The present invention provides for a system and method for producing a unique disposable swab for general purpose use. Specifically, a disposable stem having an absorbent material affixed to one end is configured to be concentrically interconnected to a removable handle member for proper utilization by a user.
Swabs have been used as multi-purpose articles of personal hygiene, including but not limited to cosmetic, medical, and general care uses. Swabs have been produced with plastic stems, but paper stem swabs have progressively dominated the market. Presently, swabs may be constructed with an elongated stem composed of plastic or cellulose products, including cotton pads affixed directly to both ends of the stem.
Recently, restrictions are being imposed globally against non-environmentally friendly products, including plastic swabs. In response to this movement, the production of paper swabs has mitigated the detrimental effects of plastic-produced swabs. Nonetheless, an improved solution is needed in this field to overcome the extensive production of paper, leading to deforestation and landfill accumulations.
A system and associated methods of production are needed to produce conventional swabs with the purpose of reducing the ecological footprint of waste materials disposed in nature. Accordingly, an aim of the present invention is to provide a new, disposable swab system that will reduce the ecological footprint of current cotton swabs. In this present invention, a swab, or stem may have one end with an absorbent material, such as cotton, and a second end capable of being interconnected to a removable, and re-usable handle member. The present invention can reduce the amount of manufacturing materials used in producing swabs while also providing a re-usable and environmentally friendly removable handle member.
The present invention meets the existing needs of mitigating the detrimental effects to the environment caused by cotton swabs currently on the market. Accordingly, in initially broad terms, an apparatus or system directed to the present invention comprises a disposable stem, having a single end covered by a cleaning absorbent material and a second end capable of forming an interconnected relationship to a removable and reusable handle member for comfortable and convenient utilization by a user. Additionally, a primary purpose of the removable handle is to decrease the length of the stem, providing a means of reducing the materials involved in the manufacture of the present invention and contributing to an ecologically and environmentally friendly product. A user may connect the removable handle member to the stem having the affixed absorbent material and use the present invention for cleaning, medical, cosmetic, and general care. The user can then dispose of the single-end swab, and re-use the removable handle for further use with other stems with the attached absorbent material.
Accordingly, in at least one embodiment of the present invention, a disposable swab system may comprise a stem having a proximal end, a distal end, and an absorbent material disposed on an exterior of the distal end. The disposable swab system will further comprise a removable handle member dimensioned and configured to be in an interconnected relationship with one end of the stem, the proximal end. The stem may be hollow, solid, or a combination thereof. Additionally, the stem and absorbent material may be composed of cellulose materials, such as paper, cotton, linen, and other plant fibers that are environmentally friendly. The removable handle member may be introduced into a proximal end of the stem, resulting in an interconnected relationship. The interconnected relationship comprises a mating, preferably concentric relation, between the removable handle member and the stem. Once interconnected, the disposable swab system is in an operative position to be utilized by a user.
For example, in one preferred embodiment the stem is at least partially hollow. As such, the removable handle member can be partially or fully inserted into the open, proximal end of the stem, providing a means of accomplishing the mating between the stem and the removable handle member. In this preferred embodiment, the removable handle member may comprise a diameter less than the diameter of the stem. Also, the removable handle member may further comprise at least one retention or grip ring to further stabilize and/or retain the interconnected relationship. Additionally, because the stem is at least partially hollow, the removable handle member may be at least partially solid in this preferred embodiment to ensure the disposable swab system has sufficient rigidity and density to be property utilized by a user when in an operative position. The removable handle member may comprise a circular end, a cylindrical body and a conic end. In this preferred embodiment, the conic end of the removable handle member may be inserted into the proximal end of the stem. A predetermined portion of the cylindrical body will be disposed both inside and outside the stem.
Furthermore, the stem may comprise an obstructive element located in the interior of the distal end having the affixed absorbent material. The obstructive element, including but not limited to a plug or disc-shaped structure, will act as a protective structure. Specifically, the plug will function as a physical limitation for the reach of the removable handle member within the stem, ensuring the removable handle member does not surpass the limits of the absorbent material affixed at the exterior of the distal end. This provides for user safety when utilizing the disposable swab system in an operative position. The plug may be made of cellulose and environmentally friendly materials.
Another obstructive element, or shoulder structure, may be configured on the removable handle member. Accordingly, the removable handle member may comprise an enlarged, thicker section opposite the end inserted into the stem. When the removable handle member is inserted within the stem, the enlarged, thicker section will be a shoulder structure limiting the reach of the removable handle member within the stem. Additionally, because the enlarged, thicker section will not be inserted into the stem, it also functions as a cover for the portion of the removable handle member disposed outside the stem.
In an alternative embodiment of the disposable swab system, the stem and the removable handle member may have an inverse relationship. In this embodiment, the stem is at least partially solid. As such, the proximal end of the stem will be inserted within the removable handle member, providing the necessary means of accomplishing the concentric mating between the stem and the removable handle member. In this inverse relationship, the stem may comprise a diameter less than the diameter of the removable handle member. Additionally, the removable handle member can comprise at least one retention ring on its interior, disposed and structured for retaining engagement with the stem. The at least partially solid stem will now provide the necessary rigidity and density to be conveniently utilized by a user when the disposable swab system is in an operative position. As in the previous embodiment, the interior of the distal end of the stem may comprise an obstructive element or plug to act as a limitation for the disposable swab system.
