This application claims the benefit of Australia patent 2006904539 filed Aug. 21, 2006 and Australia patent application 2007903411 filed Jun. 25, 2007, the entire disclosures of both applications are hereby incorporated by reference.
1. Field of the Invention
The present invention generally relates to a suspension arrangement. The invention is applicable to vehicles, such trolleys, trailers, automobiles and the like and it will be convenient to hereinafter disclose the invention in relation to that exemplary application. However, it is to be appreciated that the invention is not limited to that application and could be used as a suspension arrangement between any ground engaging member and a body supported therefrom.
2. Description of the Prior Art
The following discussion of the background to the invention is intended to facilitate an understanding of the invention. However, it should be appreciated that the discussion is not an acknowledgement or admission that any of the material referred to was published, known or part of the common general knowledge as at the priority date of the application.
Suspensions arrangements typically include a system of shock absorbers and linkages between a vehicle and its wheels used to bias the impact of road noise, bumps, and vibrations on the cargo carried in the vehicle.
In the context of trailers, suspension arrangements have been relatively simple constructions in the past due to the hauling function provided by trailers. Most existing trailer suspensions are of a solid-axle, leaf-spring type configuration in which one or more U-shaped leaf springs are fastened, typically welded, to the chassis of the trailer with a solid wheel axle perpendicularly clamped to the base of the U-shape of leaf springs. The wheels are mounted directly to the wheel axle. In this arrangement, the resilience of the leaf springs provide the biasing function for the suspension arrangement. This arrangement has found wide spread usage in trailers because the arrangement is cheap, simple and easy to manufacture.
However, it has been found that the existing systems can be very difficult to repair if a user does not have easy access to a welding machine. In this respect, most solid-axle leaf-spring type suspension systems are welded to the chassis of the trailer. Accordingly, if a spring or other welded component breaks during use, a user cannot conduct an on the spot repair to allow timely further use of the trailer. This can be problematic if the trailer is damaged or breaks in a remote location.
It would therefore be desirable to provide an alternate suspension arrangement which can be used for a trailer. Preferably, the alternative suspension arrangement can be more easily manufactured and repaired than the existing solid-axle, leaf-spring type suspension system. Preferably, this suspension system would be formed from a number of elements which are releasably securable together so as to facilitate ready repair if necessary.
According to the present invention, there is provided a suspension arrangement for a vehicle, the suspension arrangement including an axle having a proximal end which is pivotably mounted by a pivot mount to the vehicle, and a distal end which includes a mount for mounting a ground engaging means, the pivot mount allowing the distal end of the axle to move in an upward direction about the pivot mount; and at least one leaf spring rigidly mounted to the vehicle, wherein, in operation, at least a portion of the leaf spring engages a portion of the axle in order to resist upward movement of the distal end of the axle about the pivot mount.
Accordingly, the present invention provides an alternative suspension arrangement in which the axle can be upwardly pivoted relative to a pivot mount located in or mounted to a vehicle, and which upward movement is resisted and preferably biased using at least one leaf spring. This provides a relatively simple and flexible arrangement, particularly in comparison to the existing solid axle, leaf-spring type arrangements which tend to be comparatively rigid in construction.
The at least one leaf spring can be mounted in any position on the vehicle relative to the axle such that in operation at least a portion of the leaf spring engages a portion of the axle to resist upward movement of the axle about the pivot mount. As can be appreciated, this could position the leaf spring above the axle, to one side of the axle, mounted a certain distance away from the pivot mount or mounted generally proximate to the pivot mount. In each case, the leaf spring is configured to have a portion which engages the axle in operation. In a preferred embodiment, the at least one leaf spring is mounted generally vertically above the axle. This configuration preferably provides a biasing means above the axle which resists upward movement of the axle about the pivot mount. More preferably, the leaf spring is configured such that the end of the leaf spring rigidly mounted to the vehicle is mounted to the vehicle at a location which is proximate to the pivot mount. In one embodiment, the leaf spring extends from the vehicle longitudinally along the length of the axle. As can be appreciated, such a configuration provides a relatively simple elongate spring configuration. In an alternative embodiment, the leaf spring extends from the vehicle generally perpendicularly to the length of the axle. This embodiment provides a more compact form, particularly if the leaf spring extends generally parallel to a longitudinal side of the vehicle. This particular embodiment is particularly advantageous when used in retrofitting this suspension arrangement to an existing vehicle.
