The present invention relates to a suspension for a motor vehicle.
In particular, the present invention is advantageously, but not exclusively applied to a suspension for high-performance motor vehicles, to which the following description will explicitly refer without thereby losing generality.
Different types of suspensions for road vehicles are known, which are generally identified as connecting elements between the sprung masses and the unsprung masses of a motor vehicle.
More specifically, the unsprung masses comprise the portions of the motor vehicle, such as for example the wheels, in direct contact with the ground, and the sprung masses comprise the portions of the motor vehicle, such as for example the body, not in direct contact with the ground.
In a known manner, motor vehicles comprise a pair of front suspensions designed to connect respective front wheels to the body and a pair of rear suspensions designed to connect respective rear wheels to the body.
In a known manner, each front or rear suspension comprises, in turn:
Each shock absorber comprises, in a known manner, a case connected to a relative wheel and the body, and a rod movable relative to the case and connected to the other one of the relative wheel and the body.
Each shock absorber further comprises a chamber interposed between the case and the rod filled with viscous fluid, so as to apply a damping force opposite the movement of the rod relative to the case.
The shock absorbers of passive type allow applying to the rod a damping force dependent only on the relative velocity between rod and case according to a predefined damping curve.
Semi-active shock absorbers are also known, which are capable of damping the motion of the rod by applying a force opposite the movement of the rod which can vary depending on the conformation of the ground and on the motion conditions of the motor vehicle.
Active shock absorbers are also known which are capable of generating autonomous forces and displacements, i.e. completely independent of the stresses transmitted by the road surface.
Such forces and displacements are added to the movements induced by the stresses transmitted by the road surface; the aim of the autonomous movements made by an active shock absorber is that of reacting to the stresses transmitted by the road surface so as to maximise the dynamic performance of the motor vehicle or improve the ride comfort of the motor vehicle also as a function of the type of driving chosen by the driver.
The active shock absorber is provided with a hydraulic or electric actuator of its own which can be driven so as to generate a force and a module and direction displacement which are autonomous, i.e. completely independent of the stresses transmitted by the road surface; for example, by driving the actuator of an active shock absorber, it is possible to lift and lower the chassis of the motor vehicle in an independent manner on each wheel also when the motor vehicle is still.
Recently, performance motor vehicles have been proposed manufactured according to an SUV-type configuration, i.e. having large mass and high centre of gravity, for which the use of active shock absorbers is desirable.
However, the known type of front and rear suspension configurations necessary for guaranteeing the desired dynamic attitude to the aforementioned motor vehicles with an SUV configuration do not allow accommodating the active shock absorbers.
The need is felt in the sector to obtain a front suspension and a rear suspension which allow accommodating the active shock absorber.
The object of the present invention is to manufacture a front suspension and a rear suspension capable of satisfying such need.
The aforementioned object is achieved by a suspension for a motor vehicle according to claim 1.
The present invention will now be described with reference to the accompanying drawings, which illustrate some non-limiting example embodiments thereof, wherein:
With reference to
It is specified that in the following of the present description, expressions such as “at the top”, “at the bottom”, “at the front”, “at the back”, “left”, “right” and the like are utilised with reference to a normal forward moving direction of the motor vehicle 1.
Furthermore, it is possible to define:
With reference to
Each wheel 4, 5 comprises, in turn (Figures from 2 to 5):
The motor vehicle 1 comprises, for each wheel 4, 5, a brake calliper 18 and a pad which can be operated for abutting against the corresponding disc 17 and exerting a braking torque on the disc 17.
The motor vehicle 1 further comprises, in a known manner:
Each suspension 8, 9 comprises, in turn, an active shock absorber 20, 21 and a hydraulic actuator 40.
With reference to Figures from 2 to 9, the active shock absorber 20, 21 is configured to:
The actuator 40 can be operated for adjusting the height of the body 2 from the ground along the axis Z, depending on the preferences of the driver and in a manner independent of the operating conditions of the motor vehicle 1.
In the following, a single shock absorber 20 and a single actuator 40 are described, being the shock absorbers 20 identical to one another.
With reference to Figures from 2 to 5, the shock absorber 20 comprises, in brief:
The shock absorber 20 further comprises (
In particular, the rod 25 comprises a pair of ends 35, 36 axially opposite one another and being a bottom end and a top end, respectively.
The end 35 is accommodated inside the chamber 32a and the end 36 is connected to the body 2 by means of the actuator 40.
The rod 25 further comprises a main portion 33 interposed along the axis A between the ends 35, 36 and accommodated in a sliding manner inside the chamber 32b.
The transmission assembly 26 comprises, in turn:
With particular reference to
The plate 39 defines a support having an annular shape radially projecting outwards from a free end of a tubular spacer 34 mounted coaxial to the axis A and provided with dust cover for protecting the rod 25.
The actuator 40 is mounted at an end of the shock absorber 20 opposite along the axis A relative to the gear wheels 29, 30.
In the illustrated case, the actuator 40 is an actuating cylinder of hydraulic type.
