The present invention relates to a suspension device for at least one sliding door for closing a door- or window opening, wherein in said suspension device the sliding door is displaceably mounted by means of at least two track rollers running on at least one track profile, and wherein the sliding door is both displaced in the direction of the door opening as well as lowered when entering the closing area. Furthermore, the invention relates to a sliding door construction with such a suspension device as well as a method for mounting.
Sliding doors are used for closing wall openings by a wing of a door without the need for a space-consuming pivotal motion of the wing of the door. Usually mechanisms based on the use of track rollers guided on track rails are used for that purpose, which either carry the door at its upper edge and/or support it on its lower edge. Problematic in connection with sliding doors is the fact that, contrary to pivoting doors, a tight closure of the door opening is not easy, as the wing of the door is not guided into the door opening by a sliding movement but is only pushed in front of it.
In sliding doors that have sliding mechanisms with pure sliding movements, accordingly elaborate sealing constructions are necessary for an efficient sealing, that on the one hand seal the door in a closed state, on the other hand are inconspicuous and create as little friction as possible during the sliding closing process.
Alternatively it is possible to provide a sliding door with a sliding mechanism, in which the wing of the door is not only displaced parallel to the plane of the door opening when entering the closing area, but simultaneously at least partially enters the door opening.
On the one hand this is possible in that the door is displaced into the door opening by an according guidance of the sliding track vertical to the plane of the door when entering the closing area. Thereby the wing of the door is in a way guided into the door opening, or pressed onto sealings provided on the brim of the door opening, respectively. Such a mechanism can be realised comparably easily, but the forces needed for entering the sealing area are normally large, and that a sealing around the door opening can only be realized with elaborate sealings.
Alternatively it is possible to not only displace the wing of the door in the direction of the door opening when entering the sealing area, but to simultaneously lower it. This leads to a very tight and sealed closing of the door opening, but is connected with elaborate mechanics on the other hand.
Such systems are described for instance in EP-A-0 072 267 as well as in DE-A-23 54 484. The systems mentioned there describe a suspension device, wherein the track rollers, on which the wing of the door is carried, are not provided parallel to the plane of the wing of the door (or the axis of the track rollers is not provided vertically to the plane of the wing of the door, respectively), as is the case with regular track rollers, but wherein the track rollers are disposed at an angle. The track rail on which the track rollers are guided, is slightly lowered in the entrance area to the closing area and the tilt of the axis of the track rollers is adjusted in a way that the entire door is displaced linearly slanted downwardly in direction of the door opening as well as lowered when entering the closing area. In order to absorb the lateral forces which in this connection are effective not only in the moment of closure, an elaborate additional roller mechanism is necessary. Especially in case of the use of heavy wings of doors or motor-driven wings of doors, respectively, such a mechanism proves to be insufficient and too susceptible.
The invention is based on the objective to propose a constructively simple, stable construction of a suspension device for a door, which should be displaced both in the direction of the door opening as well as downwardly when entering the closing area. Furthermore, an objective is to propose a carriage for such a construction. Specifically, a suspension device for at least one sliding door is dealt with, for closing a door- or window opening, wherein the at least one sliding door is displaceably mounted by means of at least two track rollers running on at least one track profile and wherein said sliding door is both displaced in the direction of the door opening as well as lowered when entering the closing area.
The solution to this is achieved in that the track rollers are (tiltably) moveably connected with the sliding door, in that the track rollers are arranged essentially vertically in their position outside of the closing area, and in that the track rollers tilt laterally out of the vertical when entering the closing area, whereby the sliding door is displaced in the direction of the door opening by a pivotal motion about a horizontal axis arranged parallel to the plane of the sliding door and is concomitantly lowered.