The suspension arrangement can include any number of leaf springs. However, preferably the suspension arrangement includes two or more leaf springs. The at least one leaf spring can include of any type of resilient material such as elastic materials, metals, rubber type materials or the like. In a preferred form however, each leaf spring is manufactured from steel.
The at least one leaf spring can be rigidly mounted to the vehicle in a number of configurations. In one embodiment, the at least one leaf spring includes a proximal end which is rigidly mounted to the vehicle and a distal end which is connected to the axle. Of course in this embodiment, the distal end of the at least one leaf spring would preferably be connected to the axle in a manner which allows the leaf spring to longitudinally move relative to the length of the axle. The at least one leaf spring may bias movement of the axle in all directions that the axle moves about the pivot mount for example in both the upward and downward direction. In an alternative embodiment, the at least one leaf spring includes a proximal end fastened to the vehicle and a distal end which is free. In this embodiment, the leaf spring is configured such that in operation at least a portion of the at least one leaf spring between the proximal and distal end substantially engages the axle to resist only the upward movement of the axle.
In order to allow for easy assembly, disassembly and repair of the suspension assembly, it is preferable that each of the respective components of the suspension system are releasably secured together. Any combination of releasable fasteners would be suitable, including bolts and nuts, clips, locks, latches, screws, straps or the like. In a preferable embodiment, each of the respective components is generally releasably fastened together using a bolting system.
The pivot mount can be formed as part of the chassis of the vehicle or other portion thereof or can form part of a mounting fixture which is fastened or otherwise secured to the vehicle. In one preferred embodiment, the suspension arrangement further includes a mounting fixture which is secured to the vehicle. The mounting fixture includes the pivot mount. In some embodiments the mounting fixture can also include a leaf spring fastener in which one end of the leaf spring is rigidly mounted. As can be appreciated, the leaf spring fastener can include any number of clamping, bolting or other fastening arrangements. However, the at least one leaf spring is preferably releasably secured to or within the mounting fixture.
In one preferred arrangement, the leaf spring fastener includes a clamping plate arrangement which clamps one end of at least one of the leaf springs within the mounting fixture. Preferably, the clamping plate arrangement includes an upper and lower plate between which the at least one leaf spring is clamped. The clamping plate therefore can be affixed or otherwise fastened to the axle and then the at least one leaf spring fastened between each of the upper and lower plate, and these plates clamped together to secure the at least one leaf spring within the suspension arrangement.
In some embodiments, the suspension arrangement further includes a longitudinal fastener which is inserted though each of the leaf springs to restrain longitudinal movement of each leaf spring relative to each other. The longitudinal fastener provides an additional fastening means which generally resists longitudinal movement of each leaf spring at that point relative to each other. Preferably, the longitudinal fastener is a pin which is inserted through each of the leaf springs. In some embodiments, the longitudinal fastener is also fastened to or otherwise secured with a portion of the suspension arrangement such as the mounting fixture or a portion of the vehicle chassis or the like.
In some embodiments, the clamping plate arrangement also includes a mounting portion for the axle. This interconnection can be provided by one or more fasteners such as U-bolts, a clamp or the like or by an interlocking feature in the clamping plate arrangement specifically configured to receive the axle.
The pivot mount can comprise any suitable pivot mount member which facilitates pivot mountable movement between the mounting fixture and axle. In one embodiment, the pivot mount comprises one or more bolts which releasably secure the axle to the mounting fixture.
