SWAB RESISTANT SEAL TOOL AND SYSTEM

Information

  • Patent Application
  • 20240167350
  • Publication Number
    20240167350
  • Date Filed
    November 18, 2022
    2 years ago
  • Date Published
    May 23, 2024
    9 months ago
Abstract
A swab resistant seal tool, includes a seal mandrel, a seal element, and a releaser securing the seal element to the mandrel under a tensile load. The releaser is releasable upon being exposed to a trigger. A method for assembling a swab resistant seal tool includes disposing a seal element on a mandrel, securing a first end of the seal element to the mandrel, imparting a tensile load to the seal element, and securing a second end of the seal element to the mandrel. A method for operating a seal tool includes resisting swabbing of a seal by holding tension in the seal element and setting the seal tool by releasing a releaser. A borehole system including a borehole in a subsurface formation, a string in the borehole, a seal tool disposed within or as a part of the string.
Description
BACKGROUND

In the resource recovery and fluid sequestration industries, seal tools are prevalent. Running such tools at higher speeds or with higher flow rates increases the likelihood that a swab could occur. Swabbing is undesirable since set occurs earlier than planned and possibly in the wrong place. Additionally, a swabbed element may become damaged from dragging on the string or casing in which it is being run. Efficiency in operations is benefitted by higher runs rates and higher flow rates. Accordingly, the art will well receive alternative seal tools that tolerate higher running speed and or flow rates without swabbing.


SUMMARY

An embodiment of a swab resistant seal tool, including a seal mandrel, a seal element disposed on the mandrel, and a releaser securing the seal element to the mandrel under a tensile load borne in the seal element, the releaser being releasable upon being exposed to a trigger.


An embodiment of a method for assembling a swab resistant seal tool including disposing a seal element on a mandrel, securing a first end of the seal element to the mandrel, imparting a tensile load to the seal element in a longitudinal direction of the mandrel, and securing a second end of the seal element to the mandrel.


An embodiment of a method for operating a seal tool including running the seal tool in a borehole, resisting swabbing of a seal of the seal tool by holding tension in the seal element of the seal tool, setting the seal tool by releasing a releaser of the seal tool that releases the tension held in the seal element of the seal tool.


An embodiment of a borehole system including a borehole in a subsurface formation, a string in the borehole, a seal tool disposed within or as a part of the string.





BRIEF DESCRIPTION OF THE DRAWINGS

The following descriptions should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike:



FIG. 1 is a schematic view of a seal tool having a seal element that is secured to its mandrel with a tensile load thereon; and



FIG. 2 is a view of a borehole system including the seal tool as disclosed herein.





DETAILED DESCRIPTION

A detailed description of one or more embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the Figures.


Referring to FIG. 1, a seal tool 10 is illustrated. The tool 10 includes a mandrel 12 with a seal element 14 thereon. The seal element 14 is secured to the mandrel 12 in a condition where the seal element 14 bears a tensile load along its longitudinal direction. The tensile load enables the element 14 to resist swabbing from higher running speeds or higher flow rates or both. The tensile load reduces the ability of the element 14 to lift off the mandrel 12 due to Bernoulli effects from the running speed of tool 10 or flow rate of flow 16 within the string or casing 18. In embodiments, the tensile load in the element 14 is maintained by engaging the element 14 with a gripper 20 on at least one end of the element 14 (with the other end of the element 14 already secured in some manner) and pulling the element before securing the gripper 20 to the mandrel with a releaser 22. The gripper may simply be a ring of rigid material such as metal or Polyether ether ketone (PEEK) embedded in the ends of the element 14 or may be a separate piece of material made of metal or other rigid material, including PEEK, that is engaged with the element 14. One form of engagement is illustrated in FIG. 1, where the gripper 20 includes a hook 24 that hooks only a feature 26 of the element 14. In an embodiment, the releaser 22 is a shear screw, while in other embodiments, the releaser 22 may be a common type of releaser (solenoid based, aramid wire, piston, dog retained with a sleeve, etc.) that responds to a signal such as an electric signal, hydraulic signal, or acoustic signal. The degree of application of tensile load in the element 14 is directly proportional to the resistance the element 14 will have to swabbing off. The greater the tensile load (prior to failure of the element 14) the greater the resistance to swabbing. In embodiments, the tensile load is in the range of about 500 pounds (lbs) to about 1,000 lbs. In embodiments, the element 14 may have releasers 20 on both longitudinal ends or just one with similar resistance to swabbing. Regardless of whether the releaser 22 is on one end or both ends, after release of the releaser(s), the element 14 is free to move as it would have done were the releaser 22 not a part of the construction. With the releaser, a better set and better seal are realized since the element 14 will not have been damaged by contact with the casing 18 during running.


Referring to FIG. 2 a borehole system 30 is illustrated. The system 30 comprises a borehole 32 in a subsurface formation 34. A string 36 (that includes casing 18 as a part of it) is disposed within the borehole 32. A seal tool 10 is dispose within or as a part of the string 36.


Set forth below are some embodiments of the foregoing disclosure:


Embodiment 1

A swab resistant seal tool, including a seal mandrel, a seal element disposed on the mandrel, and a releaser securing the seal element to the mandrel under a tensile load borne in the seal element, the releaser being releasable upon being exposed to a trigger.