The core of the invention thereby is to provide track rollers which, in an opened state, when the door is freely suspended, as well as during the main part of the sliding door process, are vertically aligned, i.e. their horizontal axis is vertical to the plane of the sliding door. Thereby the resulting traction forces due to gravity of the door are transferred optimally onto the track rollers or the track profile, respectively, which results in an optimal stability, low frictional losses as well as a high reliability. If track rollers are provided, as suggested for instance in said state of the art, in EP-A-0 072 267, in an orientation, in which the rotating axis of the track rollers is not arranged horizontally, the resulting lateral forces have to be absorbed, which normally is connected with frictional losses and constructively complex components.
Furthermore, according to the invention, the track rollers lead, when tilting, to a pivotal motion of the door into the door opening, due to the moveable connection of the axis of the track rollers with the sliding door. Contrarily, the mechanism according to EP-A-0 072 267 doesn't lead to a pivoting, but to a linear movement from obliquely above into the frame of the door. It can easily be understood that the entrance into a sealing in a linear movement from obliquely above is more material-wearing and especially less efficient. The pivotal motion according to the mechanics of the invention however guides the door around the upper bottom edge of the frame of the door in a natural way and as far as possible in a movement from the front side into the sealing area and not laterally under shear strain.
According to a first preferred embodiment the mechanics are provided in a way that the displacement and the lowering of the sliding door are achieved mainly due to gravitational force. In other words, the energy for the tilting of the mechanism with the track rollers in the suspension device is provided by the gravitational force of the door, which results in the motor not having to provide a higher power in order to guide the door into the sealings when entering the closing area. In order to control the tilting process especially under the effect of the gravitational force of the door, corresponding means are provided which prevent the tilting from taking place already before the entrance into the closing area.
According to a further preferred embodiment, these means are provided in the form of at least one guiding roll. The axis of the guiding roll is normally rigid with respect to the axis of the track rollers. Preferably this guiding roll prevents in its position outside of the closing area a tilting of the track rollers (e.g. under the effect of the gravitational force of the door) and allows a targeted tilting of the track rollers when entering the closing area. For this purpose the guiding roll preferably is guided on/by a corresponding link, for instance in the form of a guiding rail. This guiding rail has a ramp in the form of a guiding device in the closing area or the entrance area into the closing area, respectively. This ramp or guiding device, respectively, can herein be provided one-sided, i.e. it can be provided merely for controlling the willingly resulting lateral pressure. (torque, for instance due to the gravitational force of the door in combination with the selected lever conditions) of the guiding roll. The ramp or guiding device, respectively, however can also be provided in a two-sided guiding way, i.e. it can also force the guiding roll into the tilted position, should the lateral pressure not suffice, which especially can happen during a rapid entering into the closing area.
According to a further preferred embodiment of the invention, the guiding roll is provided in a way that its axis is oriented essentially vertically in its position outside of the closing area (i.e. the guiding roll is orthogonal to the track rollers), and that its axis is tilted synchronously to the tilting of the track rollers when entering the closing area (for the axes of the track rollers and of the guiding roll are provided rigidly with respect to each other).
In order to achieve optimal lever effects, the guiding roll is preferably located above the track rollers. Therein it is shown to be advantageous to let the axis of the guiding roll in its position outside of the closing area substantially align with the running surface of the track rollers, as then among other things the frictional losses can be kept at a minimum.
Normally the entering into the closing area has to be adjusted during the mounting process or during a setting. This can either be ensured by a corresponding changeability of the ramp of the guiding rail, but can also, at least with respect to the time of entrance into the closing area, be ensured in that the guiding roll is adjustably provided in its position along the direction of displacement of the sliding door.
According to a further preferred embodiment, the sliding door is provided with at least one carriage unit, which is moveable around at least one rotating axis, which is arranged horizontally and parallel to the plane of the sliding door. Hereby the track rollers are provided on the part of the carriage unit which is moveable with respect to the sliding door. Preferably the rotating axis is arranged offset in the direction away from the door opening from the roller-plane (or more precisely the central roller-plane, respectively) of the track rollers. This arrangement of the rotating axis results in a lever effect, during which the gravitational force of the door results in a tilting of the track rollers, insofar as the construction, which holds the track rollers, for instance is not held in its position by the guiding roll. Accordingly, it can be ensured by this arrangement of the rotating axis, that the sliding door is guided into the door opening under the effect of its own gravitational force, as mentioned above.
