This invention relates generally to surgical rongeurs, and more particularly to release mechanisms for Kerrison-style rongeurs used in laminectomies and laminotomies.
Kerrison rongeurs are utilized in spinal surgery to remove bone and tissue and thereby gain access to the spinal canal. Kerrison rongeurs typically comprise a stationary shaft and a cutting slide that is longitudinally slidable relative to the stationary shaft. At the distal end of the cutting slide is a cutting edge which engages a foot plate that is located at the distal end of the stationary shaft. The cutting edge on the cutting slide and the foot plate on the stationary shaft are commonly referred to as the “cutting jaws”. When a Kerrison rongeur is in use, the surgeon places the bone to be cut, such as the leading edge of the lamina of a vertebrae, within the cutting jaws. The surgeon then squeezes the handle of the rongeur which causes the cutting edge of the cutting slide to be advanced through that portion of bone to reach the foot plate and thereby amputating that portion of bone.
During use of a Kerrison rongeur, blood, tissue and bone can accumulate between the stationary shaft and cutting slide. Since the accumulated materials are often difficult to remove, subsequent uses of an improperly cleaned rongeur can result in cross-contamination events. For this reason, attempts have been made to design a Kerrison rongeur that can be quickly and easily, fully or partially disassembled to provide access to the spaces between the stationary shaft and cutting slide where the accumulated materials reside.
U.S. Pat. No. 6,126,674 to Janzen describes a Kerrison rongeur that can be completely disassembled by means of a pin that can slide out over a slot in a trigger thereby releasing the slide. A drawback of the device is that the parts can become lost during cleaning and sterilization. U.S. Pat. No. 6,723,103 to Edwards describes a Kerrison rongeur that when held in a retracted position by means of an elastic member, a gap is formed between the cutting slide and the stationary shaft to provide access there between. However, this gap is not sufficiently wide to allow unfettered access between the slide and shaft by brushes for thorough cleaning. Further, the distal portions of the cutting side and stationary shaft remain in contact where the accumulated materials cannot be easily cleaned out. U.S. Pat. No. 5,961,531 to Weber and German Patent Application No. DE102009006689 to Heinemann each describe a convertible rongeur that opens up in an alligator-jaw-like manner which exposes the surfaces between the cutting slide and the stationary shaft. Although the converted devices remain assembled in a single piece since the cutting slides are left dangling in an open position, the devices tend to occupy more space in the sterilization chamber than they do in the closed position and increase the likelihood of the cutting slide becoming bent or otherwise damaged.
U.S. Pat. No. 6,802,852 to Tontarra describes a rongeur employing a spring loaded pivoting device that limits the rotation of the trigger. To release the movable blade, the trigger is first squeezed with one hand and the locking device is pivoted up and away from the path of the trigger and hammer by the thumb of the same hand. The trigger is then released allowing the blade to move into its back position where it can be lifted up or completely removed from the handle for cleaning. U.S. Pat. No. 7,052,505 to Widmann describes a rongeur employing a spring loaded sliding element for limiting the rearward movement of the blade. Depressing the sliding element allows the blade to move into its back position and become separated from the main handle.
The present invention is directed to a convertible Kerrison rongeur that can be partially disassembled for exposing the sliding surfaces of the rongeur for thorough cleaning while remaining compact and as a single piece. This is accomplished by providing the rongeur with a hinging element having a pivot axis that extends parallel to the functional length of the rongeur. Such an arrangement allows a top cutting slide of the rongeur to flip between an open position where the cutting slide is located off to one side of the rongeur and a closed position.
According to one aspect of the invention, there is provided a rongeur including a shaft member having a length that terminates in a foot plate, a cutting slide slideably coupled with the shaft member and terminating in a cutting edge and means for slidably moving the cutting slide longitudinally relative to the shaft member. To slide cutting slide relative to the shaft member, the cutting slide is provided with a pair of tracking arms arranged about a distal end of cutting slide and a third tracking arm arranged about the proximal end of the cutting slide. These tracking arms are slidably and detachably received within corresponding tracking slots in the shaft member. A hinge assembly is positioned between the cutting slide and the shaft member that has a pivot axis that extends substantially parallel to the length of the shaft member. By combining the sliding and pivoting functions, the cutting slide is allowed to slide longitudinally with respect to the shaft member, and when desired, the tracking arms disengaged from the tracking slots and the cutting slide pivoted off to the side of the shaft to expose the inner, sliding surfaces of the cutting slide and the shaft member for cleaning and repairs.
