The present disclosure relates to a suspension device for a vehicle and, particularly, to a suspension device for a vehicle equipped with an electric motor.
Conventionally, various suspension structures have been studied in order to satisfy all of steering stability, road surface followability, and ride quality of a vehicle. Japanese Patent Laid-Open No. 2018-002000 discloses a suspension device provided with a damper which extends perpendicular to an H-shaped lower arm in a side view, wherein by causing a vehicle body-side swinging axis to extend parallel to a vehicle front-rear direction and causing a wheel-side swinging axis to extend inclined in the vehicle front-rear direction in a plan view, the suspension device minimizes torsion of the lower arm and the damper to make up-down movement smoother and achieves both an increase in wheel support rigidity of elastic bushing and easiness of strokes.
On the other hand, amidst research and development related to electric cars conducted in recent years, the present inventors carried out diligent studies with respect to an optimum suspension structure for electric cars.
Normally, in a vehicle equipped with a motor (electric motor), there are two kinds of brakes: a regenerative brake which uses the electric motor as a generator during deceleration, and a friction brake which uses a conventional hydraulic system. In this case, a difference in respective anti-lift angles of the regenerative brakes and the friction brakes occurs, with a point of application of a braking force of the regenerative brakes being a wheel center and a point of application of a braking force of the friction brakes being a center of tire-ground contact. Therefore, for example, during coordinated control of the regenerative brakes and the friction brakes, there is a risk that changing (causing a fluctuation of) the braking force of the regenerative brakes and the braking force of the friction brakes results in changing a behavior of a vehicle (mainly, a pitching behavior of the vehicle) due to the difference in anti-lift angles described above and may impart a sense of discomfort to a driver and occupants.
In consideration thereof, the present disclosure has been made in order to solve the problem described above by providing, in a vehicle equipped with an electric motor, a suspension device for preventing a change in a behavior of the vehicle during use of regenerative brakes and friction brakes.
In order to solve the problem described above, the present disclosure is a suspension device for a vehicle equipped with an electric motor for transmitting a drive force to wheels via an output transmission shaft, the suspension device characterized by including: a suspension arm which is coupled to a vehicle body side and a wheel side and which is capable of swinging in a vehicle up-down direction; and a damper which extends in a direction perpendicular to a swinging axis in a vehicle body-side mounting portion of the suspension arm in a side view, wherein the swinging axis of the suspension arm and an imaginary line perpendicular to a direction of extension of the damper extend in a direction parallel to each other in a side view.
According to the present disclosure, since the swinging axis of the suspension arm and the imaginary line perpendicular to the direction of extension of the damper extend in a direction parallel to each other in a side view, a difference in anti-lift angles of the regenerative brakes and the friction brakes during braking can be prevented from occurring and, accordingly, a change in a pitching behavior of the vehicle can be prevented even when the braking force of the regenerative brakes and the braking force of the friction brakes are changed during, for example, coordinated control of the regenerative brakes and the friction brakes. As a result, a change in behavior of the vehicle during use of the regenerative brakes and the friction brakes can be prevented and a sense of discomfort imparted to an occupant can be reduced.
In addition, in the present disclosure, preferably, the swinging axis of the suspension arm extends in a direction coinciding with a vehicle front-rear direction in a bottom view. According to the present disclosure, by causing the swinging axis of the suspension arm to extend in a direction coinciding with the vehicle front-rear direction in a bottom view, a change in the behavior of the vehicle during use of the regenerative brakes and the friction brakes can be prevented more reliably and a sense of discomfort imparted to an occupant can be reduced. In addition, the wheels can be made to linearly swing in a same direction as the direction of extension of the damper and, accordingly, a change in the behavior of the vehicle during use of the regenerative brakes and the friction brakes can be prevented more effectively.
Furthermore, in the present disclosure, preferably, the suspension device for a vehicle is a rear suspension device for a rear wheel as a main drive wheel, and the swinging axis of the suspension arm of the rear suspension device extends obliquely upward in an inclined manner toward a front of the vehicle in a side view. According to the present disclosure, since an anti-lift angle is formed in the rear suspension device, a lift of a rear portion of the vehicle body during use of the regenerative brakes and the friction brakes is prevented and, accordingly, a change in the pitching behavior of the vehicle during use of the regenerative brakes and the friction brakes can be prevented more effectively.
In addition, in the present disclosure, preferably, the suspension arm is mounted to a vehicle body frame which is directly connected to a rear end portion of a battery case in a lower portion of a center of the vehicle and which extends in the vehicle front-rear direction and, at the same time, the suspension arm is positioned above a lower end of the battery case. According to the present disclosure, support rigidity of the wheels can be enhanced and a response delay to vehicle behavior (for example, a response delay to a cornering force) can be reduced.
Furthermore, in the present disclosure, preferably, the suspension device is a strut-type suspension device including a hub carrier in which an opening for allowing penetration by and for holding the output transmission shaft is formed in a center portion thereof and which supports a wheel, wherein a lower portion of the damper is mounted to the hub carrier, and an upper portion of the damper is mounted to the vehicle body. According to the present disclosure, the strut-type suspension can prevent a change in behavior of the vehicle during use of the regenerative brakes and the friction brakes.
