1. Field of the Invention
This invention relates to a packaging assembly structured to suspend an article within an exterior container in spaced relation to the interior surfaces or wall portions thereof. In accomplishing a protective suspension of the article, the packaging assembly includes a first and second platform cooperatively dimensioned, configured and structured to suspend any one of a plurality of articles within the interior of a flexible material bag, wherein tensioning forces may be applied to the bag and the enclosed article by cooperative placement of the first or second platforms and the structural components associated therewith.
2. Description of the Related Art
Different packaging structures and assemblies are well known and commonly utilized throughout the shipping, storing and related industries. As such, the various conventional and customized packaging assemblies include use of various types of materials. Perhaps most typically such materials include some type of outer shipping or containment container made of a rigid or other appropriate durable material. In addition, the outer container is structured to house other smaller containers and/or interior padding or cushioning components disposed in a protecting relation to the article or articles being stored, shipped or otherwise contained. Similarly, the cushioning or padding components may be formed from a variety of materials such as foam or other force absorbing materials.
Further, it is well known to shape, dimension and otherwise structure foam-like cushioning components to accommodate the specific mention and configuration of the article being contained. Aside from the exterior container itself, additional structures are ordinarily needed, in the form of the aforementioned padding or cushioning members to prevent the article being damaged. This is especially true in situations where the contained or packaged article or articles undergo extensive movement, such as in the transfer to various delivery or shipping carriers.
One form of known packaging systems is generally referred to as “retention” packaging. When applied, this version of packaging includes a frame including a rigid border extending around a periphery and including various supporting components. One or more articles are enclosed within a film type structure, wherein plurality of overlapping structures border the enclosed article or are folded there over in a protective relation.
Therefore in many of the most commonly used packaging systems additional structural components are used to keep the article from moving or shifting within the exterior shipping container. As should be obvious, this is done to avoiding damaging the contained article. Naturally, the overall size and physical characteristics of the contained article are taken into serious consideration. Fragile articles such as glass or other breakable materials are treated with greater care, frequently resulting in more expensive and/or customized containers and the like. Also, when dealing with electronic devices, it is frequently necessary to protect the contained article from exposure to dust, dirt, moisture or any other ambient conditions which could render the shipped article useless or severely damaged.
Another packaging system and method is generally referred to as “suspension” packaging. In typical fashion, such type of packaging may comprise a frame and a product restraining structure associated therewith wherein the ends of the frame or other components associated therewith are disposed in supporting relation to the contained article. It is commonly recognized that the suspension packaging is well suited for a variety of applications, such as transportation and the like, specifically when the contained article is formed of a fragile material, as set forth above. However, problems and disadvantages associated with suspension packaging, as well as other packaging systems are well recognized in the related industries. As a result, the aforementioned customized packaging is frequently required wherein additional costs in the shipping, containing, storing, etc. of various types of articles are problematic.
Therefore, there is a recognized need in the packaging industry for an improved packaging assembly and/or system which overcome many of the disadvantages and problems of conventional or known packaging structures. Such an improved packaging assembly should demonstrate sufficient versatility to be used the protectively package and/or contain different articles, which may vary in size, shape, weight and number.
The present invention is directed to a packaging assembly structured to protectively package various articles which may vary in size, dimension, weight, etc. More specifically, the packaging assembly of the present invention is disposable within an exterior container in a manner which maintains at least one enclosed article in a suspended orientation.
As such, the packaging assembly of the present invention includes a first and second platform which, in at least one embodiment, may have substantially equivalent dimensions, configurations and overall structures. The first and second platforms each include a base having at least one window extending therethrough, as well as a plurality of side portions extending about the periphery of the respective bases. Each of the side portions of each of the platforms are independently disposable in a transverse orientation to the base, wherein the side portions of either of the platforms may be directed in a same or opposite direction when transversely oriented.