According to another aspect of the invention there is provided a surgical rongeur including a bottom shaft having a length terminating in a foot plate, a top shaft slidably coupled to the bottom shaft and terminating in a cutting edge, a breach formed between the cutting edge and the foot plate, a handle assembly configured for selectively sliding the top shaft along the bottom shaft, and a pivot axis extending substantially parallel to the length of the bottom shaft. The pivot axis runs through a pin that is fixed to the bottom shaft and slideably and rotatably received by the top shaft. This allows the top shaft to rotate about the pin thereby exposing the inner sliding surfaces of the bottom shaft and the top shaft. In one embodiment, the pin extends through an opening in a sliding member of the top shaft that is slidably received within a gap in the bottom shaft. The opening is elongated radially relative to the pivot axis thus allowing the top shaft to shift radially upward and away from the bottom shaft which is required for disengaging the top shaft from the bottom shaft before rotating the top shaft about the pin.
According to yet another aspect of the invention, there is provided a surgical rongeur including a bottom shaft having a foot plate, a top shaft having a cutting edge, a breach extending between the cutting edge and the foot plate for receiving a human tissue to be cut, a tracking assembly for slidably coupling the bottom shaft with the top shaft, the tracking assembly including at least one tracking arm and at least one tracking slot and a pivot assembly for pivotably coupling the bottom shaft with the top shaft, the pivot assembly having a pivot axis that extends substantially parallel to a length of the bottom shaft. The pivot assembly and the tracking assembly are arranged to selectively transform the rongeur between an open position and a closed position. When the rongeur is in the closed position, the at least one tracking arm is slidably engaged with the at least one tracking slot and the rongeur in ready for use. When the rongeur is in the open position, the at least one tracking arm is disengaged from the at least one tracking slot and the top shaft to rotated about the pivot axis to expose the inner sliding surfaces of the top and bottom shafts.
To prevent inadvertent disengagement of the tracking arms from the tracking slots and thus adjustment of a rongeur between opened and closed positions, a trigger assembly is provided which selectively arrests proximal movement of the cutting slide along the shaft. According to this aspect of the invention, there is provided a surgical rongeur including a shaft member having a foot plate, a cutting slide having a cutting edge that is engagable with the foot plate, and a trigger pivotably coupled to the shaft member. The trigger includes a neck portion that extends through the shaft member and a hammer portion that is received within a niche in the cutting slide. The shaft member includes a pathway along which the neck is configured to travel when the trigger is depressed and extended, the pathway including a section having a variable width that is selectively varied between a first width that is less than a width of the neck and a second width that is greater than or equal to the width of the neck. The variable width can be varied by arranging within the section a first flexible strip to a first side of the neck and a second flexible strip to a second side of the neck, each of the first flexible strip and the second flexible strip including a bend. Alternatively, the variable width can be varied by including within the section a pair of bearings that are biased against opposing sides of the section.
According to another aspect of the invention, there is provided a surgical rongeur including a bottom shaft having a foot plate, a top shaft slidably coupled to the bottom shaft, the top shaft having a cutting edge, and a trigger assembly. The trigger assembly includes a trigger having a neck portion that extends through a pathway in the bottom shaft and an upper end that is removably engaged with the top shaft. The pathway includes a section having an adjustable width that is adjustable between a first width that is less than a width of the neck and a second width that is greater than or equal to the width of the neck. The trigger assembly may include a spring-biased member that extends into a proximal end of the pathway for prevent over-pivoting of the trigger neck proximally within the pathway.
According to yet another aspect of the invention, there is provided a surgical rongeur including a bottom shaft having a foot plate, a top shaft having a cutting edge, a breach formed between the foot plate and the cutting edge, a tracking assembly slidably coupling the bottom shaft with the top shaft, and a trigger assembly having a trigger with a neck portion that extends into a pathway in the bottom shaft and an upper end that extends into an opening in the top shaft, the pathway including a section having an expandable width. The expandable width includes a first width that is less than a width of the neck and a second width that is equal to or greater than the width of the neck and may be defined between flexible metal pieces or spring-biased members. The handle assembly includes a finger-actuated blocking member having a rigid portion that extends into a proximal end of the pathway and a flexible portion that extends into a handle portion and bears against the rigid portion.
