1. Field
The present disclosure relates to a suture passer device and, more particularly, to a suture passer device configured to capture a suture.
2. Description of Related Art
A suture passer device is a tool for passing a suture through tissue, such as through a rotator cuff. Several existing suture passer devices provide mechanisms for capturing the suture after the suture passes through the tissue. However, existing passer devices experience fatigue issues. As such, there is a need for a suture passing device with an improved mechanism for capturing a suture and with improved fatigue resistance. Furthermore, there is a need for a corresponding suture needle that works in conjunction with the improved suture passing device.
In an aspect of the disclosure, a suture passer device includes a shaft, a handle, an end effector, and a suture capturing member. The shaft has a shaft proximal end and a shaft distal end. The handle assembly is coupled to the shaft proximal end. The end effector is coupled to the shaft distal end. The suture capturing member is coaxial with and slideably coupled to the end effector, is coupled to the handle assembly, and is configured to capture a suture within the end effector.
In an aspect of the disclosure, a suture passer device includes a shaft, a handle assembly, an end effector, and means for capturing a suture. The shaft has a shaft proximal end and a shaft distal end. The handle assembly is coupled to the shaft proximal end. The end effector is coupled to the shaft distal end. The means for capturing a suture is coaxial with and slideably coupled to the end effector and is configured to move responsive to a force applied within the handle assembly.
In an aspect of the disclosure, a suture needle apparatus includes a suture needle, a protrusion, and a circular member. The suture needle includes a suture needle body and a suture needle tip. The suture needle body has a first portion and a second portion, wherein the first portion is thicker than the second portion. The first and/or second portion is configured to mate with a needle spacer that enables actuation of a suture needle passer device. The suture needle body further includes a third portion that is flexible and may be coated with an elastomer. The protrusion extends from the suture needle body substantially transverse to a longitudinal axis of the suture needle body and is configured to mate with a retaining slot configured within a suture passer device. The circular member is attached to an end of the suture needle body and may include the protrusion.
The present invention is described more fully hereinafter with reference to the accompanying drawings, in which various aspects of a suture passer device and a suture needle are shown. This invention, however, may be embodied in many different forms and should not be construed as limited by the various aspects of the suture passer device and the suture needle presented herein. The detailed description of the suture passer device and the suture needle is provided below so that this disclosure will be thorough and complete, and will fully convey the scope of the present invention to those skilled in the art.
The detailed description may include specific details for illustrating various aspects of a suture passer device and a suture needle. However, it will be apparent to those skilled in the art that the invention may be practiced without these specific details. In some instances, well known elements may be omitted to avoid obscuring the inventive concepts presented throughout this disclosure.
Various aspects of a suture passer device and a suture needle may be illustrated with reference to one or more exemplary embodiments. As used herein, the term “exemplary” means “serving as an example, instance, or illustration,” and should not necessarily be construed as preferred or advantageous over other embodiments of the controller disclosed herein. In addition, the term “coupled” means that two elements are connected either directly or indirectly with one or more intervening elements.
It is within the scope of the invention that the suture capturing member 30 may be made of any material having properties suitable to allow repeated actuation and capture of a suture. Because the suture capturing member 30 slides as described herein, the suture capturing member 30 does not experience bending fatigue, and therefore, a wider range of materials may be used as compared to other suture capturing devices where the suture capturing member experiences bending fatigue. Additionally, because the suture capturing member does not experience bending fatigue, the usable life of the suture capturing member is increased as compared to other suture capturing devices where the suture capturing member experiences bending fatigue.
In one configuration, an exemplary suture passer device includes a shaft, a handle assembly, an end effector, and means for capturing a suture. The shaft has a shaft proximal end and a shaft distal end. The handle assembly is coupled to the shaft proximal end. The end effector is coupled to the shaft distal end. The means for capturing a suture is coaxial with and slideably coupled to the end effector and is configured to move responsive to a force applied within the handle assembly. In one configuration, the means for capturing suture is the suture capturing member 30, which may be a partial cylinder that slideably mates with the upper jaw 6 of the end effector and is coupled to a suture capture tube 31 that extends from the handle assembly 2, through the shaft 3.
As seen in
The first spring 21 and the second spring 22 may be configured with different rates (stiffness). The rate of a spring is the change in the force it exerts, divided by the change in deflection of the spring. The inverse of the spring rate is compliance. In one configuration, the first spring 21 has a higher rate (e.g., is stiffer and has a lower compliance) than the second spring 22.
