Sustained release drug delivery system composed of water insoluble polymer

Abstract
The present invention relates to a sustained release drug delivery system composed of a water insoluble polymer, and more particularly, to a sustained release drug delivery system comprising: a crystalline core material; an active ingredient layer which is formed on an outer surface of the crystalline core material and comprises a pharmacologically active ingredient and a water insoluble polymer; and a sustained release layer which is formed on an outer surface of the active ingredient layer and comprises a sustained release film forming material. The present invention also relates to a sustained release drug delivery system which releases an effective drug in an aqueous solution or a body fluid for 24 hours by using a sustained release film forming material and a plasticizer together to provide sustained release of a pharmacologically active ingredient.
Description

BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a graph illustrating the dissolution rate of venlafaxine with time of the sustained release drug delivery system prepared in Example 1 and the commercially available EFEXOR *XR of Comparative Example 1.



FIG. 2 is a graph illustrating the dissolution rate of venlafaxine with time of the sustained release drug delivery system prepared in Example 2 and the commercially available EFEXOR *XR of Comparative Example 1.





BEST MODE FOR CARRYING OUT THE INVENTION

Practical and presently preferred embodiments of the present invention are illustrative as shown in the following Examples and Comparative Examples.


However, it will be appreciated that those skilled in the art, on consideration of this disclosure, may make modifications and improvements within the spirit and scope of the present invention.


Example 1

1) Coating of Active Ingredient Layer


4.71 wt % of sugar (pellet size: 600-710 μm) was added to a fluidized bed coater and was coated with a composition for forming an active ingredient layer. The composition for forming an active ingredient layer was prepared by dissolving and dispersing 4.71 wt % of corn starch, 4.0 wt % of venlafaxine hydrochloride, 1.41 wt % of Eudragit RS, 0.14 wt % of triethyl citrate, 1.7 wt % of talc, 0.94 wt % of magnesium stearate, 47.08 wt % of dichloromethane, and 35.31 wt % of ethanol. The coating condition was: inlet air pressure=5.8 bar, spray air pressure=1.2 bar, outlet air temperature=28° C., inlet air temperature=30° C., flow rate=12, and outlet air flat=30%.


2) Coating of Sustained Release Layer


47.62 wt % of the coated pellet (850-1000 μm) was coated with a composition for forming a sustained release layer. The composition for forming a sustained release layer was prepared by mixing 9.52 wt % of Eudragit NE30D, 33.34 wt % of purified water, and 9.52 wt % of talc. The coating condition was: inlet air pressure=5.8 bar, spray air pressure=0.6 bar, outlet air temperature=28° C., inlet air temperature=29° C., flow rate=6, and outlet air flat=30%.


Example 2

1) Coating of Active Ingredient Layer


4.13 wt % of sugar (pellet size: 600-710 μm) was added to a fluidized bed coater and was coated with a composition for forming an active ingredient layer. The composition for forming an active ingredient layer was prepared by dissolving and dispersing 4.95 wt % of venlafaxine hydrochloride, 1.32 wt % of Eudragit RS, 3.30 wt % of cellulose acetate, 1.03 wt % of hydroxypropyl methyl cellulose, 0.46 wt % of dibutyl cebacate, 1.11 wt % of talc, 1.11 wt % of magnesium stearate, 20.65 wt % of acetone, 30.97 wt % of ethanol and 30.97 wt % of dimethyl chloride. The coating condition was: inlet air pressure=5.8 bar, spray air pressure=1.2 bar, outlet air temperature=28° C., inlet air temperature=30° C., flow rate=12, and outlet air flat=30%.


2) Coating of Sustained Release Layer


13.12 wt % of the coated pellet (850-1000 μm) was coated with a composition for forming a sustained release layer. The composition for forming a sustained release layer was prepared by dissolving or dispersing 2.62 wt % of Eudragit RS100, 0.26 wt % of dibutyl cebacate, 1.05 wt % of talc, 0.26 wt % of magnesium stearate, 39.37 wt % of acetone, 39.37 wt % of ethanol, and 3.95 wt % of purified water. The coating condition was: inlet air pressure=5.8 bar, spray air pressure=0.6 bar, outlet air temperature=28° C., inlet air temperature=30° C., flow rate=6, and outlet air flat=30%.


Comparative Example 1

In this Example, EFEXOR *XR (Wyeth) containing venlafaxine hydrochloride as a commercially available antidepressant was used. The EFEXOR *XR was a capsule prepared by mixing venlafaxine hydrochloride with ethyl cellulose, hydroxypropyl methyl cellulose, titanium oxide and iron oxide and comprised 75 mg of venlafaxine per capsule.


For the EFEXOR *XR, dissolution was performed with 900 ml of purified water according to USP method I (Basket, 100 rpm). The dissolution rate was: 30% for 2 hr, 30-55% for 4 hr, 55-80% for 8 hr, 65-90% for 12 hr and 80% or more for 24 hr.