Referring to
To cut tissue received within breach 36, cutting edge 34 is pressed against foot plate 26 by compressing a handle assembly including a stationary first handle 38 that is integral with proximal end 32 of cutting slide 28 and a second handle 40 that is pivotably coupled to first handle 38 at point 42. At the top of second handle 40 is a head 44 that is received within an open notch 46 (only in rongeur 10) in proximal end 32 of cutting slide 28. As best illustrated in
Liker prior art rongeurs, when each of rongeurs 10 and 12 is used in surgical procedures, blood, bone and other tissue can accumulate between shaft 20 and cutting slide 28. As described below in further detail, to facilitate cleaning between shaft 20 and cuttings slide 28, each of rongeurs 10 and 20 is configured to partially detach cutting slide 28 from shaft 20 and pivot cutting slide 28 off to a lateral side of shaft 20. This is accomplished by providing each of rongeurs 10 and 12 with a hinge assembly having a pivot axis that extends substantially parallel with the functional lengths of cutting slide 28 and shaft 20 and a tracking assembly that enables sliding shaft 10 to remain slidably coupled to shaft 20 during cutting operations and partially de-coupled from shaft 20 when cleaning is required.
Referring to
More particularly, referring to
Referring to
When rongeur 10 requires cleaning it is necessary to gain access to the spaces formed between cutting slide 28 and shaft 28 where blood and tissue tend to accumulate. This is accomplished by first positioning tracking arms 48 within tracking slots 50 in a manner that allows tracking arms 48 to be disengaged from tracking slots 50. Referring to
Upon removal of tracking arms 48 from tracking slot 50, cutting slide 28 is pivoted along a horizontal axis defined by the hinge assembly off to a lateral side of rongeur 10 away from the tracking slot 50 in proximal end 24 of shaft 20. Further, head 44 of second handle 40 is removed from open notch 46. The hinge assembly is positioned within an open gap 60 in a lateral side of shaft 20 opposite to tracking slot 50 located in proximal end 24 of shaft 20. Gap 60 includes a distal end wall 62, a proximal end wall and a pin 64 extending therebetween and in parallel to a length of shaft 20. Pin 64 defines the axis about which cutting slide 28 pivots. Cutting slide 28 is coupled to pin 64 by a cylindrical barrel 66 that extends downwardly from a lower surface of cutting shaft 28. Barrel 66 has an inner circumference large enough to allow barrel 66 to rotate about pin 64 when it is desired to partially disengage cutting slide 28 from shaft 20 and slide longitudinally along pin 64 when rongeur 10 is in use. In this manner, the hinge assembly allows both pivoting and sliding of cutting slide 28 relative to shaft 20.
Rongeur 12 is depicted in
In use, when second handle 40 is compressed, cutting slide 28 slides along shaft 20 toward foot plate 26. During the movement of cutting slide 28, T-shaped sliding member 74 remains stationary while T-shaped slot 77 slides along sliding member 74. To allow for a sufficient sliding distance for cutting slide 28, T-shaped slot 77 has a length that is as least as long as the length of breach 36.
When it is desired to clean rongeur 12, like rongeur 10, it is necessary to disengage tracking arms 48 from tracking slots 50 of the tracking assembly. The tracking assembly of rongeur 12 includes two pairs of corresponding tracking slots 50 and tracking arms 48 combinations, with a first pair being positioned about distal ends 22 and 30, as described above for rongeur 10, and a second pair being positioned about proximal ends 24 and 32. To disengage tracking arms 48 from their corresponding tracking slots 50, second handle 40 is pivoted distally thereby causing cutting slide 28 to slide proximally until tracking arms 48 contact the proximal end walls of tracking slots 50. In this arrangement, cutting slide 28 can be lifted vertically away from shaft 20 with the tracking arms being raised above inner surface 70 of shaft 20.
Referring to
Illustrated in
Referring to
In use, when it is desired to maintain tracking arms 48 seated within tracking slots 50, neck 112 is allowed to pivot and travel along pathway 110 with the neck's proximal movement being arrested by chokepoint 120. This occurs when the proximal side of neck 112 bears upon chokepoint 120 and strips 102 since chokepoint 120 has a width that is less than the width of neck 112. To ensure that neck 112 does not pass through chokepoint 120, blocking member 104 can be provided. Blocking member 104 includes a piston 122 slidably housed within a cylinder 124 formed within first handle 38. Spring 106 is provided in the bottom of cylinder 124 and biases piston upwardly and distally towards neck 112. When neck 112 is pivoted proximally and comes to bear on chokepoint 120, the proximal side of neck 112 also comes to bear upon piston 122. Piston 122 resists further movement of neck 112 due to the contact angle between neck 112 and piston 122 which transmits a majority of the force generated by pivoting neck 112 perpendicular to the axis of piston 122. A small amount of the force is transmitted axially along piston 122, but this amount is inadequate to overcome the compressive force of spring 106. By arresting proximal movement of neck 112, cutting slide 28 is prevented from sliding proximally a sufficient distance to disengage arms 48 from slots 50.