The packaging assembly also includes a flexible material bag made from a plastic or other appropriate material having a certain degree of flexibility and/or resiliency, such that a retaining and protective “tension” can be exerted thereon in order to better facilitate maintenance of the suspension of the bag when disposed within the exterior container. Accordingly, the bag and the first platform are cooperatively dimensioned and structured to enclose the article within the bag as it is passed through an access opening. When enclosed, the article is disposed in substantially aligned relation to the window of at least the first platform.
The above noted “tensioning” of the article and the bag are partially accomplished by the fixed or removable connection or attachment of peripheral portions of the bag to corresponding ones of the side portions of the first platform. Therefore, when the side portions of the first platform are disposed in the transverse orientation, the attached peripheral portions of the bag move with the corresponding side portions. This forced movement of the peripheral portions of the bag serves to exert a “stretching” force on the bag thereby serving to tension the bag and concurrently tension or exert a force on the enclosed article. This “tensioning” facilitates the retention of the article and also serves to maintain the bag in spaced relation to the peripheral portions of the bag and in a substantially centered location within the window of the first platform.
The assembly of the suspended packaging assembly also includes the disposition of the second platform in an inverted, retaining position relative to the first platform. The retaining position of the second platform, relative to the first platform, is more specifically defined as disposing the bases of the first and second platforms in substantially confronting relation to one another. When in such confronting relation, the flexible material bag is disposed in sandwiched relation between the confronting bases. The retaining position of the second platform may be further defined as comprising the windows of the first and second platform being disposed in aligned relation to one another such that article enclosed within the bag is also aligned with the windows and thereby substantially or at least partially centered relative to both of the aligned windows.
As used herein, the term “centered” at least to the extent of describing the relative positions of the enclosed article and aligned windows is not meant to describe a precise centered location of the article. In contrast, the “centered” position of the closed article is more generally defined as being spaced from the periphery of the aligned windows and further disposed in a suspended, spaced relation from any portion of the confronting bases. In addition and for purposes of clarity, the term “confronting relation” is used to describe the bases of the first and second platforms when in the retaining position, recognizing that the flexible material bag is “sandwiched” therebetween. Accordingly, the confronting relation of the bases is not necessarily meant to define the confronting “engagement” of the bases, as will be further described hereinafter with regard to the accompanying drawings.
As set forth above, one feature of the present invention includes the ability to apply a sufficient and/or adequate amount of tension to the bag as well as the article enclosed therein. This is accomplished, at least in part, by the connection of the peripheral portions of the bag to the side portions of the first platform which extend about the periphery of the base thereof. Therefore, when the side portions are moved into the transverse orientation, the peripheral portions of the bag will move with the corresponding side portions, resulting in a stretching or tensioning force being exerted on the bag. The enclosed article will also thereby be effectively “clamped” between the sidewalls of the bag serving to retain it in a centered orientation between the aligned windows, as set forth above. Further, the disposition of the second platform in the inverted, retaining position will also serve to add to the “tensioning” forces exerted on the bag and the enclosed article. This is due to the effect that the bases of the first and second platform are effectively “clamped” into the aforementioned confronting relation to one another thereby having a tendency to tension or at least minimally stretch the flexible material surrounding the enclosed article.
Structural modifications or features associated with the additional preferred embodiments of the present invention include the peripheral portions of the bag being attached or connected to corresponding side portions of the first platform by a variety of connecting facilities. Such may include the adhesive attachment, stapling, or the use of a variety of other appropriate connectors. However, one additional structural modification of at least the first platform and possibly both the first and second platforms, include the formation of at least one but possibly a plurality of locking tabs. When used, the locking tabs extend about the outer periphery of each of the side portions of the platforms. In cooperation therewith, the bag may include at least one but possibly a plurality of slots extending about the periphery thereof. Each of the slots is disposed in communicating relation with a corresponding one of the locking tabs. As a result, the dimension and configuration of corresponding slots and locking tabs are such as to facilitate an interlocking but removable connection therebetween. This serves to removably but securely connect, attach, etc. the peripheral portions of the bag to the side portions of the first platform and the peripheral portions of the bag being movable with the side portions, as they are disposed in the aforementioned transverse orientation.