Experimental Example 1

The dissolved amount of the venlafaxine hydrochloride containing granules prepared according to Examples 1 and 2 and venlafaxine of EFEXOR *XR of Comparative Example 1 was analyzed with HPLC under the following conditions. The dissolution rate is shown in Table 1. FIGS. 1 and 2 are graphs illustrating the dissolution rate with time.


Mobile phase: acetonitrile/0.02M phosphate buffer (pH 3.8)=3/7 by volume


Column: SC-04 (125*4.0 mm), PRONTOSIL EUROBOND C18 5.0 μm


Flow rate: 1.0 mL/min


Detector: 229 nm


Dissolution condition: 37.5° C., 900 ml of purified water











TABLE 1









Dissolution rate (%)













Comparative



Example 1
Example 2
Example 1

















Time
2 hr
1
9
16




4 hr
34
40
39




8 hr
70
72
66




12 hr 
86
83
78




24 hr 
98
97
94










As can be seen from Table 1, the sustained release drug delivery systems of Examples 1 and 2 slowly release a drug at a consistent rate for 24 hours, and thus they are very suitable sustained release preparations.


INDUSTRIAL APPLICABILITY

As described above, the sustained release drug delivery system according to the present invention can be simply prepared in a two-staged process by using the pharmacologically active ingredient and the water insoluble polymer together in the active ingredient layer and mass production thereof is possible. In addition, the release rate of a pharmacologically active ingredient can be effectively controlled by varying the type of the water insoluble polymer, the thickness of the active ingredient layer, the type of a sustained release film forming material and the thickness of the sustained release layer.


Those skilled in the art will appreciate that the conceptions and specific embodiments disclosed in the foregoing description may be readily utilized as a basis for modifying or designing other embodiments for carrying out the same purposes of the present invention. Those skilled in the art will also appreciate that such equivalent embodiments do not depart from the spirit and scope of the invention as set forth in the appended claims.

Claims
  • 1. A sustained release drug delivery system comprising: a crystalline core material (A);an active ingredient layer (B) which is formed on an outer surface of the crystalline core material (A) and comprises 15-40 wt% of venlafaxine or its pharmacologically acceptable salt as the active ingredient and 1-45 wt% of a water insoluble polymer selected from the group consisting of polymethylmethacrylate copolymer, cellulose acetate and a mixture thereof, the weight percentages being based on the total weight of a composition for forming the active ingredient layer; anda sustained release layer (C) which is formed on an outer surface of the active ingredient layer (B) and comprises 1-25 wt% of polymethylmethacrylate copolymer based on the total weight of the sustained release drug delivery system, as a sustained ieleaee film forming material.
  • 2. The sustained release drug delivery system of claim 1, wherein the crystalline core material (A) is a granular material selected from the group consisting of sugar, sugar granule, nonpareil, and sugarsphere.
  • 3. The sustained release drug delivery system of claim 2, wherein the crystalline core material (A) is a pellet having a particle size of 300 to 900 μm.
  • 4.-7. (canceled)
  • 8. The sustained release drug delivery system of claim 1, wherein the active ingredient layer (B) further comprises a water soluble polymer.
  • 9. The sustained release drug delivery system of claim 8, wherein the water soluble polymer is at least one material selected from the group consisting of hydroxypropyl methyl cellulose (HPMC), hydroxypropyl cellulose (HPC), hydroxypropyl methyl cellulose phthalate (HPMCP), polypropylene glycol, polyethylene sorbitan ester, polyethylene oxide, polyvinyl pyrrolidone, polysaccharide and poloxamer.
  • 10.-11. (canceled)
  • 12. The sustained release drug delivery system of claim 1, wherein the active ingredient layer (B) and the sustained release layer (C) further comprise at least one additive selected from the group consisting of an excipient, a disintegrant, a lubricant and a plasticizer.
  • 13. The sustained release drug delivery system of claim 12, wherein the excipient is lactose or corn starch and the lubricant is at least one material selected from the group consisting of talc, magnesium stearate, magnesium silicate, calcium stearate, glyceryl behenate, polyethylene glycol, mineral oil, silicon dioxide and stearic acid.
  • 14. The sustained release drug delivery system of claim 12, wherein the plasticizer is at least one material selected from the group consisting of triethyl citrate, dibutyl sebacate, dibutyl phthalate, acetyl triethyl citrate, triacetine, glycerol, propylene glycol and polyethylene glycol having an average molecular weight of 200 to 8,500.
  • 15. The sustained release drug delivery system of claim 12, wherein the plasticizer is comprised in 1 to 10 wt % of the total weight of the sustained release drug delivery system.
  • 16. The sustained release drug delivery system of claim 12, wherein the lubricant is comprised in 1 to 20 wt % of the total weight of the sustained release drug delivery system.
  • 17. The sustained release drug delivery system of claim 1, wherein the active ingredient layer (B) and the sustained release layer (C) are formed using a fluidized bed coater.
Priority Claims (1)
Number Date Country Kind
10-2006-0047682 May 2006 KR national