When it is desired to disengage tracking arms 48 from tracking slots 50, second handle 40 is pressed away from first handle 38 with sufficient force to cause neck 112 to bear against strips 102 and spread strips 102 apart such that chokepoint 120 has a width that is equal to or greater than the width of neck 112. When this occurs, neck 112 is able to move proximally beyond chokepoint 120 thereby allowing cutting slide 28 to slide proximally a sufficient distance to allow disengagement of arms 48 from slots 50. In those embodiments that include blocking member 106, piston 122 must be slid downwardly into cylinder 124 of first handle 38 before second handle 40 is moved away from first handle 38. Piston 122 is moved downwardly by manually pressing on a thumb trigger 126 that slidably rests on an outer surface of second handle 38. Thumb trigger 126 is coupled to piston 122 by a connecting portion 128 that extends there between and through a slot 130 in second handle 38.
Referring to
In use, when it is desired to maintain tracking arms 48 seated within tracking slots 50, neck 212 is allowed to pivot and travel along the pathway with the neck's proximal movement being arrested by chokepoint 220. This occurs when the proximal side of neck 212 bears upon chokepoint 220 and bearings 202 since chokepoint 220 has a width that is less than the width of neck 212. By arresting proximal movement of neck 212, cutting slide 28 is prevented from sliding proximally a sufficient distance to disengage arms 48 from slots 50.
When it is desired to disengage tracking arms 48 from tracking slots 50, second handle 40 is pressed away from first handle 38 with sufficient force to cause neck 212 to bear against bearings 202 and depress bearings 202 and springs 204 such that chokepoint 220 has a width that is equal to or greater than the width of neck 212. When this occurs, neck 212 is able to move proximally beyond chokepoint 220 thereby allowing cutting slide 28 to slide proximally a sufficient distance to allow disengagement of arms 48 from slots 50.
Referring to
Referring to
In use, when it is desired to maintain tracking arms 48 seated within tracking slots 50, neck 312 is allowed to pivot and travel along pathway 310 with the neck's proximal movement being arrested by chokepoint 320. This occurs when the proximal side of neck 312 bears upon chokepoint 320 and strips 302 since chokepoint 320 has a width that is less than the width of neck 312. To ensure that neck 312 does not pass through chokepoint 320, blocking member 304 can be provided. Blocking member 304 includes a piston 322 slidably extending through a sidewall of stationary shaft 20, into and across groove 308 and terminating in a blocking portion 324 having a greater diameter than piston 322. The outer end of piston 322 terminates in a button 326. A spring 328 is provided about the piston 322 between button 326 and the outer surface of stationary shaft 20. In this way, piston 322 is biased against the outer surface of stationary shaft 20 so that blocking portion 324 is maintained within pathway 110 during operation of the rongeur. When neck 312 is pivoted proximally and comes to bear on chokepoint 320, the proximal side of neck 312 also comes to bear upon blocking portion 324. By arresting proximal movement of neck 312, cutting slide 28 is prevented from sliding proximally a sufficient distance to disengage arms 48 from slots 50.
When it is desired to disengage tracking arms 48 from tracking slots 50, second handle 40 is pressed away from first handle 38 with sufficient force to cause neck 312 to bear against strips 302 and spread strips 320 apart such that chokepoint 320 has a width that is equal to or greater than the width of neck 312. However, before neck 312 can travel proximally beyond chokepoint 220, blocking portion 324 must be pressed into an opening within lateral wall 318 by pressing button 326 and depressing spring 328 thereby pushing piston 322 and blocking portion 324 laterally with blocking portion 324 being received within lateral wall 318. When this occurs, pathway 310 is no longer blocked by blocking portion 324. While piston 322 continues to extend across pathway 310, the difference between the diameters of blocking portion 324 and piston 322 is great enough to allow sufficient additional proximal movement of cutting slide 28 to provide disengagement of tracking arms 48 from tracking slots 50.
As will be apparent to one skilled in the art, various modifications can be made within the scope of the aforesaid description. Such modifications being within the ability of one skilled in the art form a part of the present invention and are embraced by the claims below.
This application is a continuation in part of and claims priority to U.S. provisional application Ser. No. 61/524,452 filed on Aug. 17, 2011, U.S. provisional application Ser. No. 61/523,952 filed on Aug. 16, 2011, and U.S. non-provisional application Ser. No. 13/083,742 filed on Apr. 11, 2011, which claims priority to U.S. provisional application Ser. No. 61/438,754 filed on Feb. 2, 2011, the disclosures of which are incorporated herein by reference in their entireties for any and all purposes.
Number | Date | Country | |
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61524452 | Aug 2011 | US | |
61523952 | Aug 2011 | US |
Number | Date | Country | |
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Parent | 13083742 | Apr 2011 | US |
Child | 13587472 | US |