Similarly, the closing of the access opening of the bag may also be accomplished by one or more slots being formed in the periphery or other portion of the bag adjacent the access opening. The one or more slots formed adjacent the access opening are correspondingly positioned, dimensioned, etc. to the one or more locking tabs formed in the periphery of the side portion corresponding to the access opening. Therefore, the aforementioned slots and locking tabs are cooperatively structured to interlock or interconnect with one another to facilitate a closing of the access opening after the article is placed in the bag through the access opening. Also, the peripheral portion of the bag associated with the access opening moves with the corresponding side portion into the aforementioned transverse orientation thereby further facilitating a tensioning force being exerted on the bag and enclosed article.
Yet additional preferred embodiments of the packaging assembly of the present invention include the each base of the first and second platforms comprising a plurality of windows disposed in spaced relation to one another. In such a structural modification the modified packaging assembly is able to concurrently package, in a suspended manner, a plurality of articles. Moreover, a plurality of flexible material bags will be disposed in connected relation to the base of the first platform and in overlying, substantially aligned relation to different one of the plurality of windows formed therein. Similarly, when the second platform is disposed in the inverted, retaining position the plurality of windows therein will be aligned with the plurality of windows in the base of the first platform. As a result, the aforementioned tensioning and/or stretching forces will be exerted on the plurality of flexible material bags further facilitating the suspension of the enclosed article in the respective bags.
Finally, the various embodiments of the present packaging assembly of the present invention can be formed and utilized to assume a number of different sizes. Also, the dimensions and resulting configuration thereof may vary greatly from the proportions thereof as represented in the accompanying drawings. By way of example only, both the length and width of the first and second platforms, as well as the bag, may be increased or decreased so as to accommodate the size of any of a number of different articles being packaged.
In addition, the material of the bag may also vary to accommodate the type and/or particular “needs” of the article being packaged. More specifically, when packaging electronic articles, an anti-static plastic material may be used in the formation of the bag. Also, material commonly known as “bubble wrap” may be used to provide added cushioning or protection, such as to more fragile articles.
These and other objects, features and advantages of the present invention will become clearer when the drawings as well as the detailed description are taken into consideration.
For a fuller understanding of the nature of the present invention, reference should be had to the following detailed description taken in connection with the accompanying drawings in which:
a is a top plan view of yet another embodiment of the first platform.
b is a top plan view of the embodiment of the first platform of
c is an enhanced perspective view in partial cutaway of the embodiment of
a is a schematic representation of an embodiment of the present invention.
b is a schematic representation of an embodiment of the present invention.
a is a schematic representation of an embodiment of the present invention.
b is a schematic representation of the embodiment of
Like reference numerals refer to like parts throughout the several views of the drawings.
As represented in the accompanying Figures, the present invention is directed to a packaging assembly structured to support one or more articles within an exterior container.
More specifically, the packaging assembly comprises a first platform generally indicated as 10 and a second platform generally indicated as 12. Each of the first and second platforms 10 and 12 include a base 14 and a central or otherwise appropriately disposed window 16 formed in and extending through the base. In addition, the first platform 10 includes a plurality of side portions 18 extending about the periphery thereof, wherein each of the side portions 18 are movable, independent of one another about a score line, crease, fold line, etc. 20 into a transverse or other appropriate orientation relative to the base 14. Similarly, in at least one preferred embodiment, the second platform 12 may be substantially equivalently dimensioned, configured and structured and thereby include a plurality of side portions 18′, each movable independently of one another about the aforementioned creases, fold lines, 20. As represented in
Additionally, the second platform 12 may comprise indicia, indicated at 99 in
With primary reference to
It is emphasized that as used herein, the term “bag” is meant to include any appropriately dimensioned and configured pouch or other at least minimally flexible container capable of being disposed and/or attached to the first and second platforms 12 and 14 and positioned therewith within the exterior container, as described in greater detail herein.