The actuator 40 comprises an inner piston 41 having a cylindrical shape, which is mounted coaxial to the axis A, axially projects from the free end of the spacer 34, extends on the side opposite the spring 37 relative to the plate 39, and is coupled in an axially fixed manner to the spacer 34.
The actuator 40 further comprises an outer cylinder 42 having an annular shape, which is coaxial to the axis A, has a substantially U-shaped cross-section with concavity facing the spring 37, and is engaged in a sliding manner on the piston 41.
The piston 41 and the cylinder 42 are coupled to one another in a fluid-tight manner for defining a feeding chamber 43 connected to an oil feeding device under known pressure and not illustrated.
The cylinder 42 carries integrated a top attachment 44 obtained on the outer surface of the cylinder 42 for hooking the shock absorber 20 to the body 2.
The cylinder 42 further has a central seat 47 obtained on the inner surface coaxial to the axis A for receiving and holding a damping block 45, which has a tubular shape, is axially locked in the seat 47 by means of a locking ring nut 49 screwed in the cylinder 42, and allows damping the relatively high frequency vibrations exerted on the chassis (not illustrated) of the vehicle (not illustrated).
The block 45 comprises a central body 46 made of a metallic material coupled in an axially fixed manner to the rod 25, and a damping element 48 made of an elastically deformable material mounted around the body 46.
The operation of the actuator 40 imparts to the assembly defined by the rod 25, by the cylinder 42, and by the damping block 45 and thus to the body 2 straight displacements parallel to the axis A between a lifted position (not illustrated in
In the following, one single front suspension 8 is described, being both suspensions 8 identical to one another.
With reference to Figures from 2 to 5, the suspension 8 is, in the illustrated case, of the articulated quadrilateral type.
The suspension 8 comprises, more specifically:
The hub carrier 16 comprises, in turn:
The arms 60, 61 are crossed by the spring 37 of the shock absorber 10.
Advantageously, the suspension 8 further comprises (
In particular, the housing 91 is open towards the top of the case 19 and collaborates with the case 19 for defining a casing partly accommodating the transmission assembly 26.
The lever 85 is fixed to the case 19 of the shock absorber 20 so as to define the aforementioned casing and hinged to the arm 70 around an axis C.
The lever 85 is conformed as a fork and comprises, in turn:
More specifically, the housing 91 defines a pair of seats 89, 90 for the respective gear wheels 29, 30. The seats 89, 90 are open at the top towards the case 19.
The arms 86 are spaced apart from one another parallel to the axis C, and extend at a distance at first increasing and subsequently decreasing and then constant, proceeding from the housing 91 towards the ends 87, 88.
The lever 85 further comprises (
In the illustrated case, the axes B, C are parallel to one another.
With reference to Figures from 6 to 9, in the following one single rear suspension 9 is described, being both rear suspensions 9 identical and symmetrical to one another.
The suspension 9 is, in the illustrated case, of the multilink type.
The suspension 9 comprises, more specifically (
The lever 115 is, in a known manner, actuated and has a variable length, in particular telescopic, so as to form, together with the lever 115 of the further suspension 9, a steering mechanism of the rear wheels 5.
In particular, the shortening or the extension of the lever 115 determines a variation of the steering angle of the wheel 5, i.e. of the angle defined between a plane integral with the wheel 5 and the axis Z.
More specifically, the plate 100 comprises a pair of arms 101 opposite one another and each provided with an end 102 coupled to a respective attachment element 103 of the body 2 in a rotary manner around the axis H and an end 104 opposite the end 102 coupled to the relative connecting rod 120 in a rotary manner around the axis I.
The plate 100 further comprises a pair of arms 105, 106 extending between the arms 101.
The arm 106 is interposed between the arm 105 and the ends 103 of the arms 101.
In particular, the arms 101 converge with respect to one another, proceeding from the ends 103 towards the corresponding ends 104.
The axes H, I, J, and K are, in the illustrated case, parallel to one another and arranged substantially horizontal.
The axes M, N are, in the illustrated case, vertical and orthogonal to the axes H, I, J and K.
The suspension 9 comprises a shock absorber 21 completely similar to the shock absorber 20 and described only for what differs from the shock absorber 20.
More specifically, the shock absorber 21 differs from the shock absorber 20 due to the fact that the housing 91 further accommodates a gear wheel 152 meshing with the gear wheels 29, 30, so as to guarantee the target transmission ratio as a function of the available installation space.
The housing 91 is delimited at the bottom by the plate 100 and at the top by the case 19 of the shock absorber 21.
The shock absorber 21 further comprises a lever 140 connected to the case 19 and defining the housing 91 accommodating the gear wheels 29, 30, 152.
Advantageously, the plate 100 is boxed and defines a housing seat 130 for the lever 140; the plate 100 and the lever 140 are hinged to one another around an axis L.
More specifically, the plate 100 comprises a wall 200 having a shape joined and conformed to the arms 101, 105, 106 and defining the seat 130.
The seat 130 is open on the side of the shock absorber 21 and closed on the side opposite the shock absorber 21, with the exception of a bottom opening having the function of lightening and of draining water and crushed stone which otherwise would accumulate in the lever.
The seat 130 is delimited by:
The lever 140 is hinged, in particular, to the arm 105.