With the suspension device for a vehicle according to the present disclosure, in a vehicle equipped with an electric motor, a change in a behavior of the vehicle during use of regenerative brakes and friction brakes can be prevented.
Hereinafter, a suspension device for a vehicle according to an embodiment of the present disclosure will be described with reference to the accompanying drawings.
First, a schematic configuration of a vehicle to which the suspension device for a vehicle according to the embodiment of the present disclosure has been applied will be described with reference to
First, as shown in
The battery assembly 4 includes a battery case 14 and a battery main body (not illustrated). Although not illustrated in
Next, a schematic configuration of each portion of the vehicle will be described with reference to
First, as shown in
Next, as shown in
Next, the vehicle body 2 constituted of a monocoque body in the upper portion of the vehicle 1 shown in
Next, as shown in
On the other hand, as shown in
Next, with reference to
First, as shown in
The suspension components described above will now be described in greater detail. First, the rear lower arm 46 is an A-shaped lower arm, and a distal end portion thereof on a side of the wheel 34 is coupled via a swinging shaft 52 to a portion which protrudes downward from a center portion of the hub carrier 42. In the present embodiment, the swinging shaft 52 is constituted of a pillow ball joint. On the other hand, the A-shaped rear lower arm 46 is coupled at two locations thereof on a vehicle body side to the rear suspension support members 20a and 20b via swinging shafts 54 and 56, respectively. In the present embodiment, each of the swinging shafts 54 and 56 is constituted of a bush housing, elastic bushing, a bolt shaft mounted on a vehicle body side, and the like.
In the present embodiment, as shown in
Next, as clearly shown in
Next, the toe control link 50 is coupled to a portion which protrudes rearward from a center portion of the hub carrier 42.
Although a detailed description will be omitted, the front suspension device 12 is also constituted of a hub carrier, a lower arm, a damper, a tie rod, and the like similar to those of the rear suspension device 10 and shares a similar geometry with the rear suspension device 10.
Next, a main geometric configuration of the suspension device according to the embodiment of the present disclosure will be described with reference to
First, as shown in
When using regenerative brakes in a vehicle with an electric motor (a so-called electric car), since an operation point of a braking force thereof is a wheel center Wc, an anti-tail-lift angle is an angle of a line (indicated by a dashed line in
Therefore, in comparative examples such as that shown in
Note that, in
On the other hand, in the present embodiment, as shown in
Furthermore, in the present embodiment, by causing the swinging axis A to extend in a direction coinciding with the vehicle front-rear direction in a bottom view, as shown in
In addition, in the present embodiment, as shown in
In the present embodiment, due to a suspension geometry set as described above, as shown in
In addition, as shown in
Furthermore, in the present embodiment, since the drive of the rear wheel 34 is used as a main drive by using the rear electric motor 30 as a main drive source with a large output, as shown in
As described above, the technical idea of the present disclosure is to, firstly, extend a damper 48 in a direction perpendicular to a swinging axis A and cause an imaginary line C which is perpendicular to a longitudinal direction axis B of the damper 48 to extend in a direction parallel to the swinging axis A in a side view so as to create a state where an instantaneous center of rotation does not exist or to make an instantaneous center of rotation at a position separated by an infinite distance (in particular, with respect to a position of an instantaneous center of rotation Ic such as that shown in
In addition, the technical idea of the present disclosure is to, secondly, cause the swinging axis A to extend in a vehicle front-rear direction in a bottom view (plan view) so as to create a state where an instantaneous center of rotation does not exist or to make an instantaneous center of rotation at a position separated by an infinite distance (in particular, with respect to a position of an instantaneous center of rotation Ic such as that shown in
Furthermore, the technical idea of the present disclosure is to, thirdly, form an anti-lift angle by causing the swinging axis A to extend obliquely upward toward a front of the vehicle in a side view and, accordingly, prevent a change in a pitching behavior of the vehicle (in particular, a change in a pitching behavior of a rear portion of the vehicle) during coordinated control of the regenerative brakes and the friction brake and the like.
Moreover, the technical idea of the present disclosure is to, fourthly, cause the swinging axis A to extend in the vehicle front-rear direction in a bottom view (plan view) and, at the same time, cause the damper 48 to extend in a direction perpendicular to the swinging axis A in a side view so that a linear swing direction (trajectory of motion) T of the rear wheel 34 (ball joint 52) and the longitudinal direction axis B of a rear damper coincide with each other and, accordingly, enable a load transmitted from the rear wheel 34 to be efficiently input to the rear damper 48.
The technical idea of the present disclosure described above is applied to the front suspension device 12 in a similar manner.