These lever conditions can be adjusted especially well if the rotating axis is located substantially in the area of the top edge of the sliding door.
A preferred embodiment of the invention is further characterized in that the carriage unit comprises at least two carriage plates which are attached to the sliding door moveably around said rotating axis, wherein on each of these carriage plates at least one track roller, preferably two track rollers, are provided. The carriage plates are preferably rigidly connected to each other by a tilting rod (it can be a separate component, resulting in increased flexibility, or an element provided as one piece with the carriage plates), and there are means provided on the tilting rod for the control of the tilting of the track rollers when entering the closing area. These means can again preferably be a track roller. The tilting rod even more preferably is adapted as a rail (or profile) attached in the area of the top edge of the corresponding carriage plate, on which rail (or profile) one (or also more than one) guiding roll is provided between the carriage plates on the top side with a vertical orientation of the axis of the guiding roll. The guiding roll thereby can on the one hand be located in a minimally disturbing way between both carriage plates and the forces acting upon the track roller are at the same time optimally distributed. In addition, in this arrangement of the guiding roll, the guiding roll can for instance be provided adjustably on the tilting rod, which allows a setting of the closing area.
An additional preferred embodiment is characterized in that the track profile has a convex running surface directed upward and the track rollers have a corresponding concave running surface. On the one hand this arrangement results in a self-stabilisation of the track rollers on the running surface, on the other hand this arrangement is also optimally adapted to the tilting of the track rollers in the closing area and reduces the forces resulting from the tilting and the resulting friction. In order to further ensure a maximal stability of the device, it is advantageous, in addition or alternatively, to provide the track profile with a concave opposite surface directed downward, in which at least one guiding roll (which can for instance be adapted adjustably convex) runs, the axis of which is arranged parallel to the direction of the axis of the track roller.
As already mentioned, a substantial part of the energy for the entrance into the closing area is preferably provided by the gravitational force of the door. Accordingly, this energy has to be applied again when opening the door. In order to prevent that large forces are necessary for that purpose, it can be advantageous to provide an energy storage device, for instance in the form of a spring, an elastic device or a shock absorber, which takes up energy when entering the closing area such that said energy is available when exiting the closing area.
Preferably the sliding door is an automatic sliding door. Accordingly, it for instance comprises in its suspension (or also within the door, or an upper rail of the. door, respectively) a motor, as well as preferably in addition a control unit, wherein the motor displaces the sliding door for instance over a toothed drive belt or a toothed bar or the like, wherein for instance the toothed drive belt is fixedly connected with the carriage unit.
Furthermore, the present invention concerns a sliding door construction with a suspension device as given above. In order to ensure in such a sliding door construction the entrance into the door opening not only in the area of the suspension, but also in the lower area, advantageously at least one bottom guidance is provided in the floor area. These bottom guidances also force the door into the door opening, for instance over tilted links and accordingly e.g. tilted edges of the door.
In addition, the present invention concerns a method for mounting a suspension device or a sliding door construction, respectively, as mentioned above, wherein said method is characterized in that first a carrier plate is attached to the upper door lintel, then a track profile and a guiding rail are attached to the carrier plate, after which the sliding door is slid into the suspension device from the side or from the front, whereby the track rollers of the sliding door are mounted onto the track profile and the guiding roll of the sliding door is inserted into the guiding rail.
Further preferred embodiments of the invention are described in the dependent claims.