The axis L is, in the illustrated case, parallel to the axes H, I, J and K.
The axis L is further interposed between the axes I, H.
Similar to the lever 85, the lever 140 comprises:
The motor vehicle 1 further comprises (
The control unit 300 is operatively connected to the accelerometers 313, 314, 315; the accelerometers 320, 321, 322, 323; and the sensors 330, 331, 332, 333 and 340 for controlling the electric motors 22, based on the respective accelerations ay, ay, az; a4, a4′, a5, a5′; displacements s4, s4′, s5, s5′; and time variations γ′, so as to produce a target driving attitude of the motor vehicle 1.
The motor vehicle 1 further comprises a cooling circuit 400 designed to cool the electric motors 22.
More specifically, the cooling circuit 400 comprises (
Each duct 402, 403 comprises, in turn:
The segments 410 are U-bent.
The motor vehicle 1 finally comprises:
Each electric cable 501, 502 comprises, in turn:
The segments 510 are provided with a jacket.
The electric cables 500, 501 are partly arranged on the relative electric motors 22 and partly extend between the sprung mass 7 and the unsprung mass 6.
In use, the control unit 300 controls the electric motors 22, based on the respective accelerations ay, ay, az; a4, a4′, a5, a5′ detected by the accelerometers 313, 314, 315; 320, 321, 322; 323, of the displacements s4, s4′, s5, s5′; and of the time variations γ′ detected by the sensors 330, 331, 332, 333 and 340, so as to produce a target driving attitude of the motor vehicle 1.
More specifically, following the operation of the electric motors 22, the rods 25 make first displacements and apply respective first forces on the body 2 parallel to the axis A, so as to produce the target driving attitude of the motor vehicle 1.
The shock absorbers 20, 21 of the suspensions 8, 9 further generate respective second return viscous forces, i.e. proportional to the velocity difference between the respective rods 25 and the corresponding casings 19, on the body 2.
Simultaneously, the springs 37 of the suspensions 8, 9 generate respective return elastic forces, i.e. proportional to the relative displacement between the relative plates 38, 39, on the body 2.
The resultant of the aforementioned first forces, second return viscous forces and return elastic forces determines the motion of the sprung mass 7 relative to the sprung mass 6.
During the operation of the shock absorbers 20, 21, the cooling circuit 400 cools the electric motors 22 by means of the respective ducts 402, 403 and the source 500 electrically powers the electric motors 22 by means of the respective cables 501, 502.
If wanting to vary the height of the body 2 relative to the ground depending on the preferences of the driver and in a manner independent of the operating conditions of the motor vehicle 1, it is sufficient to operate the actuator 40.
Based on an examination of the suspensions 8, 9 manufactured according to the present invention, the advantages that it allows obtaining are evident.
In particular, the lever 85 and the lever 140 of the suspensions 8, 9 define the housing 91 which accommodates the gear wheels 29, 30; 29, 30, 152 of the transmission assembly 26.
It is thus possible to accommodate the shock absorbers 20, 21 inside the suspensions 8, 9 of the articulated quadrilateral and multilink type.
Thanks to this, it is possible to advantageously use the shock absorbers 20, 21 of “active” type, i.e. capable of generating a target force value on the body 2 also in performance motor vehicles 1 with particularly high centre of gravity and large mass.
The lever 85 and the lever 140 are respectively articulated on the arm 70 and the lever 90, in turn articulated on the respective hub carriers 16 and body 2, and interact with the body 2 by means of the respective shock absorbers 20, 21. Consequently, the lever 85 and the lever 140 carry out a relevant and active role in defining the allowed displacements between the body 2 and each wheel 4, 5 from the corresponding suspensions 8, 9.
The segments 410 fixed to the unsprung mass 6 of the respective ducts 402, 403 are U-shaped. In such manner, the segments 410 can be easily arranged in the limited space of the relative wheels 4 and 5, and support the torsional loads due to the relative rebound movement between the wheels 4, 5 and the body 2 carrying the segments 411.
The segments 510 fixed to the unsprung mass 6 of the respective electric cables 502, 503 and the connecting segments 514 are provided with a jacket 513. In such manner, the segments 510 and 514 can be easily arranged in the limited space of the relative wheels 4 and 5 and exposed to external atmospheric agents such as for example water infiltration and humidity, and to be simultaneously protected by the unavoidable relative slipping due to the rebound movement of the body 2 carrying the segments 411 relative to the wheels 4, 5.
Finally, it is clear that modifications and variations can be made to the suspensions 8, 9 manufactured according to the present invention, which however do not depart from the scope of protection defined by the claims.
In particular, the gear wheels 29, 30 could be replaced by a pulley or by a different type of transmission.
Number | Date | Country | Kind |
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102023000013854 | Jul 2023 | IT | national |
This patent application is a continuation of U.S. patent application Ser. No. 18/386,788 filed on Nov. 3, 2023, which claimed priority from Italian patent application no. 102023000013854 filed on Jul. 4, 2023, the entire disclosures of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | 18386788 | Nov 2023 | US |
Child | 18756441 | US |