As described above, in the present disclosure, an angle of the longitudinal direction axis B of the damper relative to the swinging axis A in a side view, parallelism of the swinging axis A and the imaginary line C in a side view, and a direction of extension of the swinging axis A in a bottom view are important. On the other hand, these values are not limited to those in the embodiment described above and, for example, when designing a vehicle, performing an experiment with a test vehicle, or the like, the values may be adjusted to ranges (angle, parallelism, and direction) in which a change in a pitching behavior of the vehicle can be substantially prevented during coordinated control of friction brakes and regenerative brakes and the like in consideration of a length of a wheel base or a position of the center of gravity of the vehicle, motion of each portion during swinging of the suspension, and the like which affect the pitching behavior of the vehicle. For example, the angle formed by the swinging axis A and the longitudinal direction axis B of the rear damper 48 is preferably set to a range of 90°±2.5°.
As a modification of the vehicle 1 according to the present embodiment, only the front electric motor 36 may be provided as the electric motor to drive the front wheels 40 and make the vehicle 1 a front-wheel drive vehicle, only the rear electric motor 30 may be provided as the electric motor to drive the rear wheels 34 and make the vehicle 1 a rear-wheel drive vehicle, or the front wheels 40 and the rear wheels 34 may be driven by a single electric motor.
In addition, the present disclosure is not limited to the strut-type suspension device described above and can also be applied to suspension devices of other types. For example, with a double wishbone-type suspension device, by causing a swinging axis of a lower arm and a swinging axis of an upper arm to extend in directions parallel to each other in a side view and causing the swinging axes to extend in a direction coinciding with the vehicle front-rear direction in a bottom view (plan view), a similar effect of preventing a change in a pitching behavior of the vehicle even when braking forces of regenerative brakes and friction brakes are changed can be obtained. A similar effect can also be obtained by a measure of causing each swinging axis to extend obliquely upward toward the front of the vehicle in a side view.
Next, a working effect of the present embodiment will be described. The present embodiment is a suspension device 10 for a vehicle 1 equipped with an electric motor 30 for transmitting a drive force to wheels 34 via an output transmission shaft 32, the suspension device 10 including: a suspension arm 46 which is coupled to a vehicle body side and a wheel side and which is capable of swinging in a vehicle up-down direction; and a damper 48 which extends in a direction perpendicular to a swinging axis A in a vehicle body-side mounting portion of the suspension arm 46 in a side view, wherein the swinging axis A of the suspension arm 46 and an imaginary line C perpendicular to a direction of extension of the damper 48 extend in a direction parallel to each other in a side view.
According to the present embodiment configured as described above, by preventing a difference in anti-lift angles of regenerative brakes and friction brakes during braking from occurring, a change in a pitching behavior of the vehicle can be prevented even when a braking force of the regenerative brakes and a braking force of the friction brakes are changed during, for example, coordinated control of the regenerative brakes and the friction brakes.
In addition, according to the present embodiment, since the swinging axis A of the suspension arm 46 extends in a direction coinciding with the vehicle front-rear direction in a bottom view, a change in the behavior of the vehicle 1 during use of the regenerative brakes and the friction brakes can be prevented more reliably and a sense of discomfort imparted to an occupant can be reduced. Furthermore, since the swinging axis A of the suspension arm 46 extends in a direction coinciding with the vehicle front-rear direction in a bottom view, a wheel 34 (a wheel center Wc) can be made to linearly swing in a same direction as a direction of extension of a longitudinal direction axis B of the damper 48 and, accordingly, a change in the behavior of the vehicle 1 during use of the regenerative brakes and the friction brakes can be prevented more effectively.
Furthermore, according to the present embodiment, since the suspension device of the vehicle 1 is a rear suspension device 10 for the rear wheel 34 as a main drive wheel and the swinging axis A of the suspension arm 46 of the rear suspension device 10 extends obliquely upward in an inclined manner toward a front of the vehicle in a side view, an anti-lift angle can be formed in the rear suspension device 10. Due to such an anti-lift angle, particularly, a lift of the rear portion of the vehicle body during use of the regenerative brakes and the friction brakes is prevented and, accordingly, a change in the pitching behavior of the vehicle 1 during use of the regenerative brakes and the friction brakes can be prevented more effectively.
In addition, according to the present embodiment, since the suspension arm 46 is mounted to a rear vehicle body frame 6 directly connected to a rear end portion 14b of a battery case 14 in a lower portion of a center of the vehicle (specifically, mounted (to a rear side frame 18 via rear suspension support members 20a and 20b) and, at the same time, the suspension arm 46 is positioned above a lower end of the battery case 14, support rigidity of the wheel 34 can be enhanced and a response delay to vehicle behavior (for example, a response delay to a cornering force) can be reduced.
Furthermore, according to the present embodiment, since the rear suspension device 10 is a strut-type suspension device including a hub carrier 42 in which an opening for allowing penetration by and for holding an output transmission shaft 32 is formed in a center portion thereof and which supports the wheel 34, wherein a lower portion of the damper 48 is mounted to the hub carrier 42, and an upper portion of the damper 48 is mounted to the vehicle body 2, a change in the behavior of the vehicle during use of the regenerative brakes and the friction brakes can be prevented with the strut-type suspension which is a relatively simple construction.
Number | Date | Country | Kind |
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2022-070037 | Apr 2022 | JP | national |