As a force is applied to the hammer 20 by actuation of the handle assembly 10, a force is first exerted on the first spring 21 having the higher stiffness. As the hammer 20 applies force on first spring 21, the first spring 21 in turn applies force on the suture capture tube 31. At this point, before the capture tube 31 moves the capture tube 31 is in a first capture tube position. Likewise, the housing 23 and the backstop 25 are in first positions. Because the suture capture tube 31 may be coupled to housing 23, the force is also transferred to the housing 23. Because the housing 23 may be coupled to the backstop 25 via the threading 53, the force is also transferred to the backstop 25 toward the spring seat 33. However, the backstop 25 may be biased away from the spring seat 33 due to the second spring 22, which has a lower stiffness than the first spring 21. Because the second spring 22 has a lower stiffness than the first spring 21, the initial force applied on the hammer may be entirely transferred to second spring 22. As the second spring 22 is compressed, the backstop 25, along with the housing 23, all of the components inside of the housing 23, the suture needle 100, and the capture tube 31, move axially toward the end effector 4. Because the capture member 30 may be coupled to the capture tube 31, the capture member 30 may slide forward coaxially with the end effector 4 to mate with the upper jaw 6. Thus, the motion of actuating the handle assembly 10 transfers motion across the suture device to allow sliding movement of the capture member 30. Because the second spring 22 has a higher compliance (e.g., lower rate) than the first spring 21, the second spring 22 compresses more easily than the first spring 21, and therefore before the first spring 21 substantially compresses, the housing 23 (and corresponding components) along with the suture needle 100, move axially until the second spring 22 is fully compressed. Once the second spring 22 has been fully compressed, the capture tube 30 has been moved to a second capture tube position and the capture member 30 is in a fully slid position and engaged with the upper jaw 6. Likewise, the housing 23 and the backstop 25 are in second positions.
Upon additional force being applied to the hammer 20, the first spring 21 now compresses, as the housing 23/backstop 25 are no longer able to move axially forward. At this point the hammer 20 is in a first hammer position. Because the second spring 22 is fully compressed there can be no further axial movement of the housing 23 or the suture capture tube 31. However, the hammer 20 and the suture needle 100 are still free to move axially as additional force is provided to overcome the spring force of the first spring 21. As the first spring 21 is further compressed, the suture needle 100 continues to apply force the hammer 20, thereby moving the hammer 20 and the suture needle 100 axially through the suture device until the needle tip 104 extends out from the lower jaw 5, through the opening 32 of the suture capture member 30 and through the opening of the upper jaw 6. Once the first spring 21 is fully compressed, the hammer 20 is in a second hammer position. Thus, generally stated, during the compression of the second spring 22 both the capture member 30 and the suture needle 100 move axially, but after the second spring 22 is fully compressed and the first spring 21 begins to compress, only the suture needle 100 continues to move axially.
The sequential order of the operation states of the suture device is best seen in
In reverse, as the first spring 21 is decompressed, the suture needle tip retracts back into the lower jaw 5, leaving a suture within the opening 32. As the first spring 21 is further decompressed and the second spring 22 is decompressed, the hammer 20 moves from the compressed position (second position) to uncompressed position (first position) allowing the needle to retract. After the first spring 21 is decompressed, the second spring 22 may begin to decompress, causing the capture member 30 to withdraw coaxially away from the upper jaw 6 thus pinching any suture within the opening 32. This final state of the suture being caught within the capture member 30 is illustrated in
The suture needle body 101 may further include a first portion 102 and a second portion 103, wherein the first portion 102 is thicker or has a different geometry than the second portion 103. In particular, as seen in
Because the needle bends, as discussed above, the needle apparatus may include a flexible material. Furthermore, the needle may include any material that enhances the useable life cycle or means for preventing the needle tip from breaking off inside a patient. For example, the needle may be coated with a suitable elastomer. When coated with an elastomer, in addition to providing structural integrity, the elastomer may ensure that if a needle tip break occurs, the needle may remain attached to the needle body. Accordingly, the broken needle can be replaced without the needle tip being separated from the needle body inside of the patient. Another manner of preventing the needle tip from breaking off inside of the patient is providing a welded rod along the length of the needle so that if the needle tip breaks it is still attached to the needle body via the welded rod. Other known techniques, such as metallurgical techniques may be implemented to increase the strength of the needle. When one or more of the above techniques are implemented, the disposable life cycle of the suture needle is less than or equal to a disposable life cycle of the suture passer device.
The exemplary suture passing device allows surgeons to control the suture passing process with a single hand while allowing the surgeon to use the other hand to control the arthroscope for visualization, thus facilitating the suture passing process and resulting in a shorter surgery time. A shorter surgery time reduces the amount of time a patient is under anesthesia and reduces the cost of the surgery to both the patient and medical facility.
The various aspects of this disclosure are provided to enable one of ordinary skill in the art to practice the present invention. Modifications to various aspects of a suture passer device and a suture needle presented throughout this disclosure will be readily apparent to those skilled in the art, and the concepts disclosed herein may be extended to other surgical applications. Thus, the claims are not intended to be limited to the various aspects of the suture passer device and the suture needle presented throughout this disclosure, but are to be accorded the full scope consistent with the language of the claims. All structural and functional equivalents to the elements of the various aspects described throughout this disclosure that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims. No claim element is to be construed under the provisions of 35 U.S.C. §112, sixth paragraph, unless the element is expressly recited using the phrase “means for” or, in the case of a method claim, the element is recited using the phrase “step for.”
The present application for patent is related to co-pending U.S. patent application Ser. No. 12/554,703, titled “Suture Passer Device and Suture Needle”, filed Sep. 4, 2009, assigned to the assignee hereof, and expressly incorporated by reference herein.