More specifically, in the embodiment of
This concurrent movement of the side portions 18 and the connected or attached peripheral portions 26 will serve to exert a tension on the bag as well as an article 28 enclosed therein by being passed through the access opening 24. Therefore, when the side portions 18 of the first platform 10 are disposed in the preferred transverse orientation as represented in
With primary reference to
As such, the transversely oriented side portions 18 and 18′ of the first and second platforms 10 and 12 may collectively act or serve as “shock absorbers.” Due to the fact that the enclosed article 28 will be suspended in aligned relation with the respective windows 16, it will be maintained in spaced relation to both of the bases 14 as well as the interior sidewall portions of the exterior container 30. As a result, any trauma, pressure or like forces inadvertently exerted on the exterior container 30 will not be absorbed directly by the enclosed article 28. Instead, such forces will be at least partially absorbed by the transversely oriented side portions 18 and/or 18′, dependent on the orientation of the exterior container 30.
Yet another preferred embodiment of the present invention is represented in
However, the structural modifications associated with the embodiment of
With primary reference to
Similarly, the access opening 24 may be closed, after insertion of the article 28 into the interior of the bag 23′ by interlocking or interconnecting engagement of correspondingly positioned tabs 36′ with correspondingly disposed slots 38′ formed in a portion of the bag 23′ adjacent to the access opening 24.
Further, the first platform 10′ may be structured as represented in
Additionally, with reference to
Accordingly, as represented in
As represented in
Yet another preferred embodiment of the present invention is represented in
With respect to
The stabilizing member 34′ comprises a plurality of folds, score lines, creases, etc. 34″ defining a plurality of segments 35. The segments 35 of the stabilizing member 34′ are independently movable about corresponding folds 34″. Segments 35 of the stabilizing member 34′ are defined as a part of the stabilizing member 34′ extending between any two adjacent folds 34″ or a fold 34″ and an adjacent edge of the stabilizing member 34′. The folds 34″ extend the length of the stabilizing member 34′ in the direction of the corresponding side 30′ of the exterior container 30. The effect of the plurality of folds 34″ and segments 35 is to allow disposition of the stabilizing member 34′ within the exterior container 30, as shown in
Accordingly, In
Yet another preferred embodiment of the present invention is represented in
Yet another preferred embodiment of the present invention is represented in
With reference to
The number of guides 31 may vary depending on the embodiment, but the guides 31 are generally evenly distributed between the two opposing side portions 30′ of the exterior container 30 they are connected to. By evenly distributed, what is meant is that if there are two guides, one guide will be on each of the two opposing side portions 30′ of the exterior container 30. If there are four, two will be on each side portion 30′, etc. In the event that there should be an odd number of guides 31, one side portion 30′ may have one more guide 31 than the other, and the guides 31 will still be considered evenly distributed.
Yet another preferred embodiment of at least the first platform and in some practical applications both the first and second platforms 100 and 112 is represented in
Accordingly, additional structural features of the first and/or second platforms 100 and 112 include a reinforcing structure generally indicated as 48 in
Therefore when in the reinforcing position of
Yet an additional preferred embodiment is represented in
Due to this segregated construction of the compartment 58 any article 28 contained on the interior thereof will be better retained so as to not shift or inadvertently move within the interior of the bag 123, due to the presence of the seal or seam 60 extending along at least the majority of the periphery of the compartment 58.
Since many modifications, variations and changes in detail can be made to the described preferred embodiment of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalents.
Now that the invention has been described,
The present application is a continuation-in-part application of previously filed, U.S. Pat. No. 8,727,123, issued on May 20, 2014 and having a filing date of Mar. 3, 2012, which claims priority under 35 U.S.C. §119(e) to provisional patent application having Ser. No. 61/464,889 and a filing date of Mar. 11, 2011, and which are all incorporated herein by reference.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | 13417919 | Mar 2012 | US |
Child | 14230158 | US |