The present invention may also be incorporated into a packaging system for storing and using the disposable swab system by a user. In one preferred embodiment, the packaging system comprises a container. The container may comprise an open top, a closed bottom, and a plurality of individual compartments. The container may also comprise a cover movably disposed in covering relation the open top. The packaging system further comprises a plurality of stems, each stem comprising a proximal end and a distal end, with an absorbent material fixed at each distal end of the plurality of stems. Each stem will be housed in an individual compartment within the container. The individual compartments will have a diameter less than a diameter of the stems for proper storage.
The packaging system will also comprise the removable handle member, which may be housed in a separate compartment integrated within the container. Importantly, the plurality of stems will be positioned in an upright position. The upright position comprises the proximal end being disposed adjacent to the open top in an exposed and accessible position relative to interconnection with the removable handle member. The distal end with the absorbent material will be adjacent to the closed bottom. This upright position will allow a user to grab the removable handle member and easily introduce the handle into the hollow end of the proximal stem, without even having to remove the stem from the container. This provides for easy and comfortable utilization of both the packaging and use system, and the utilization of the disposable sway system. In line with the environmental objectives of the present invention, the container may be composed of cellulose material, carton material, recyclable material, or any other material.
Additionally, the present invention also incorporates a method for manufacturing the disposable swab system. Accordingly, an important step in this method of manufacturing is to form an obstructive element within the distal end of the stem to act as a stopper limitation for the removable handle member's reach within the stem. The obstructive element may be composed of a variety of material. In one embodiment, environmentally friendly material such as paper or cellulose material is used. Accordingly, a desired portion of solid cylindrical paper will be introduced into the hollow, distal end of the stem, which will then be affixed in the obstructive position, by means of glue or any other mechanism to permanently fix the obstructive element. Then, the desired portion can be separated from the rest of the longer, cylindrical material, resulting in the obstructive element disposed within the distal end.
In one embodiment, the obstructive element can take the shape of a disc or plug having a diameter less than an internal diameter of the stem. Now that the obstructive element is firmly positioned at the interior of the distal end of the stem, an absorbent material, such as a cotton pad, can be fixed to the exterior of the distal end of the stem. The removable handle member can now be inserted through the proximal end of the stem with its limit reaching the obstructive element at the distal end of the stem. Similarly, more than one disposable swab system can be manufactured at a given time. The solid cylindrical material can be positioned at both ends of the stem, and the desired portion will be introduced at the hollow proximal end and the hollow distal end. When the desired portions are then separated from the rest of the material, an obstructive element is then formed at both ends of the stem, creating a first obstructive end and a second obstructive end. Next, an absorbent material will be affixed to the first obstructive end and the second obstructive end. The stem with the absorbent materials on each end is then split in the middle, by a rotating blade, or another mechanism, resulting in two stems. Each stem will have its obstructive element or plug in the interior of the distal end, with the absorbent material at the exterior of the distal end, and a hollow proximal end. The removable handle member can now be interconnected with the proximal end of the stem and utilized by a user. After utilization, the stem can be disposed and the removable handle member can be interconnected with a new stem.
These and other objects, features, and advantages of the present invention will become clearer when the drawings as well as the detailed description are taken into consideration.
For a fuller understanding of the nature of the present invention, reference should be had to the following detailed description taken in connection with the accompanying drawings in which:
Like reference numerals refer to like parts throughout the several views of the drawings.
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The present invention can also be incorporated into a packaging system 200 for storing and using the disposable swab system 100 by a user. As illustrated in
Importantly, the plurality of individual compartments 50 are configured to house a different one of the plurality of stems 1 in an upright position 15. The upright position 15 comprises the proximal end 2 being disposed adjacent to the open top 41 in an exposed, accessible position relative to interconnection with the removable handle member 10. The distal end 3 and absorbent material 4 will be disposed adjacent to the closed bottom 42. The upright position 15 of the stem 1 may allow a user to easily introduce the removable handle member 10 into the proximal, hollow end 2 of stem 1, without having to first remove the stem 1 from the container 40. Accordingly, the system 200 provides an easy configuration for inserting the removable handle member 10 into a stem 1, completing the interconnected relationship 20 and allowing a user to utilize the disposable swab system 100. The user can then dispose of the stem 1, and re-insert the removable handle member 10 into the next stem 1 housed in the plurality of individual compartments 50.
The present invention also incorporates a method 300 for manufacturing the stem 1 of the disposable swab system 100. Accordingly, as illustrated in
The removable handle member 10 can now be inserted through the proximal end 2 of the stem 1, with its limits reaching the plug 5 at the distal end 3 of the stem 1, protecting the user from any potential misuse.
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Since many modifications, variations and changes in detail can be made to the described embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalents.
The present invention is a continuation in part of a previously filed, now pending application having U.S. application Ser. No. 16/430,305 and a filing date of Jun. 3, 2019, the contents of which is explicitly incorporated herein by reference.
Number | Date | Country | |
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Parent | 16430305 | Jun 2019 | US |
Child | 16845356 | US |