The suspension arrangement according to the present invention can be fastened to a portion of the vehicle in any suitable manner. Preferably, the suspension arrangement is fastened to the chassis of the vehicle. In some embodiments, the suspension system is welded to a portion of the chassis of the vehicle. In other embodiments, one or more fasteners are used to fasten the suspension arrangement to a portion of the chassis. Preferably, the fasteners are releasable fasteners. In one preferred embodiment, the suspension arrangement further includes one or more chassis fasteners which fasten the mounting fixture to a portion of a chassis of the vehicle. Preferably, the one or more chassis fasteners include one or more U-bolts.
In some embodiments, the suspension arrangement of the present invention forms part of a wheel assembly of the present invention. In such an embodiment it is preferable that the axle is a wheel axle and the ground engaging means is a wheel. However, it should be appreciated that the ground engaging means could be in other embodiments, skis, tracks, rollers or the like. In one embodiment, the wheel assembly includes a common bracing axle which interconnects two or more adjoining suspension arrangements. Preferably, the bracing axle is configured to span between suspension arrangements provided on opposite sides of a vehicle. In this form, the bracing axle can be common to two suspension arrangements, each of which is located on respective sides of the vehicle. In other embodiments, the vehicle includes one or more independent suspension assemblies which are connected to the chassis of the vehicle at discrete points.
In one embodiment, the mounting fixture includes a sleeve section which receives a bracing axle and a pivot mount section in which the axle is pivotably connected. In one embodiment, the mounting fixture and axle have a rectangular cross-section. If the sleeve of the mounting fixture has a corresponding cross-section, the axle can have an interference fit with this sleeve.
As can be appreciated, the suspension arrangement could be used on any number of vehicles for example in cars, trucks, buses, tractors, caravans, trailers, carts or the like. In one preferred form, the vehicle is a trailer. Preferably, the trailer includes two or more suspension systems according to the present invention.
The present invention will now be described with reference to the FIGS. of the accompanying drawings, which illustrate particular preferred embodiments of the present invention, wherein:
Referring to
As with any typical trailer configuration, the chassis 28 has a skeletal framework construction, made up of frame members, including metal sections, welded, bolted or otherwise rigidly connected together. In the illustrated embodiment, the framework of the chassis 28 includes two longitudinally arranged side beams 32 which are interconnected by a series of transverse cross-members 34. The chassis 28 has four wheels 36 transversely attached on wheel assemblies 38 to each side of chassis 28. Each of the wheel assemblies 38 includes two spaced apart spring based suspension systems 22 positioned proximate to each of the longitudinally arranged side beams 32 of the chassis 28.
A more detailed view of one wheel assembly 38 is illustrated in
Each wheel 36 is mounted on the distal end 48 of an elongate wheel axle 50. As can be appreciated, a wheel mount arrangement (not shown) that includes bearings, wheel rim and the like would be mounted on the distal end 48 of each wheel axle 50. Each wheel axle 50 is fastened within a pivot mount (not visible in
Referring now to
The illustrated suspension system 22 is formed from the combination of the mounting fixture 42, wheel axle 50 and leaf springs 52. In this respect, the wheel axle 50 is pivotably connected at a proximate end 51 to the mounting fixture 42 through pivot bolt 56 located in sleeve 58 of the mounting fixture 42. As can be observed, the wheel axle 50 has a square cross-section which is located in a corresponding cross-sectional sleeve portion 58 of the mounting fixture 42. The sleeve portion 58 does not have a base (as best illustrated in
Accordingly, the biasing action of the suspension system 32 is provided by the biasing force the leaf spring 52 applied to the wheel axle 50. The illustrated leaf springs 52 are a series of four stacked rectangular plates of steel having a first proximal end 62 clamped within a clamping arrangement 60 in the mounting fixture, which extend outwardly above the wheel axle 50 parallel to the mounting axis X-X. As best shown in
The clamping arrangement 60 which secures the leaf springs 52 within the mounting fixture 42 is shown in more detail in