The invention shall be more closely described as follows according to embodiments in connection with the drawings. Described are in:
a) shows a sliding door 7 including the corresponding frame 8 in a perspective view. The sliding door 7 is illustrated in
b) shows a frontal view of such a door, wherein the cover 16 has been removed for the visualization of the elements in the suspension device. Furthermore,
Furthermore, a motor 10 is connected with the suspension device or the carrier plate 1, respectively, in a locally fixed way, as well as a control unit 11. The motor 10 has a drive wheel 12, by which a toothed drive belt 32 is driven. The motor 10 is located essentially above the door opening 9, and accordingly the toothed drive belt 32 is guided over a rear guiding roll 37 at the rear end of the suspension device and is fixedly connected over a corresponding carrier 31 with the rear track roller plate 21, i.e. which faces away from the door opening 9. Furthermore a spring 17 can be recognized which is stretched when entering the closing area and serves as an energy storage device for a subsequent opening of the door.
Also recognizable in
a) shows a simple construction of a first embodiment of a carriage unit 20. The carriage unit 20 comprises two carriage plates 21, which are connected with each other with a tilting rod 22 to form the carriage unit 20. On each of these carriage plates 21 one pair of track rollers 5 is provided in sequence. The track rollers 5 have a concave running surface (see also
Furthermore, a holder for the axis 28, in which the rotating axis 27 is guided, is attached to the carriage plates 21. On the other hand, a fastening element 29 is attached to the sliding door 7 by means of screws 30, and this fastening element 29 serves as a second holder of the rotating axis 27.
Accordingly, the sliding door 7 is movably connected with the carriage plate 21 rotatably about the rotating axis 27. The rotating axis is located below the carriage unit 20. As is recognizable in
This tilting moment on the carriage plates 21, or on the entire carriage unit 20, respectively, is used when entering the closing area. In the open state illustrated in
Basically it is recognizable how the carrier plate 1, together with the cover 16, forms a substantially closed box, in which the motor 10 and the control unit 11 as well as further functional elements as bus connections, power supply etc. are arranged. These further functional elements can be attached in corresponding profiled projections, as shown in
The track profile 3 is formed as a profile rail, which can be screwed into corresponding prepared holes or profile ribs of the carrier plate by means of screws 4. The profile rail has a horizontal running surface, which is formed as a bent profile, i.e. which provides the track rollers 5 with a convex running profile toward the top, and which has a concave running surface for a guiding roll 19 or an opposite roll toward the bottom. The carriage unit 20 comprises two carriage plates 21, as already mentioned with respect to the first embodiment. These two carriage plates 21 are connected with each other over a tilting rod 22. A pair of track rollers 5 is arranged sequentially on each carriage plate 21. The track rollers 5 have a concave running surface, which is adapted to the form of the profile rail 3. When the sliding door is open, and also during almost the entire closing process, respectively, the axis of the track rollers horizontal and thus vertical to the plane of the sliding door, i.e. the track rollers 5 are vertically aligned and thereby can optimally absorb the gravitational forces resulting from the sliding door 7. In addition, at least on one of the carriage plates, preferably on both carriage plates, at least one guiding roll 19 with one axis parallel to the axis of the track rollers 5 is provided, wherein said guiding roll 19 has a convex running surface and engages in the track profile 3 from below and thereby stabilizes the carriage unit 20. The track profile is quasi embraced by the track rollers and the guiding roll.
In addition, a holder for the axis 28, in which the rotating axis 27 is guided, is attached to the carriage plate 21. A fastening element 29, which can comprise a number of interconnected parts, is attached to the sliding door 7 by means of screws 30, and this fastening element 29 or parts thereof, respectively, serves as a second holder for the rotating axis 27. Accordingly, the sliding door 7 is moveably attached with the carriage plate 21 rotatably about the rotating axis 27.
A guiding roll 6 is attached to the tilting rod 22. This guiding roll 6 prevents an uncontrolled tilting of the carriage unit 20. Accordingly, a locally fixed guiding rail 24 is provided, on which the guiding roll 6 runs. In the open area of the sliding door, or until the entrance into the closing area, respectively, this guiding rail 24 is responsible that the carriage unit 20 remains in its vertical position, as illustrated in
In
Furthermore, it can be recognized that the fastening element 29 furthermore comprises a driver plate 31, which can be connected at the top with the toothed drive belt 32.