Embodiment 2

The seal tool as in any prior embodiment, wherein the trigger is a load.


Embodiment 3

The seal tool as in any prior embodiment, wherein the trigger is an electric signal.


Embodiment 4

The seal tool as in any prior embodiment, wherein the releaser is a shear member.


Embodiment 5

The seal tool as in any prior embodiment, further including a gripper disposed on the mandrel and in gripping contact with the seal element.


Embodiment 6

The seal tool as in any prior embodiment, wherein the gripper is between the releaser and the seal element.


Embodiment 7

The seal tool as in any prior embodiment, wherein the gripper includes a hook configured to interact with the seal element and impart a tensile load to the seal element.


Embodiment 8

The seal tool as in any prior embodiment, wherein the gripper is secured to the mandrel with the releaser.


Embodiment 9

The seal tool as in any prior embodiment, wherein the gripper is two grippers, one on each longitudinal end of the seal element.


Embodiment 10

The seal tool as in any prior embodiment, wherein one of the two grippers is secured to the mandrel by releaser and the other gripper is secured to the mandrel by another releaser.


Embodiment 11

A method for assembling a swab resistant seal tool including disposing a seal element on a mandrel, securing a first end of the seal element to the mandrel, imparting a tensile load to the seal element in a longitudinal direction of the mandrel, and securing a second end of the seal element to the mandrel.


Embodiment 12

The method as in any prior embodiment, wherein the securing the second end is with a releaser.


Embodiment 13

A method for operating a seal tool including running the seal tool in a borehole, resisting swabbing of a seal of the seal tool by holding tension in the seal element of the seal tool, setting the seal tool by releasing a releaser of the seal tool that releases the tension held in the seal element of the seal tool.


Embodiment 14

The method as in any prior embodiment, wherein the releasing is by applying sending a signal to the releaser to release.


Embodiment 15

The method as in any prior embodiment, wherein the signal is a load.


Embodiment 16

A borehole system including a borehole in a subsurface formation, a string in the borehole, a seal tool as in any prior embodiment disposed within or as a part of the string.


The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Further, it should be noted that the terms “first,” “second,” and the like herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The terms “about”, “substantially” and “generally” are intended to include the degree of error associated with measurement of the particular quantity based upon the equipment available at the time of filing the application. For example, “about” and/or “substantially” and/or “generally” includes a range of ±8% of a given value.


The teachings of the present disclosure may be used in a variety of well operations. These operations may involve using one or more treatment agents to treat a formation, the fluids resident in a formation, a borehole, and/or equipment in the borehole, such as production tubing. The treatment agents may be in the form of liquids, gases, solids, semi-solids, and mixtures thereof. Illustrative treatment agents include, but are not limited to, fracturing fluids, acids, steam, water, brine, anti-corrosion agents, cement, permeability modifiers, drilling muds, emulsifiers, demulsifiers, tracers, flow improvers etc. Illustrative well operations include, but are not limited to, hydraulic fracturing, stimulation, tracer injection, cleaning, acidizing, steam injection, water flooding, cementing, etc.


While the invention has been described with reference to an exemplary embodiment or embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the claims. Also, in the drawings and the description, there have been disclosed exemplary embodiments of the invention and, although specific terms may have been employed, they are unless otherwise stated used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention therefore not being so limited.

Claims
  • 1. A swab resistant seal tool, comprising: a seal mandrel;
  • 2. The seal tool as claimed in claim 1, wherein the trigger is a load.
  • 3. The seal tool as claimed in claim 1, wherein the trigger is an electric signal.
  • 4. The seal tool as claimed in claim 1, wherein the releaser is a shear member.
  • 5. The seal tool as claimed in claim 1, further including a gripper disposed on the mandrel and in gripping contact with the seal element.
  • 6. The seal tool as claimed in claim 5, wherein the gripper is between the releaser and the seal element.
  • 7. The seal tool as claimed in claim 5, wherein the gripper includes a hook configured to interact with the seal element and impart a tensile load to the seal element.
  • 8. The seal tool as claimed in claim 5, wherein the gripper is secured to the mandrel with the releaser.
  • 9. The seal tool as claimed in claim 5, wherein the gripper is two grippers, one on each longitudinal end of the seal element.
  • 10. The seal tool as claimed in claim 9, wherein one of the two grippers is secured to the mandrel by releaser and the other gripper is secured to the mandrel by another releaser.
  • 11. A method for assembling a swab resistant seal tool comprising: disposing a seal element on a mandrel;securing a first end of the seal element to the mandrel;imparting a tensile load to the seal element in a longitudinal direction of the mandrel; andsecuring a second end of the seal element to the mandrel.
  • 12. The method as claimed in claim 11, wherein the securing the second end is with a releaser.
  • 13. A method for operating a seal tool comprising: running the seal tool in a borehole;resisting swabbing of a seal of the seal tool by holding tension in the seal element of the seal tool;setting the seal tool by releasing a releaser of the seal tool that releases the tension held in the seal element of the seal tool.
  • 14. The method as claimed in claim 13, wherein the releasing is by applying sending a signal to the releaser to release.
  • 15. The method as claimed in claim 13, wherein the signal is a load.
  • 16. A borehole system comprising: a borehole in a subsurface formation;a string in the borehole;a seal tool as claimed in claim 1 disposed within or as a part of the string.