprising: a surgical helmet comprising: a mounting feature disposed on a distal portion of said surgical helmet; a face frame removably coupled to said surgical helmet, said face frame comprising: a first post and a second post laterally spaced from one another, each of said first and second posts comprising a first end and a second end; a lower beam extending between the second end of each of said first and second posts; a first upper bracket coupled to and extending proximally from said first end of said first post; a second upper bracket coupled to and extending proximally from said first end of said second post; and a face frame coupler configured to operatively engage said mounting feature of said surgical helmet.
XXXI. The assembly of clause XXX, wherein said face frame coupler and said mounting feature comprise complementary features to allow adjustment of the position of said face frame relative to said surgical helmet to position the transparent shield of the surgical garment at a preferred position in front of a wearer's face when disposed over said surgical helmet.
XXXII. The assembly of clause XXX, further comprising a counterweight disposed on each of said first and second upper brackets proximal to said first and second posts.
XXXIII The assembly of clause XXXII, wherein said counterweight comprises a mass and is positioned on each of said first and second upper brackets a distance from said first and second posts sufficient to maintain sagittal position of the center of gravity of the surgical helmet when face frame is coupled to the surgical helmet.
XXXIV. The assembly of clause XXX, further comprising an upper beam extending between the first end of each of said first and second posts; wherein said upper beam defines an alignment channel; and wherein said upper beam further comprises a protrusion at least partially disposed in said alignment channel.
XXXV. The assembly of clause XXX, wherein said face frame coupler is positioned proximate the intersection of said first and second upper brackets with said first and second posts.
XXXVI. The assembly of clause XXX, wherein said face frame coupler comprises an aperture defined in each of said first upper bracket and said second upper bracket; and wherein said mounting feature of said surgical helmet comprises a first post and a second post, each of said first post and said second post configured to be inserted through one of said apertures in said first upper bracket and said second upper bracket.
XXXVII. The assembly of clause XXX, wherein said face frame coupler comprises one of a magnet or a ferromagnetic material first upper bracket and said second upper bracket; and wherein said mounting feature of said surgical helmet comprises the other of said magnet or said ferromagnetic material configured to magnetically couple said face frame to said helmet.
XXXVIII. The assembly of clause XXX, wherein said surgical helmet further comprises an upper beam coupled to said distal portion of said surgical helmet, said upper beam comprising opposing lateral portions; wherein said mounting feature of said surgical helmet comprises a post disposed on each of said opposing lateral portions; and wherein said face frame coupler comprises an aperture defined in each of said first upper bracket and said second upper bracket configured to removably couple with one of said posts on said opposing lateral portions to couple said face frame to said surgical helmet.
XXXIX. The assembly of clause XXX, wherein said surgical helmet further comprises an upper beam coupled to said distal portion of said surgical helmet, said upper beam comprising opposing lateral portions; wherein said mounting feature of said surgical helmet comprises one of a magnet or a ferromagnetic material disposed on and/or within each of said opposing lateral portions; and wherein said face frame coupler comprises the other of said magnet or said ferromagnetic material disposed on and/or within each of said first upper bracket and said second upper bracket configured to magnetically couple said face frame to said helmet.
XL. A surgical apparel system comprising: a surgical helmet comprising a mounting feature disposed on a distal portion of said surgical helmet; a face frame removably coupled to said surgical helmet, said face frame comprising: a first post and a second post laterally spaced from one another, each of said first and second posts comprising a first end and a second end; a lower beam extending between the second end of each of said first and second posts; a first upper beam coupled to and extending proximally from said first end of said first post; a second upper beam coupled to and extending proximally from said first end of said second post; a face frame coupler configured to removably engage said mounting feature of said surgical helmet; and a coupling member comprising one of a ferromagnetic material or a magnetic material; a first surgical garment comprising: a fabric defining an opening; a transparent shield disposed within said opening; and an attachment member element comprising the other of the ferromagnetic material or the magnetic material, said attachment element configured to removably engage said coupling member to couple said first surgical garment to said face frame; a second surgical garment comprising: a fabric defining an opening; and a transparent shield disposed within said opening, said transparent shield comprising: an upper portion and a lower portion; an attachment element coupled to said upper portion of said transparent shield and configured to removably couple with said mounting feature of the surgical helmet; and an adjustment device disposed on said lower portion of said transparent shield configured to manipulate the a curvature of said transparent shield; wherein said system comprises a first configuration comprising said first surgical garment being at least partially disposed over said surgical helmet; and wherein said system comprises a second configuration comprising said second surgical garment being at least partially disposed over said surgical helmet.
XLI. A face frame for use with a surgical helmet including a mounting feature, said face frame comprising: a first post and a second post laterally spaced from one another, each of said first and second posts comprising a first end and a second end; a lower beam extending between the second end of each of said first and second posts; a first upper bracket coupled to and extending proximally from said first end of said first post; a second upper bracket coupled to and extending proximally from said first end of said second post; and a face frame coupler positioned proximate the intersection of said first and second upper brackets with said first and second posts, said face frame coupler configured to removably engage the mounting feature of the surgical helmet to allow for removal of said face frame from the surgical helmet to reduce the a weight of the surgical helmet when said face frame is not needed.
Several configurations have been discussed in the foregoing description. However, the configurations discussed herein are not intended to be exhaustive or limit the system 10, 110 and/or the surgical helmet 20, 120, 220, 320, 420 to any particular form. The terminology which has been used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations are possible in light of the above teachings and the system 10, 110 may be practiced otherwise than as specifically described. Furthermore, it should be understood that elements described in the various configurations including reference numbers in increments of 100 may comprise similar features.
The present application claims priority to and all the benefits of U.S. Provisional Patent Application No. 62/842,106, filed on May 2, 2019, and U.S. Provisional Patent Application No. 62/952,808, filed on Dec. 23, 2019, both of which are hereby expressly incorporated herein by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/030745 | 4/30/2020 | WO | 00 |
Number | Date | Country | |
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62952808 | Dec 2019 | US | |
62842106 | May 2019 | US |