The guiding rail 24 is also attached to the carrier plate 1 over screws 26 in a longitudinal groove provided for that purpose. The guiding rail 24 has a ramp 25, which is according to the trajectory described by the guiding roll during the tilting of the carriage unit 20. Thereby the form of the ramp can be adjusted to the entering into the sealing area. It is for instance possible to first begin the pivotal motion slowly and then strongly increase the slope of the ramp toward the meeting of the final position. Furthermore, the ramp 25 has an outer guiding device 35, on which the guiding roll 6 normally rolls off when entering the closing area. In order to ensure that this movement, which is exercised on the carriage unit without any application of force, resulting essentially from the gravitational force of the door, and the lever effect due to the laterally arranged axis 27 and accordingly due to the tilting moment can be guaranteed in every case, in addition an inner guiding device 36, which forces the carriage unit 20 into the tilted position 34, is provided on the guiding rail 24. Accordingly, it isn't absolutely necessary to arrange the axis 27 in a laterally offset way, but said axis can also be located on the roll 5 directly below the line of gravity, if a guiding rail 24 is provided for it, which for instance is able to force the carriage 20 into the tilted position over the inner guiding device 36.
During the mounting process of a suspension device according to the invention, the following procedure can be applied:
The carrier plate 1 is adjusted to the necessary length, which equals about double the width of the door opening 9.
The carrier plate 1 is attached to the top frame by means of screws 2.
The track profile 3 is attached to the carrier plate 1 with screws 4 after having been adjusted to the necessary length, for the purpose of which corresponding profile grooves or bore thread bores are already provided for in the carrier plate 1.
The guiding rail 24 is also screwed to the carrier plate from the bottom by means of screws 26, similarly in the area of the ramp 25, provided that said ramp is not already attached with the guiding rail 24 or is formed in one piece with the guiding rail 24.
The functional elements as the motor 10, the control unit 11, the rear guiding roll 37 etc. are attached to the carrier plate 1, and the toothed drive belt 32 is inserted.
The sliding door, on the top edge of which the carriage unit 20 has been attached by screws, is pushed into the suspension device from the side facing away from the door opening, such that the track rollers 5 run on the track profile 3 and the guiding roll 6 is guided by the guiding rail.
The fine adjustment of the door is achieved on the one hand by adjustment of the height and by adjustment of the tilt of the carriage unit in relation to the sliding door. On the other hand, the adjustment of the entrance into the closing area can be achieved by the adjustment of the position of the guiding roll 6, which, as already mentioned above, is easily possible over the advantageously provided possibility of longitudinal displacement of the guiding roll along the tilting rod 22.
Before or after inserting the sliding door 7, the floor guidances 13-15 can furthermore be attached in the floor area. In addition, these can also be aligned in relation to the adjustment of the entire sliding door.
1 carrier plate
2 screws for fastening 1 to the frame
3 track profile
4 screws for fastening 2 to 1
5 track roller
6 guiding roll
7 wing of door
8 frame
9 door opening
10 motor
11 control unit
12 drive wheel for toothed drive belt
13 middle bottom guidance
14 rear bottom guidance
15 front bottom guidance
16 cover
17 spring
18 running surface
19 guiding roll
20 carriage unit
21 carriage plate
22 tilting rod
23 screw for fastening 6 to 22
24 guiding rail
25 ramp
26 screw for fastening 24 to 1
27 rotating axis
28 holder for 27 on 21
29 fastening element
30 screw for fastening of 29 to 7
31 driver plate
32 toothed drive belt
33 vertical position of 20
34 tilted position of 20
35 outer guiding device of 25
36 inner guiding device of 25
37 rear guiding roll for toothed drive belt
38 slide bearing
39 fixing rail
40 sealing
Number | Date | Country | Kind |
---|---|---|---|
1765/04 | Oct 2004 | CH | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CH2005/000575 | 10/4/2005 | WO | 00 | 4/24/2007 |