Accordingly, in the illustrated embodiment, the lower plate 68 has an upturned hat like configuration forming an open top cavity therein into which the bracing axle 40 and leaf springs 52 are located in a stacked arrangement (as best illustrated in
As best shown in
In use, with a wheel 36 fitted, the leaf springs 52 abut the upper surface of the wheel axle 50 as shown in FIGS. 3 to 6. In the illustrated arrangement, the distal ends 64 of the leaf springs 52 are free. Accordingly, the leaf springs 52 only provide a downward biasing force to resist upward movement of the wheel axle 50. Of course, in those arrangements in which the distal ends 64 of the leaf springs 52 are secured to the wheel axle 50, the leaf springs 52 would resist both upward and downward movement of the wheel axle 50 about the pivot mount 56. For example, as shown in
Referring now to FIGS. 8 to 11, there is shown a second embodiment suspension system 122 according to the present invention. As with the embodiment shown in FIGS. 3 to 7, this suspension system 122 can form part of a wheel assembly 38 of a trailer 20 as shown in
The function of this suspension system 122 is very similar to the function of the suspension system 22 described in relation to FIGS. 3 to 7, and accordingly similar reference numbers plus 100 have been used for like parts. In this respect, FIGS. 8 to 11 show various side views of the right hand suspension arrangement 122 of a wheel assembly 38 for trailer 20 such as for example is shown in
However, unlike the embodiment shown in FIGS. 3 to 6, the leaf springs 152 are clamped to the bracing axle 140 using a separate clamping arrangement 143 to the mounting fixture 142. In this embodiment, the mounting fixture 142 provides a sleeve 154 at a lower end of the mounting fixture 142 which receives one end of the bracing axle 140. As shown in
Referring now to
The function of this suspension system 222 is very similar to the function of the suspension system 22 described in relation to FIGS. 3 to 7, and accordingly similar reference numbers plus 200 have been used for like parts. In this respect,
Again, the illustrated suspension system 222 is formed from an interconnected combination of the mounting fixture 242, wheel axle 250 and leaf springs 252, with the wheel axle 250 being pivotably connected to the mounting fixture 242 through pivot bolt 256 located in the sleeve 258 of the mounting fixture 242. However, unlike the embodiment shown in FIGS. 3 to 6, mounting fixture 242 and leaf springs 252 extend perpendicularly to the longitudinal length of the central common bracing axle. In this embodiment, the bracing axle 240 laterally extends from the side of the mounting fixture 242. The bracing axle 240 is shown only in part, but in fact extends between mounting fixtures 242. The leaf springs 252 are clamped to the bracing axle 40 using a clamping bolt 243 which extends through the leaf springs 252 into the bracing axle 240 on which the bottom leaf spring 252 is seated. It is to be appreciated that an additional leaf spring(s) 252 may be added (or removed) to create a stiffer (or softer) arrangement.
In order for the wheel to be orientated correctly with respect to the trailer, the wheel axle 250 has an L-shape with a first section 250B being pivotably connected at a proximate end 251 to the mounting fixture 242 through pivot bolt 256 located in sleeve 258 of the mounting fixture 242. The first section extends perpendicularly to the longitudinal length of the bracing axle 240 and parallel to the length of the leaf springs 252. Again, upward movement of the wheel axle 250 is restricted by the leaf springs 252 as described in relation to the previous embodiments. The second section 250A of the wheel axle 250 is perpendicularly attached to the distal end 251A of the first section 250B. The second section 250A of the wheel axle 250 extends outwardly from the arrangement 222 and includes a wheel mount arrangement (not shown) which attaches to the distal coupling end 248 of the second section 250A. As can be appreciated, a wheel mount arrangement (not shown) that includes bearings, wheel rim and the like would be mounted on the distal coupling end 248.
As should be appreciated, the suspension system 222 shown in
Those skilled in the art will appreciate that the invention described herein is susceptible to variations and modifications other than those specifically described. It is understood that the invention includes all such variations and modifications which fall within the spirit and scope of the present invention.
Throughout the description and claims of the specification the word “comprise” and variations of the word, such as “comprising” and “comprises”, is not intended to exclude other additives, components, integers or steps.
Number | Date | Country | Kind |
---|---|---|---|
2006904539 | Aug 2006 | AU | national |
2007903411 | Jun 2007 | AU | national |